Double-station full-automatic welding seam pressing machine
By designing a dual-station fully automatic seam pressing machine, the automatic identification and transportation of raw materials are achieved using automated equipment, which solves the problems of low production efficiency and unstable quality of single-station manual seam pressing machines, and improves the production speed and the consistency of weld quality.
Patent Information
- Application Number
- CN202423281048.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing single-station manual seam pressing machines have low production efficiency, slow manual operation speed and unstable quality, making it difficult to achieve an efficient and stable production rhythm, and it is difficult to guarantee consistent weld quality.
Design a dual-station fully automatic seam pressing and welding machine. By setting a left station and a right station on the machine body, the machine uses a gripping mechanism, a transport device, a top device and a weld seam recognition device to realize the automated identification and transport of raw materials. The machine moves between the two stations through an internal support mechanism to realize the automated seam pressing and welding operation.
It improved production speed and quality stability, avoided interference between workstations, achieved fully automated operation, and enhanced production efficiency and weld quality consistency.
Smart Images

Figure CN223863024U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to mechanical equipment technical field, and specifically a double position full -automatic pressure welding joint machine. BACKGROUND
[0002] The cup body of the heat preservation cup on the market is usually bent and formed by a steel plate, and then is welded into a circular pipe by laser welding. The process of laser welding leaves rough welds at the welding position. In order to make the surface of the circular pipe more beautiful and make the weld strength and sealing performance stronger, it is usually necessary to use a roll seam device to roll the welds. The current pressure welding joint machine is usually a single-station manual operation. This single-station manual pressure welding joint machine can only operate one circular pipe at a time. The worker needs to install each cut circular pipe on the welding joint machine first, and then manually unload, replace and process the next circular pipe after the pressure welding. During this replacement process, the equipment is idle, the production process is not continuous, the overall production efficiency is greatly reduced, the manual operation speed is relatively slow, the speed of workers with different proficiency is affected by the physical condition, it is difficult to achieve efficient and stable production rhythm, and because the operation relies on manual operation, the technical level, operation habit and work responsibility of different workers are different, which makes it difficult to ensure the consistency of the pressure welding quality. Manual operation is difficult to be accurate and stable, and quality problems such as loose, uneven, porosity or virtual welding of the welds are easy to occur, which affects the overall quality and service life of the heat preservation cup. Therefore, a double-station full-automatic pressure welding joint machine is needed. When one station is pressure welding, the other station can operate and take the next circular pipe to speed up the work efficiency. SUMMARY
[0003] The utility model discloses a structure is simple, and the double position full -automatic pressure welding joint machine is such that when one station is pressure welding, the other station can operate and take the next circular pipe to speed up the work efficiency.
[0004] The utility model discloses a structure is simple, and the double position full -automatic pressure welding joint machine is such that when one station is pressure welding, the other station can operate and take the next circular pipe to speed up the work efficiency.
[0005] A double-station full-automatic pressure welding joint machine, comprising a machine body, a left station and a right station, a feeding table for transporting raw materials is arranged on the machine body, a grabbing mechanism capable of moving horizontally is arranged above the feeding table, the grabbing mechanism is arranged between the left station and the right station, and the grabbing mechanism can grab the raw materials on the feeding table and convey them to the left station or the right station.
[0006] The left work station is provided with a left conveying device capable of conveying raw materials, a head rotating device and a left seam pressing machine. The head rotating device is provided with a weld seam identification device. When the grabbing mechanism grabs the raw materials to the left conveying device, the head rotating device can rotate the two ends of the raw materials, and the weld seam identification device can identify the rotation. When the weld seam of the raw materials is rotated to the upper surface and detected by the weld seam identification device, the left conveying device can move the raw materials to below the left seam pressing machine. The left seam pressing machine is movably provided with a left seam rolling wheel, which can press the seam of the raw materials below.
[0007] The machine body is further provided with an inner supporting mechanism. The inner supporting mechanism is arranged between the left work station and the right work station and can move left and right between the left work station and the right work station. The inner supporting mechanism comprises a driving seat and an inner supporting rod arranged on the driving seat. The two ends of the inner supporting rod are respectively directed to the left work station and the right work station. The driving seat is provided with a driving device. When the left conveying device conveys the raw materials grabbed by the grabbing mechanism to below the left seam rolling wheel, the driving seat moves to the left, and the left end of the inner supporting rod extends into the raw materials and abuts against the inner surface of the raw materials. At this time, the grabbing mechanism can grab the raw materials on the feeding table and convey them to the right conveying device, and then convey the raw materials to below the right seam rolling wheel through the right conveying device. At this time, the left work station completes the seam pressing. The left end of the inner supporting rod is separated from the raw materials on the left work station, and moves to the right work station through the driving seat until the right end of the inner supporting rod extends into the raw materials and abuts against the inner surface of the raw materials, and then repeats the above steps.
