Full-automatic door handle laser welding machine
The fully automatic door handle laser welding machine utilizes a rotating base and a multi-axis drive system to achieve simultaneous die casting and welding, solving the problem of low efficiency in existing equipment, improving processing efficiency and welding precision, and ensuring product quality and ease of operation.
Patent Information
- Application Number
- CN202422996278.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing door handle welding equipment is inefficient in both die casting and welding processes, and cannot perform them simultaneously, resulting in insufficient work efficiency.
A fully automatic laser welding machine for door handles was designed. It adopts a rotating base and a multi-axis drive system, combined with a rotating disk and a pressure block structure, to achieve simultaneous die casting and welding. Through the cooperation of the clamping disk and the pressure block on the rotating base, it is ensured that the product can rotate synchronously for welding during the die casting process.
It greatly improves processing efficiency, ensures the stability and consistency of products during the die-casting process, enhances welding accuracy and production efficiency, reduces equipment space occupation, and improves operation convenience and product quality.
Smart Images

Figure CN223863040U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic processing equipment technology, specifically to a fully automatic door handle laser welding machine. Background Technology
[0002] A door handle laser welding machine is a highly efficient piece of equipment specifically designed for welding door handles. Utilizing advanced laser technology, it performs precise welding, boasting high precision and efficiency, enabling rapid completion of door handle welding tasks. Furthermore, it exhibits excellent stability and reliability, maintaining consistent welding results over extended periods of operation. In addition, the door handle laser welding machine is easy to operate and maintain, providing users with a convenient experience. Whether in industrial production or daily life, it is an ideal choice for door handle welding.
[0003] CN110026711A discloses a door handle welding system, including a base, a feeding mechanism, a pushing mechanism, and a welding device. The feeding mechanism, pushing mechanism, and welding device are all fixed to the base. A downwardly inclined sliding groove is installed inside the base, located on one side of the welding device. This door handle welding system, with its feeding mechanism, pushing mechanism, and welding device, achieves fully automated processes for door handle feeding, positioning, welding, and unloading, resulting in high efficiency and welding accuracy. However, this technology requires die-casting of the positioning fixture before welding via the welding device, preventing simultaneous die-casting and welding, leading to low efficiency. Therefore, this technology still has room for improvement. Summary of the Invention
[0004] The technical problem to be solved by this utility model is to provide a fully automatic door handle laser welding machine to address the shortcomings of the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic door handle laser welding machine, comprising a frame, a feeding mechanism, a discharging mechanism, a welding mechanism, and a pressing device. The pressing device includes a rotating base and a first rotating disk disposed on the upper end of the rotating base. Several tooling fixtures are mounted above the first rotating disk. A die-casting frame for mounting the pressing mechanism is disposed above the frame. A first pressing block for die-casting in cooperation with the tooling fixtures is disposed at the bottom of the pressing mechanism. The machine is characterized in that: a second rotating disk is disposed between the tooling fixtures and the first rotating disk, forming a travel cavity for mounting a reset device. The tooling fixtures can move axially above the second rotating disk via the reset device. A third rotating disk is disposed between the first pressing block and the pressing mechanism. A connecting structure is provided between the third rotating disk and the second rotating disk, allowing the second and third rotating disks to rotate synchronously when the third rotating disk presses down. The pressing mechanism is vertically provided with at least two third pressing blocks capable of pressing down the tooling fixtures to expose the processed product portion for welding.
[0006] By adopting the above technical solution, when a second rotary disk is provided at the bottom of the tooling fixture, the product can rotate during processing. At the same time, a stroke cavity is formed between the tooling fixture and the second rotary disk, and a reset device is installed in the stroke cavity. A third rotary disk is provided between the first pressure block and the pressing mechanism to give the first pressure block a rotation function. When the first pressure block is pressed down to the tooling fixture by the pressing mechanism, since the third rotary disk is connected to the second rotary disk through a connecting structure, and the setting of the third pressure block can expose the processed product part, the welding mechanism on the frame can directly complete the welding processing of the door handle during the die casting process through the synchronous rotation of the third rotary disk and the second rotary disk, which greatly saves the time of the original die casting and welding and improves the processing efficiency.