[0008] Further, the driving seat is provided with a left inner supporting seat and a right inner supporting seat. The inner supporting rod comprises a left inner supporting rod and a right inner supporting rod. One end of the left inner supporting rod is connected with the left inner supporting seat, and one end of the right inner supporting rod is connected with the right inner supporting seat.
[0009] Further, the driving device comprises an inner supporting motor and a driving rack. The inner supporting motor is provided with a motor shaft, and the motor shaft is provided with a motor gear. The motor gear is engaged with the driving rack. The driving rack is arranged on the machine body. When the driving motor drives the motor shaft to rotate, the motor gear rotates synchronously and can move along the driving rack, so that the left inner supporting rod on the left inner supporting seat or the right inner supporting rod on the right inner supporting seat moves transversely.
[0010] Further, the body is also provided with a guide rail, the driving seat is provided with a guide block below, and the guide block is in sliding connection with the guide rail.
[0011] Further, the body is also respectively provided with a left caulking seat and a right caulking seat, the left caulking seat is arranged at the rear end of the left station, the right caulking seat is arranged at the rear end of the right station, the left caulking machine and the right caulking machine are respectively arranged in sliding mode on the left caulking seat and the right caulking seat, the left caulking machine and the right caulking machine are respectively provided with a caulking motor, the caulking motor is also provided with a motor gear, the left caulking seat and the right caulking seat are both provided with a caulking rack, and when the caulking motor drives the motor gear to rotate, the left caulking machine and the right caulking machine can slide left and right on the left caulking seat and the right caulking seat respectively.
[0012] Further, the left station and the right station are both provided with a conveying plate, the conveying plate is fixed on the body, and the piercing device is movably arranged on the conveying plate, the piercing device comprises a left sliding seat, a left piercing head arranged on the left sliding seat, a right sliding seat and a right piercing head arranged on the right sliding seat, the left sliding seat can drive the left piercing head to slide on the conveying plate, the right sliding seat can drive the right piercing head to slide on the conveying plate, the weld recognition device is arranged on the left piercing head, the right piercing head is provided with a piercing motor, the piercing motor can drive the right piercing head to rotate, when the grabbing mechanism grabs the raw material between the left piercing head and the right piercing head, the left piercing head and the right piercing head can support the two ends of the raw material, at this time, the piercing motor can drive the right piercing head to rotate until the weld recognition device on the left piercing head reads the weld.
[0013] Further, one side of the conveying plate is provided with a belt motor, a first belt pulley, a second belt pulley and a reversible screw rod, a transmission belt is arranged between the first belt pulley and the second belt pulley, the first belt pulley can drive the reversible screw rod to rotate through the transmission belt, and the lower portions of the left sliding seat and the right sliding seat are both provided with a threaded block, so that the left sliding seat and the right sliding seat can slide left and right on the conveying plate through the threaded block when the reversible screw rod rotates.
[0014] Further, the left conveying device and the right conveying device both comprise a clamping device and a clamping conveying device, the number of the clamping devices is two, and the clamping devices are arranged adjacent to each other, the clamping device comprises a clamping seat and a clamping claw arranged on the clamping seat, and the lower end of the clamping claw is in rotary connection with the clamping seat, so that when the weld recognition device on the left piercing head reads the weld, the clamping claw can rotate relative to the clamping seat and clamp the raw material.
[0015] Further, the number of the clamping conveying devices is two, and the clamping conveying devices are respectively arranged on one side of the two clamping devices, the clamping conveying device comprises a conveying motor, a conveying screw rod and a conveying seat, the conveying seat is connected with the clamping seat, and the conveying seat is connected with the conveying screw rod, so that the conveying motor can drive the conveying screw rod to rotate, thereby moving the conveying seat on the conveying screw rod and moving the clamping seat.
[0016] Further, the body is provided with a grabbing frame, the grabbing mechanism is movably arranged on the grabbing frame, the grabbing mechanism comprises a grabbing seat, a grabbing rod vertically arranged on the grabbing seat and a grabbing claw arranged at the lower end of the grabbing rod, a vertical moving motor is arranged on the grabbing seat, a motor gear is also arranged on the vertical moving motor, a vertical gear is arranged on the grabbing rod, the vertical moving motor can make the vertical gear move up and down along the motor gear through the motor gear, so that the grabbing rod moves up and down, a horizontal moving motor is arranged on the grabbing frame, drive belts are arranged at both ends of the grabbing frame, one end of the drive belt is connected with a motor shaft on the horizontal moving motor, and the drive belt can drive the grabbing seat to move horizontally.