[0007] The aforementioned fully automatic door handle laser welding machine can be further configured such that: the tooling fixture includes a fixture plate disposed on the upper end of the second rotating disk, a second pressure block is provided on the top of the second rotating disk, a fixture hole is provided in the center of the fixture plate, the second pressure block is placed in the fixture hole, and the fixture hole and the second pressure block form a die casting groove for placing the product for die casting.
[0008] By adopting the above technical solution, a clamping plate is set on the upper end of the second rotating disk, and a clamping hole is opened in the center of the clamping plate, which together with the second pressure block forms a die-casting groove. This provides a stable and precise positioning for product placement and die casting, ensuring the stability and consistency of the product during the die-casting process. At the same time, the tight fit between the clamping hole and the second pressure block effectively prevents the product from moving or deforming during processing, further improving product quality and welding accuracy.
[0009] The aforementioned fully automatic door handle laser welding machine can be further configured such that: the reset device includes a plurality of sliding rods disposed between the second rotating disk and the clamping disk, the clamping disk is provided with sliding holes for the sliding rods to pass through and move axially, a plurality of fixing rods for the reset springs to be sleeved and installed are also provided between the first rotating disk and the clamping disk, and the clamping disk is also provided with fixing holes for the fixing rods to pass through and be fixed.
[0010] By adopting the above technical solution, a sliding rod is set between the second rotating disk and the fixture disk, and a sliding hole is opened on the fixture disk, which realizes the axial movement of the fixture disk. At the same time, a return spring and a fixing rod are installed between the first rotating disk and the fixture disk. When the product is processed, the fixture disk is reset by the return spring installed on the fixing rod.
[0011] The aforementioned fully automatic door handle laser welding machine can be further configured such that: the connecting structure includes a fixed shaft disposed on a second rotating disk, the clamping disk is provided with a through hole for the fixed shaft to pass through, the third rotating disk is provided with a locking shaft facing the clamping disk, and the locking shaft has an insertion hole at its center for the fixed shaft to be inserted.
[0012] By adopting the above technical solution, a stable connection between the second rotating disk and the fixture disk is achieved by setting a fixed shaft on the second rotating disk and opening a through hole on the fixture disk. At the same time, the locking shaft on the third rotating disk is inserted and matched with the fixed shaft, ensuring that the second and third rotating disks can rotate synchronously when the third rotating disk is pressed down, thereby improving the stability and accuracy of the welding process.
[0013] The aforementioned fully automatic door handle laser welding machine can be further configured as follows: the pressing mechanism includes a drive cylinder; the die-casting frame includes a lower mounting plate mounted on the machine frame and a connecting rod vertically arranged on the lower mounting plate; an upper mounting plate is mounted on the other end of the connecting rod; the drive cylinder is mounted on the top of the upper mounting plate; a pressure rod is penetratingly arranged around the drive cylinder on the upper mounting plate; the pressure rod includes a mounting shaft penetrating the mounting plate and a push rod axially movable within the mounting shaft; a pressure plate for mounting a third rotating disk is mounted on one end of the push rod at the bottom of the upper mounting plate; the third pressure block is mounted on both sides of the pressure plate; and a first drive motor for driving the third rotating disk is mounted on one side of the die-casting frame.
[0014] By adopting the above technical solution, precise control of the third rotating disk is achieved through the coordinated work of the drive cylinder, connecting rod, upper mounting plate, and pressure rod. The drive cylinder is installed on the top of the upper mounting plate and transmits power to the pressure plate through the pressure rod, thereby pushing the third rotating disk and the first pressure block installed on the third rotating disk to die-cast the product in the fixture disk while rotating it. The drive motor installed on one side of the frame provides driving force for the third rotating disk, and the first drive motor drives the second and third rotating disks to rotate simultaneously for welding.