[0017] The utility model discloses compared with prior art outstanding and beneficial technical effect is:
[0018] The utility model relates to a full -automatic pressure welding joint machine of double position can not need artificial one by one operation, carries out operation to raw materials through automatic equipment, when one station is in pressure welding seam, another station can operate and fetch next raw material, accelerates work efficiency, through setting left station and right station in the left and right positions of a machine body, two stations are independently set, do not interfere with each other, avoid the situation that one station starts, another stops, set the feeding table of raw materials on the machine body, when the feeding table transports raw materials to the middle part of the machine body, there is a movable grabbing mechanism above the feeding table, the grabbing mechanism can grab the raw materials on the feeding table, and through the set program, place left and right, when the grabbing mechanism sends one raw material to the left station, next raw material will be sent to the right station by the grabbing mechanism, avoid vacancy in a station, and determine the position of raw materials through the head device, and carry out weld identification, make the weld be in the uppermost, be equipped with left conveying device and left pressure joint machine on the left station, the left conveying device transports the identified raw materials to below the left pressure joint machine, be equipped with left rolling joint wheel on the left pressure joint machine, and the left rolling joint wheel can roll the joint of the raw materials below, be equipped with right conveying device and right pressure joint machine on the right station, the right conveying device transports the identified raw materials to below the right pressure joint machine, be equipped with right rolling joint wheel on the right pressure joint machine, and the right rolling joint wheel can roll the joint of the raw materials below, set up the inner support mechanism between the left station or right station, the inner support mechanism is composed of the driving seat and the inner support rod arranged on the driving seat, and the both ends of the inner support rod are respectively towards the left station and the right station, when the left station needs to weld the raw materials, the driving device drives the driving seat to move to the left station, at this moment, the left end of the inner support rod can contact the raw materials on the left station and support, and the right end of the inner support rod is away from the right station, at this moment, the right station also does not stop operation, and the grabbing mechanism can grab the raw materials on the feeding table to the right conveying device, when the raw materials of the left station are pressed by the left rolling wheel, the inner support rod moves to the right and separates from the contact of the raw materials of the left station, and the raw materials of the left station can separate from the left station and complete the work, and the inner support rod moves to the right and contacts the raw materials on the right station and supports, at this moment, the grabbing mechanism can grab the raw materials on the feeding table to the left conveying device, and always repeat the mechanical movement, compared with the single station welder of manual operation on the market, the utility model can greatly improve the production speed, the operation of the stations on both sides does not delay each other's work, and realizes long time work through the full -automatic machine, and the full -automatic operation of the machine can also effectively improve the stability of quality. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the perspective drawing of the utility model.
[0020] Figure 2 It is the front view of the utility model.
[0021] Figure 3 It is the side view of the utility model.
[0022] Figure 4 is the schematic view of the left and right joint sealers on the machine body.
[0023] Figure 5 is the perspective view of the inner support mechanism.
[0024] Figure 6 is the perspective view of the head device.
[0025] Figure 7 is the perspective view of the clamping device and the clamping conveying device.
[0026] Figure 8 is the schematic view of the vertical movement motor and the clamping rod in the clamping mechanism.
[0027] Figure 9 is the perspective view of the clamping mechanism installed on the clamping frame.
[0028] Meaning represented by the reference signs in the figure:
[0029] 1-machine body; 2-left station; 3-right station; 5-clamping mechanism; 6-left conveying device; 7-left joint sealer; 8-left roll seam wheel; 9-right conveying device; 10-right joint sealer; 11-right roll seam wheel;
[0030] 12-inner support mechanism; 13-driving seat; 14-weld joint identification device; 15-left inner support seat; 16-right inner support seat; 17-left inner support rod; 18-right inner support rod; 19-inner support motor; 20-driving rack; 21-guiding slide rail; 22-guiding slide block; 23-left joint sealer seat; 24-right joint sealer seat; 25-joint sealer motor; 26-joint sealer rack; 27-conveying plate; 28-head device; 29-left slide seat; 30-left head; 31-right slide seat; 32-right head; 33-head motor; 34-belt motor; 35-first belt pulley; 36-second belt pulley; 37-forward and reverse screw; 38-transmission belt; 39-clamping device; 40-clamping seat; 41-clamping claw; 42-clamping conveying device; 43-conveying motor; 44-conveying screw; 45-conveying seat; 46-clamping frame; 47-clamping seat; 48-clamping rod; 49-clamping claw; 50-vertical movement motor; 51-vertical rack; 52-horizontal movement motor; 53-driving belt. DETAILED DESCRIPTION
[0031] The utility model will be further described in combination with specific embodiments:
[0032] The utility model provides a double position full -automatic pressure welding joint machine, including body 1, left position 2 and right position 3, be equipped with the feeding table that can transport raw materials on the body 1, the feeding table top is equipped with the grabbing mechanism 5 that can move laterally, and the grabbing mechanism 5 is located between left position 2 and right position 3, the grabbing mechanism 5 can grab the raw materials on the feeding table and be transported to left position 2 or right position 3,