[0015] The aforementioned fully automatic door handle laser welding machine can be further configured as follows: the welding mechanism includes a Z-axis drive base fixedly mounted on the frame, the Z-axis drive base having a Z-axis groove for sliding installation of the Z-axis slider, a first X-axis drive base mounted on the top of the Z-axis slider, the first X-axis drive base having an X-axis groove for sliding installation of the X-axis slider, a Y-axis drive base vertically mounted on the top of the X-axis slider, a laser welding machine being provided on one side of the Y-axis drive base facing the fixture plate, and a second drive motor being provided on one side of the Z-axis drive base, the first X-axis drive base, and the Y-axis drive base respectively driving the Z-axis slider, the X-axis slider, and the Y-axis slider.
[0016] By adopting the above technical solution, the laser welding machine can achieve precise omnidirectional movement through a three-axis drive system of Z-axis, X-axis and Y-axis. The Z-axis slider, X-axis slider and Y-axis slider slide along the slide groove under the action of their respective drive motors, ensuring that the laser welding machine can accurately position the product to be processed on the fixture plate. Multi-axis drive improves welding efficiency and greatly enhances welding accuracy and stability, meeting the production requirements of door handles.
[0017] The aforementioned fully automatic door handle laser welding machine can be further configured as follows: the feeding mechanism includes several fixed frames disposed on one side of the frame, a feeding bucket is installed on the top of the fixed frames, a feeding trough is provided on the side of the feeding bucket facing the frame, a first mounting frame is provided on the end of the frame facing the feeding bucket, a conveyor belt is installed on the top of the first mounting frame, the conveyor belt extends to the feeding trough and contacts the feeding trough, a second mounting frame is provided on the top of the frame on the side of the conveyor belt, a second X-axis drive base is installed on the top of the second mounting frame, the second X-axis drive base extends above the clamping plate, a first gripper mounting seat is installed on the second X-axis drive base, and a feeding gripper is installed on the first gripper mounting seat.
[0018] By adopting the above technical solution, the design of the fixed frame, the feeding hopper and the conveyor belt realizes the automatic feeding of workpieces such as door handles. The workpieces in the feeding hopper slide down to the conveyor belt through the feeding trough, and are then smoothly transported by the conveyor belt. The second X-axis drive base drives the first gripper mounting seat and the feeding gripper on it to move, accurately grab the workpiece and place it on the fixture plate, thereby improving production efficiency.
[0019] The aforementioned fully automatic door handle laser welding machine can be further configured as follows: the frame is provided with a discharge slide rail on one side of the clamping plate, the frame is provided with a third mounting bracket on one side of the discharge slide rail, the top of the third mounting bracket is provided with a third X-axis drive base, the third X-axis drive base is provided with a second gripper mounting seat, and the second gripper mounting seat is provided with a discharge gripper.
[0020] By adopting the above technical solution, the automatic discharge of the workpiece after processing is realized through the discharge slide rail on one side of the frame and the third X-axis drive base and discharge gripper on the third mounting frame. The third X-axis drive base drives the second gripper mounting base and the discharge gripper on it to move, accurately grab the processed workpiece on the fixture plate, and place it stably on the discharge slide rail to realize automatic discharge.
[0021] The aforementioned fully automatic door handle laser welding machine can be further configured such that: the clamping discs are distributed on the top of the first rotating disc in a "+" shape, there are four clamping discs, and the discharge gripper, the loading gripper, and the first pressing block are located above any one of the clamping discs.
[0022] By adopting the above technical solution, four clamping plates are distributed in a "+" shape on the top of the first rotating disk, which realizes the efficient coordination of the feeding, die casting and unloading processes. Each clamping plate is equipped with an unloading jaw, a feeding jaw and a first pressure block, which ensures the rapid conversion and precise positioning of the workpiece between different processes. This not only improves production efficiency, but also reduces the space occupied by the equipment, making the entire production process more compact and smooth.
[0023] The aforementioned fully automatic door handle laser welding machine can be further configured such that: the bottom of the third pressure block is provided with rollers.
[0024] The above technical solution, with rollers at the bottom of the third pressure block, improves the ease of operation and flexibility of the equipment. During the die casting process, the rollers can reduce the friction between the third pressure block and the workpiece, making the downward pressure more evenly distributed, thereby improving the processing accuracy and product quality.