[0033] The left position 2 is equipped with the left conveying device 6 that can transport raw materials, the head device 28 and left pressure joint machine 7, the head device 28 is equipped with the weld identification device 14, when the grabbing mechanism 5 grabs the raw materials to the left conveying device 6, the head device 28 can rotate the both ends of raw materials and is identified by the weld identification device 14, when the weld of raw materials rotates to the upper surface and is detected by the weld identification device 14, the left conveying device 6 can move the raw materials to the left of pressure joint machine 7, and the left pressure joint machine 7 is movably equipped with the left roll joint wheel 8, and the left roll joint wheel 8 can press the joint of the raw materials below, and the right position 3 is equipped with the right conveying device 9 and right pressure joint machine 10 that can transport raw materials, and the right position 3 is also equipped with the head device 28, and the head device 28 is also equipped with the weld identification device 14, when the grabbing mechanism 5 grabs the raw materials to the right conveying device 9, the head device 28 can rotate the both ends of raw materials and is identified by the weld identification device 14, when the weld of raw materials rotates to the upper surface and is detected by the weld identification device 14, the right conveying device 9 can move the raw materials to the right of pressure joint machine 10 below, and the right pressure joint machine 10 is movably equipped with the right roll joint wheel 11, and the right roll joint wheel 11 can press the joint of the raw materials below,
[0034] The body 1 is also equipped with the inner support mechanism 12, and the inner support mechanism 12 is located between the left position 2 or the right position 3 and can move left and right between the left position 2 and the right position 3, the inner support mechanism 12 includes the drive seat 13 and the inner support rod on the drive seat 13, and the both ends of the inner support rod are respectively towards the left position 2 and the right position 3, the drive seat 13 is equipped with the driving device, when the left conveying device 6 transports the raw materials grabbed by the grabbing mechanism 5 to the left roll joint wheel 8 below, the drive seat 13 moves to the left, and the left end of the inner support rod extends into the raw materials and abuts to the inner surface of the raw materials, at this time, the grabbing mechanism 5 can grab the raw materials on the feeding table and be transported to the right conveying device 9 and transport the raw materials to the right roll joint wheel 11 below through the right conveying device 9, at this time, the left position 2 completes the pressure joint, the left end of the inner support rod is separated from the raw materials on the left position 2, and moves to the right position 3 through the drive seat 13 until the right end of the inner support rod extends into the raw materials and abuts to the inner surface of the raw materials, and the above steps are repeated.
[0035] The utility model discloses a full -automatic pressure welding joint machine of double position can not need artificial one by one operation, and the raw material is operated through the automatic equipment, when one position is in pressure welding seam, another position can operate and fetch the next raw material, and the working efficiency is accelerated, through setting left position 2 and right position 3 in the left and right position of a machine body 1, two positions are independently set, do not interfere with each other, avoid the situation that one position starts, and another stops, and the feeding table that transports raw material is set on the machine body 1, when the feeding table transports raw material to the middle part of machine body 1, there is a movable grabbing mechanism 5 above the feeding table, the grabbing mechanism 5 can grab the raw material on the feeding table, and through the set program, place left and right, when the grabbing mechanism 5 sends one raw material to left position 2, the next raw material will be sent to right position 3 by the grabbing mechanism 5, avoid the vacancy of certain position, and the position of raw material is determined through the top head device 28, and welding seam identification is carried out, makes the welding seam be in the uppermost, and left transport device 6 and left pressure joint machine 7 are equipped on left position 2, and left transport device 6 transports the identified raw material to below left pressure joint machine 7, and left pressure joint machine 7 is equipped with left roll joint wheel 8, and left roll joint wheel 8 can roll joint to the welding seam on the raw material below, and right transport device 9 and right pressure joint machine 10 are equipped on right position 3, and right transport device 9 transports the identified raw material to below right pressure joint machine 10, and right pressure joint machine 10 is equipped with right roll joint wheel 11, and right roll joint wheel 11 can roll joint to the welding seam on the raw material below, and the inner support mechanism 12 is set between left position 2 or right position 3, and the inner support mechanism 12 is composed of driving seat 13 and inner support rod set on the driving seat 13, and the both ends of the inner support rod are respectively towards left position 2 and right position 3, when left position 2 needs to weld the raw material, the driving device drives driving seat 13 to move to left position 2, at this moment, the left end of the inner support rod can contact the raw material on left position 2 and support, and the right end of the inner support rod is away from right position 3, at this moment, right position 3 also will not stop operation, and the grabbing mechanism 5 will grab the raw material on the feeding table to right transport device 9, when the raw material of left position 2 is pressed by left roll wheel, the inner support rod moves to the right and separates from the contact of the raw material on left position 2, and the raw material on left position 2 can separate from left position 2 and complete work, and the inner support rod moves to the right until the raw material on right position 3 is contacted and supported, at this moment, the grabbing mechanism 5 can grab the raw material on the feeding table to left transport device 6, and always repeat this mechanical movement, compared with the single position welding machine of manual operation on the market, the utility model can greatly improve the production speed, and the operation of the positions on both sides will not delay each other, and through the full -automatic machine, long -time work is realized, and the machine full -automatic operation can also effectively improve the stability of quality.
[0036] Preferably, the driving seat 13 is provided with a left inner support seat 15 and a right inner support seat 16, the inner support rod comprises a left inner support rod 17 and a right inner support rod 18, one end of the left inner support rod 17 is connected with the left inner support seat 15, and one end of the right inner support rod 18 is connected with the right inner support seat 16; when the driving seat 13 moves, the left inner support rod 17 and the right inner support rod 18 can move with the left inner support seat 15 and the right inner support seat 16. The left inner support seat 15 and the right inner support seat 16 are arranged on the driving seat 13, and the number of the inner support rods is two, which are the left inner support rod 17 and the right inner support rod 18, so that the assembly is convenient, and a rod does not need to pass through the middle.
[0037] Preferably, the driving device comprises an inner support motor 19 and a driving rack 20, the inner support motor 19 is provided with a motor shaft, the motor shaft is provided with a motor gear, the motor gear is engaged with the driving rack 20, and the driving rack 20 is arranged on the machine body 1; when the inner support motor 19 drives the motor shaft to rotate, the motor gear rotates synchronously and can move along the driving rack 20, so that the left inner support rod 17 on the left inner support seat 15 or the right inner support rod 18 on the right inner support seat 16 moves transversely; through the engagement of the motor gear and the driving rack 20, the rotary motion of the motor is accurately converted into linear motion; when the motor shaft rotates, the motor gear moves along the driving rack 20, so that the left inner support rod 17 or the right inner support rod 18 can be provided with stable and accurately controlled transverse movement, the consistency and quality stability of product processing are ensured, the driving force of the motor can be uniformly transmitted to the left inner support rod 17 or the right inner support rod 18 in the movement process of the motor gear along the driving rack 20, and vibration and impact in the movement process are reduced.
[0038] Preferably, the machine body 1 is further provided with a guide sliding rail 21, the driving seat 13 is provided with a guide sliding block 22 below, the guide sliding block 22 is in sliding connection with the guide sliding rail 21, and the cooperation of the guide sliding rail 21 and the guide sliding block 22 provides accurate guiding action for the movement of the driving seat 13. In the transverse movement process of the left inner support rod 17 on the left inner support seat 15 or the right inner support rod 18 on the right inner support seat 16 driven by the driving seat 13, the guide sliding block 22 slides along the guide sliding rail 21, strictly limits the movement track of the driving seat 13, so that the driving seat 13 can only move linearly along the direction of the sliding rail, the accuracy of the transverse movement of the inner support rod is greatly improved, and shaking and deviation of the driving seat 13 in the movement process are reduced. This makes the left inner support rod 17 or the right inner support rod 18 more stable in the transverse movement, and avoids damage or working error of parts caused by shaking.
[0039] Preferably, the body 1 is also respectively provided with a left caulking seat 23 and a right caulking seat 24, the left caulking seat 23 is arranged at the rear end of the left station 2, and the right caulking seat 24 is arranged at the rear end of the right station 3, the left caulking machine 7 and the right caulking machine 10 are respectively slidably arranged on the left caulking seat 23 and the right caulking seat 24, and the left caulking machine 7 and the right caulking machine 10 are both provided with a caulking motor 25, the caulking motor 25 is also provided with a motor gear, the left caulking seat 23 and the right caulking seat 24 are both provided with a caulking rack 26, when the caulking motor 25 drives the motor gear to rotate, the left caulking machine 7 and the right caulking machine 10 can slide left and right on the left caulking seat 23 and the right caulking seat 24 respectively, and through the full automatic design, the left caulking machine 7 and the right caulking machine 10 can perform caulking on the raw materials on the left station 2 and the right station 3 without manual operation.