[0025] The beneficial effects of this utility model are as follows: When the first pressure block is pressed down onto the tooling fixture by the pressing mechanism, the third rotating disk and the second rotating disk are connected by a connecting structure. At the same time, the setting of the third pressure block can expose the processed product part, which enables the welding mechanism on the frame to directly complete the welding processing of the door handle by the synchronous rotation of the third rotating disk and the second rotating disk during the die casting process, which greatly improves the work efficiency. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of this utility model;
[0027] Figure 2 This is a structural diagram of the adjustment component of this utility model;
[0028] Figure 3 This is an exploded view of the tooling fixture structure of this utility model;
[0029] Figure 4 This is a structural diagram of the locking shaft of this utility model;
[0030] Figure 5 This is a structural diagram of the welding mechanism of this utility model;
[0031] Figure 6 This is a structural diagram of the feeding mechanism of this utility model;
[0032] Figure 7 This is a structural diagram of the material discharge mechanism of this utility model;
[0033] Label annotations: 1-Frame, 2-Feeding mechanism, 3-Discharging mechanism, 4-Welding mechanism, 5-Pressing device, 6-Roller, 7-Rotating base, 8-First rotating disk, 9-Tooling fixture, 10-Pressing mechanism, 11-Die casting frame, 12-First pressure block, 13-Second rotating disk, 14-Stroke cavity, 15-Third rotating disk, 16-Third pressure block, 17-Clamping disk, 18-Second pressure block, 19-Clamping hole, 20-Die casting groove, 21-Sliding rod, 22-Sliding hole, 23-Fixing rod, 24-Return spring, 25-Fixing hole, 26-Fixing shaft, 27-Through hole, 28-Locking shaft, 29-Plug-in hole, 30-Drive cylinder, 31-Lower mounting plate, 32-Connecting rod, 33-Upper mounting plate 34-Pressure rod, 35-Mounting shaft, 36-Push rod, 37-Pressure plate, 38-First drive motor, 39-Z-axis drive base, 40-Z-axis slider, 41-Z-axis slide, 42-First X-axis drive base, 43-X-axis slider, 44-X-axis slide, 45-Y-axis drive base, 46-Laser welding machine, 47-Second drive motor, 48-Fixed frame, 49-Feeding bucket, 50-Feeding trough, 51-First mounting frame, 52-Conveyor belt, 53-Second mounting frame, 54-Second X-axis drive base, 55-First gripper mounting seat, 56-Feeding gripper, 57-Discharge slide rail, 58-Third mounting frame, 59-Third X-axis drive base, 60-Second gripper mounting seat, 61-Discharge gripper. Detailed Implementation
[0034] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
[0035] like Figure 1-4The present invention provides the following technical solution: a fully automatic door handle laser welding machine 46, including a frame 1, a feeding mechanism 2, a discharging mechanism 3, a welding mechanism 4, and a pressing device 5. The pressing device 5 includes a rotating base 7 and a first rotating disk 8 disposed on the upper end of the rotating base 7. A plurality of tooling fixtures 9 are installed above the first rotating disk 8. A die-casting frame 11 for mounting the pressing mechanism 10 is provided above the frame 1. The bottom of the pressing mechanism 10 is provided with a first pressing block 12 that cooperates with the tooling fixtures 9 for die casting. The invention is characterized in that: a second rotating disk 13 is provided between the tooling fixtures 9 and the first rotating disk 8, and the tooling fixtures 9 and the second rotating disk 13 are connected. A travel cavity 14 for mounting a reset device is formed between the discs 13. The tooling fixture 9 can move axially above the second rotating disc 13 via the reset device. A third rotating disc 15 is provided between the first pressure block 12 and the pressing mechanism. A connecting structure is provided between the third rotating disc 15 and the second rotating disc 13, allowing the second rotating disc 13 and the third rotating disc 15 to rotate synchronously when the third rotating disc 15 presses down. The pressing mechanism is vertically provided with at least two third pressure blocks 16 that can press down the tooling fixture 9 to expose the processed product part for welding structure welding. When the second rotating disc 13 is provided at the bottom of the tooling fixture 9, the product can rotate during processing, and the tooling fixture can rotate simultaneously. A travel cavity 14 is formed between the fixture 9 and the second rotary disk 13. A reset device is installed in the travel