[0040] Preferably, the left station 2 and the right station 3 are both provided with a conveying plate 27, the conveying plate 27 is fixed to the body 1, and a top head device 28 is movably arranged on the conveying plate 27, the top head device 28 comprises a left sliding seat 29, a left top head 30 arranged on the left sliding seat 29, a right sliding seat 31 and a right top head 32 arranged on the right sliding seat 31, the left sliding seat 29 can drive the left top head 30 to slide on the conveying plate 27, and the right sliding seat 31 can drive the right top head 32 to slide on the conveying plate 27, the welding seam recognition device 14 is arranged on the left top head 30, the right top head 32 is provided with a top head motor 33, the top head motor 33 can drive the right top head 32 to rotate, when the grabbing mechanism 5 grabs the raw material between the left top head 30 and the right top head 32, the left top head 30 and the right top head 32 can abut against both ends of the raw material, at this time, the top head motor 33 can drive the right top head 32 to rotate until the welding seam recognition device 14 on the left top head 30 reads the welding seam, after the grabbing mechanism 5 places the raw material between the left and right top heads 32, the left and right top heads 32 can quickly abut against both ends of the raw material, thereby realizing quick positioning and fixing of the raw material, compared with manual positioning, time is greatly saved, operation efficiency on the production line is improved, and the whole production process is more smooth, the raw material is grabbed by the grabbing mechanism 5, the left sliding seat 29 and the right sliding seat 31 are adjusted according to the length of the raw material, the left top head 30 and the right top head 32 clamp the raw material from both ends of the raw material, at this time, the top head motor 33 on the right top head 32 drives the raw material to rotate, so that the welding seam on the raw material can be rotated to a position that can be recognized, the welding seam recognition device 14 is a common sensor that can detect the color of an object on the market, and is widely used in the fields of industry, robot technology, smart home and the like, and its working principle is to detect the color of an object by using photoelectric effect and convert it into an electrical signal output, because it is a common existing technology, it will not be described in detail here.
[0041] Preferably, one side of the conveying plate 27 is provided with a belt motor 34, a first belt pulley 35, a second belt pulley 36, and a forward and reverse screw rod 37. A transmission belt 38 is wound between the first belt pulley 35 and the second belt pulley 36. The first belt pulley 35 can drive the forward and reverse screw rod 37 to rotate through the transmission belt 38. The lower part of the left sliding seat 29 and the right sliding seat 31 is provided with a threaded block. When the forward and reverse screw rod 37 rotates, the left sliding seat 29 and the right sliding seat 31 can slide left and right on the conveying plate 27 through the threaded block. The belt motor 34 drives the second belt pulley 36 to rotate through the first belt pulley 35 and the transmission belt 38, and then drives the forward and reverse screw rod 37. This belt transmission mode can provide stable power transmission and reduce vibration and impact during power transmission. Compared with some direct drive modes, the belt transmission can buffer the impact force when the motor starts and stops, protect the motor and other transmission components, and prolong the service life of the equipment. At the same time, the belt transmission has high efficiency, which can effectively transmit the power of the motor to the forward and reverse screw rod 37, ensure the smooth sliding of the left and right sliding seats 31, and realize the bidirectional movement of the left and right sliding seats 31 through the design of the forward and reverse screw rod 37. By controlling the forward and reverse rotation of the belt motor 34, the rotation direction of the screw rod can be easily changed, so that the left and right sliding seats 31 slide left or right on the conveying plate 27. This flexible motion direction control increases the operation flexibility of the equipment and can adapt to the positioning needs of raw materials of different shapes and sizes, improving the versatility of the equipment.
[0042] Preferably, the left conveying device 6 and the right conveying device 9 each comprise two adjacent clamping devices 39, the clamping device 39 comprising a clamping seat 40 and a clamping jaw 41 arranged on the clamping seat 40, the lower end of the clamping jaw 41 being rotatably connected with the clamping seat 40, and a clamping conveying device 42, the clamping conveying device 42 comprising a conveying motor 43, a conveying screw rod 44 and a conveying seat 45, the conveying seat 45 being connected with the clamping seat 40, the conveying seat 45 being connected with the conveying screw rod 44, the conveying motor 43 being capable of driving the conveying screw rod 44 to rotate, so as to drive the conveying seat 45 to move on the conveying screw rod 44 and drive the clamping seat 40 to move. When the weld seam recognition device 14 on the left punch 30 reads the weld seam, the clamping jaw 41 can be quickly rotated relative to the clamping seat 40 and clamp the raw material. This action can be performed immediately after the accurate identification of the weld seam position, without the need for additional positioning time, greatly shortening the processing time of a single product in the production process, and the two quantities can greatly improve the work efficiency, so that two raw materials can be operated at the same time on the left work station 2 and the right work station 3, and the pressed raw materials can be conveyed and collected to the rear of the machine body 1 through the clamping conveying device 42. During the conveying process, one clamping jaw 41 grasps and conveys, and the other clamping jaw 41 can grasp the next raw material to be pressed.
[0043] Preferably, the machine body 1 is provided with a grabbing frame 46, and the grabbing mechanism 5 is movably arranged on the grabbing frame 46. The grabbing mechanism 5 comprises a grabbing seat 47, a grabbing rod 48 vertically arranged on the grabbing seat 47, and a grabbing jaw 49 arranged at the lower end of the grabbing rod 48. A vertical movement motor 50 is arranged on the grabbing seat 47, and a motor gear is also arranged on the vertical movement motor 50. A vertical rack 51 is arranged on the grabbing rod 48. The vertical movement motor 50 can drive the vertical rack 51 to move up and down along the motor gear through the motor gear, so as to drive the grabbing rod 48 to move up and down. A horizontal movement motor 52 is arranged on the grabbing frame 46, and drive belts 53 are arranged at both ends of the grabbing frame 46. One end of the drive belt 53 is connected with a motor shaft of the horizontal movement motor 52. The drive belt 53 can drive the grabbing seat 47 to move horizontally. The arrangement of the vertical movement motor 50 and the horizontal movement motor 52 enables the grabbing mechanism 5 to move flexibly in the vertical and horizontal directions. The grabbing seat 47 can move horizontally to adjust the position on the grabbing frame 46, and the grabbing rod 48 can move up and down. This multi-dimensional movement mode greatly increases the operation flexibility of the grabbing mechanism 5. Whether the raw material is at different heights or different horizontal positions, it can be easily and accurately grabbed, which adapts to the diversified production scene requirements.
[0044] The above embodiment is only a preferred embodiment of the utility model, and does not limit the protection scope of the utility model, so that: all equivalent changes made according to the structure, shape, principle of the utility model should be covered in the protection scope of the utility model.
Claims
1. A dual-station fully automatic pressure welding machine, comprising a machine body (1), a left station (2) and a right station (3), characterized in that, The machine body (1) is provided with a feeding platform for transporting raw materials. Above the feeding platform is a gripping mechanism (5) that can move laterally. The gripping mechanism (5) is located between the left station (2) and the right station (3). The gripping mechanism (5) can grip the raw materials on the feeding platform and transport them to the left station (2) or the right station (3). The left workstation (2) is equipped with a left transport device (6) for transporting raw materials, a top head device (28), and a left seam presser (7). The top head device (28) is equipped with a weld seam identification device (14). When the gripping mechanism (5) grips the raw material onto the left transport device (6), the top head device (28) can rotate the top head at both ends of the raw material and identify it through the weld seam identification device (14). When the weld seam of the raw material is rotated to the upper surface and detected by the weld seam identification device (14), the left transport device (6) can move the raw material to below the left seam presser (7). The left seam presser (7) is equipped with a left seam roller (8), which can press the weld seam of the raw material below. The right workstation (3) The right conveying device (9) and the right seam presser (10) are provided on the right station (3). The top head device (28) is also provided on the right station (3). The top head device (28) is also provided with a weld seam identification device (14). When the gripping mechanism (5) grips the raw material onto the right conveying device (9), the top head device (28) can rotate the top head on both ends of the raw material and perform rotation identification through the weld seam identification device (14). When the weld seam of the raw material is rotated to the upper surface and detected by the weld seam identification device (14), the right conveying device (9) can move the raw material to the bottom of the right seam presser (10). The right seam presser (10) is equipped with a right seam roller (11). The right seam roller (11) can press the weld seam of the raw material below. The machine body (1) is also provided with an inner support mechanism (12). The inner support mechanism (12) is located between the left workstation (2) or the right workstation (3) and can move left and right between the left workstation (2) and the right workstation (3). The inner support mechanism (12) includes a drive seat (13) and an inner support rod provided on the drive seat (13). The two ends of the inner support rod face the left workstation (2) and the right workstation (3) respectively. The drive seat (13) is provided with a drive device. When the left transport device (6) transports the raw material gripped by the gripping mechanism (5) to below the left roller (8), The drive seat (13) moves to the left, and the left end of the inner support rod extends into the material and abuts against the inner surface of the material. At this time, the gripping mechanism (5) can grip the material on the feeding table and transport it to the right transport device (9). The material is then transported to the right roller (11) through the right transport device (9). At this time, the left station (2) completes the seam pressing. The left end of the inner support rod is removed from the material on the left station (2) and moves to the right station (3) through the drive seat (13) until the right end of the inner support rod extends into the material and abuts against the inner surface of the material. The above steps are repeated.
2. The dual-station fully automatic pressure welding machine according to claim 1, characterized in that: The drive seat (13) is provided with a left inner support seat (15) and a right inner support seat (16). The inner support rod includes a left inner support rod (17) and a right inner support rod (18). One end of the left inner support rod (17) is connected to the left inner support seat (15), and one end of the right inner support rod (18) is connected to the right inner support seat (16).
3. The dual-station fully automatic pressure welding machine according to claim 2, characterized in that: The driving device includes an inner support motor (19) and a drive rack (20). The inner support motor (19) is provided with a motor shaft and motor teeth. The motor teeth mesh with the drive rack (20). The drive rack (20) is located on the machine body (1). When the inner support motor (19) drives the motor shaft to rotate, the motor teeth rotate synchronously and can move along the drive rack (20), thereby causing the left inner support rod (17) on the left inner support seat (15) or the right inner support rod (18) on the right inner support seat (16) to move laterally.