cavity 14. A third rotary disk is provided between the first pressure block 12 and the pressing mechanism to give the first pressure block 12 a rotation function. When the first pressure block 12 is pressed down to the tooling fixture 9 by the pressing mechanism 10, the third rotary disk 15 is connected to the second rotary disk 13 through a connecting structure. At the same time, the setting of the third pressure block 16 can expose the processed product part, so that the welding mechanism 4 on the frame 1 can directly complete the welding of the door handle during the die casting process through the synchronous rotation of the third rotary disk 15 and the second rotary disk 13, which greatly saves the original pressing process. The post-casting welding time is reduced, improving processing efficiency. The tooling fixture 9 includes a fixture plate 17 set on the upper end of the second rotating disk 13. The top of the second rotating disk 13 is provided with a second pressure block 18. A fixture hole 19 is opened in the center of the fixture plate 17. The second pressure block 18 is placed in the fixture hole 19. The fixture hole 19 and the second pressure block 18 form a die casting groove 20 for placing the product for die casting. By setting the fixture plate 17 on the upper end of the second rotating disk 13 and opening the fixture hole 19 in the center of the fixture plate 17, which together with the second pressure block 18 forms a die casting groove 20, a stable and precise positioning is provided for product placement and die casting, and the stability and consistency of the product during the die casting process are also ensured.Meanwhile, the tight fit between the clamping hole 19 and the second pressure block 18 effectively prevents the product from moving or deforming during processing, further improving product quality and welding precision. The reset device includes several sliding rods 21 disposed between the second rotating disk 13 and the clamping disk 17. The clamping disk 17 is provided with sliding holes 22 for the sliding rods 21 to pass through and move axially. Several fixing rods 23 for the reset springs 24 to be sleeved and installed are also provided between the first rotating disk 8 and the clamping disk 17. The clamping disk 17 is also provided with fixing holes 25 for the fixing rods 23 to pass through and be fixed. By setting the sliding rods 21 between the second rotating disk 13 and the clamping disk 17 and opening the sliding holes 22 on the clamping disk 17, the clamping disk 17 achieves the reset function. Axial movement is achieved, and a return spring 24 and a fixing rod 23 are installed between the first rotating disk 8 and the clamping disk 17. When the product processing is completed, the clamping disk 17 is reset by the return spring 24 installed on the fixing rod 23. The connection structure includes a fixing shaft 26 set on the second rotating disk 13, and a through hole 27 for the fixing shaft 26 to pass through on the clamping disk 17. A locking shaft 28 is set on the third rotating disk 15 facing the clamping disk 17. The locking shaft 28 has an insertion hole 29 in the center for the fixing shaft 26 to be inserted. By setting the fixing shaft 26 on the second rotating disk 13 and opening the through hole 27 on the clamping disk 17, a stable connection between the second rotating disk 13 and the clamping disk 17 is achieved.Meanwhile, the locking shaft 28 on the third rotating disk 15 is engaged with the fixed shaft 26, ensuring that the second rotating disk 13 and the third rotating disk 15 can rotate synchronously when the third rotating disk 15 is pressed down, thereby improving the stability and accuracy of the welding process. The pressing mechanism 10 includes a drive cylinder 30, and the die-casting frame 11 includes a lower mounting plate 31 mounted to the frame 1 and a connecting rod 32 vertically arranged on the lower mounting plate 31. An upper mounting plate 33 is mounted on the other end of the connecting rod 32. The drive cylinder 30 is mounted on the top of the upper mounting plate 33, and a pressure rod 34 is provided penetratingly around the drive cylinder 30 on the upper mounting plate 33. The pressure rod 34 includes penetrating... A mounting shaft 35 is mounted on the mounting plate, and a push rod 36, which moves axially within the mounting shaft 35, is mounted on the bottom end of the push rod 36. A pressure plate 37 for mounting the third rotating disk 15 is mounted on one end of the push rod 36 at the bottom of the upper mounting plate 33. A third pressure block 16 is mounted on both sides of the pressure plate 37. A first drive motor 38 for driving the third rotating disk 15 is mounted on one side of the die-casting frame 11. Through the coordinated work of the drive cylinder 30, connecting rod 32, upper mounting plate 33, and pressure rod 34, precise control of the third rotating disk 15 is achieved. The drive cylinder 30 is mounted on the top of the upper mounting plate 33 and transmits power to the pressure plate 37 through the pressure rod 34, thereby pushing the third rotating disk 15. 