4. The dual-station fully automatic pressure welding machine according to claim 3, characterized in that: The body (1) is also provided with a guide slide rail (21), and a guide slider (22) is provided below the drive seat (13). The guide slider (22) is slidably connected to the guide slide rail (21).
5. A dual-station fully automatic pressure welding machine according to claim 3, characterized in that: The machine body (1) is also provided with a left seam pressing seat (23) and a right seam pressing seat (24). The left seam pressing seat (23) is located at the rear end of the left work station (2), and the right seam pressing seat (24) is located at the rear end of the right work station (3). The left seam pressing machine (7) and the right seam pressing machine (10) are slidably mounted on the left seam pressing seat (23) and the right seam pressing seat (24), respectively. Both the left seam pressing machine (7) and the right seam pressing machine (10) are provided with a seam pressing motor (25), and the seam pressing motor (25) is also provided with motor teeth. Both the left seam pressing seat (23) and the right seam pressing seat (24) are provided with seam pressing racks (26). When the seam pressing motor (25) drives the motor teeth to rotate, the left seam pressing machine (7) and the right seam pressing machine (10) can slide left and right on the left seam pressing seat (23) and the right seam pressing seat (24), respectively.
6. The dual-station fully automatic pressure welding machine according to claim 1, characterized in that: Both the left workstation (2) and the right workstation (3) are equipped with transport plates (27), which are fixed to the machine body (1). The top head device (28) is movably mounted on the transport plate (27). The top head device (28) includes a left slide (29), a left top head (30) mounted on the left slide (29), a right slide (31), and a right top head (32) mounted on the right slide (31). The left slide (29) can drive the left top head (30) to slide on the transport plate (27), and the right slide (31) can drive the right top head (32) to slide on the transport plate (27). The conveyor plate (27) slides on the left top head (30), and the weld seam identification device (14) is located on the left top head (30). The right top head (32) is equipped with a top head motor (33). The top head motor (33) can drive the right top head (32) to rotate. When the gripping mechanism (5) grips the raw material between the left top head (30) and the right top head (32), the left top head (30) and the right top head (32) can hold the two ends of the raw material. At this time, the top head motor (33) can drive the right top head (32) to rotate until the weld seam identification device (14) on the left top head (30) reads the weld seam.
7. A dual-station fully automatic pressure welding machine according to claim 6, characterized in that: The transport plate (27) is provided with a belt motor (34), a first pulley (35), a second pulley (36) and a forward and reverse screw (37) on one side. A transmission belt (38) is wound between the first pulley (35) and the second pulley (36). The first pulley (35) can drive the forward and reverse screw (37) to rotate through the transmission belt (38). Threaded blocks are provided below the left slide (29) and the right slide (31). When the forward and reverse screw (37) rotates, the left slide (29) and the right slide (31) can slide left and right on the transport plate (27) through the threaded blocks.
8. A dual-station fully automatic pressure welding machine according to claim 7, characterized in that: The left transport device (6) and the right transport device (9) both include a clamping device (39) and a clamping conveying device (42). There are two clamping devices (39) arranged adjacent to each other. Each clamping device (39) includes a clamping seat (40) and a clamping claw (41) provided on the clamping seat (40). The lower end of the clamping claw (41) is rotatably connected to the clamping seat (40). When the weld identification device (14) on the left top head (30) reads the weld, the clamping claw (41) can rotate relative to the clamping seat (40) and clamp the raw material.
9. A dual-station fully automatic pressure welding machine according to claim 8, characterized in that: There are two clamping and conveying devices (42), which are respectively located on one side of the two clamping devices (39). Each clamping and conveying device (42) includes a conveying motor (43), a conveying screw (44), and a conveying seat (45). The conveying seat (45) is connected to the clamping seat (40) and the conveying screw (44). The conveying motor (43) can drive the conveying screw (44) to rotate, thereby causing the conveying seat (45) to move on the conveying screw (44) and drive the clamping seat (40) to move.
10. A dual-station fully automatic pressure welding machine according to claim 1, characterized in that: The machine body (1) is provided with a gripping frame (46), and the gripping mechanism (5) is movably mounted on the gripping frame (46). The gripping mechanism (5) includes a gripping seat (47), a gripping rod (48) vertically mounted on the gripping seat (47), and a gripping claw (49) located at the lower end of the gripping rod (48). The gripping seat (47) is provided with a vertical moving motor (50), and the vertical moving motor (50) is also provided with motor teeth. The gripping rod (48) is provided with a vertical... The rack (51) and the vertical moving motor (50) can move the vertical rack (51) up and down along the motor teeth through the motor teeth, thereby moving the gripping rod (48) up and down. The gripping frame (46) is provided with a horizontal moving motor (52). The two ends of the gripping frame (46) are wrapped with drive belts (53). One end of the drive belt (53) is connected to the motor shaft on the horizontal moving motor (52). The drive belt (53) can drive the gripping seat (47) to move horizontally.