5. The first pressure block 12, mounted on the third rotating disk 15, performs die casting on the product in the clamping disk 17 while rotating it. The drive motor mounted on one side of the frame 1 provides driving force to the third rotating disk 15. The first drive motor 38 drives the second rotating disk 13 and the third rotating disk 15 to rotate simultaneously for welding. The clamping disks 17 are distributed on the top of the first rotating disk 8 in a "+" shape. There are four clamping disks 17. The discharge gripper 61, the loading gripper 56, and the first pressure block 12 are located above any one of the clamping disks 17. By distributing the four clamping disks 17 in a "+" shape on the top of the first rotating disk 8, loading and pressing are achieved. The efficient coordination of casting and unloading processes is achieved by equipping each clamping plate 17 with an unloading jaw 61, a loading jaw 56, and a first pressure block 12. This ensures rapid conversion and precise positioning of workpieces between different processes, which not only improves production efficiency but also reduces equipment space requirements, making the entire production process more compact and streamlined. The third pressure block 16 has rollers 6 at its bottom, which significantly enhances the ease of operation and flexibility of the equipment. During the die casting process, the rollers 6 reduce friction between the third pressure block 16 and the workpiece, resulting in a more even distribution of downward pressure, thereby improving processing accuracy and product quality.
[0036] like Figure 5-7The present invention provides the following technical solution: a fully automatic door handle laser welding machine 46. The welding mechanism 4 includes a Z-axis drive base 39 fixedly mounted on a frame 1. The Z-axis drive base 39 has a Z-axis groove 41 for slidingly mounting a Z-axis slider 40. A first X-axis drive base 42 is mounted on the top of the Z-axis slider 40. The first X-axis drive base 42 has an X-axis groove 44 for slidingly mounting an X-axis slider 43. A Y-axis drive base 45 is vertically mounted on the top of the X-axis slider 43. The laser welding machine 46 is located on the side of the Y-axis drive base 45 facing the clamping plate 17. The Z-axis drive base 39, the first X-axis drive base 42, and the Y-axis drive base 45 are respectively provided on one side for driving the Z-axis slider 40, the X-axis slider 43, and the Y-axis slider. The second drive motor 47, through a three-axis drive system of Z-axis, X-axis and Y-axis, realizes the omnidirectional precise movement of the laser welding machine 46. The Z-axis slider 40, X-axis slider 43 and Y-axis slider slide along the slide groove under the action of their respective drive motors, ensuring that the laser welding machine 46 can accurately position itself on the product to be processed on the fixture plate 17. The multi-axis drive improves welding efficiency and greatly enhances welding accuracy and stability, meeting the production requirements of door handles. The feeding mechanism 2 includes several fixed frames 48 set on one side of the frame 1. A feeding bucket 49 is installed on the top of the fixed frame 48. The feeding bucket 49 is provided with a feeding groove 50 facing the side of the frame 1. A first mounting frame 51 is provided at the end of the frame 1 facing the feeding bucket 49. A conveyor belt is installed on the top of the first mounting frame 51. The conveyor belt 52 extends to and contacts the loading trough 50. A second mounting bracket 53 is located on the top of the frame 1, on one side of the conveyor belt 52. A second X-axis drive base 54 is mounted on the top of the second mounting bracket 53, extending above the clamping plate 17. A first gripper mounting seat 55 is mounted on the second X-axis drive base 54, and a loading gripper 56 is mounted on the first gripper mounting seat 55. The design of the fixed frame 48, the loading bin 49, and the conveyor belt 52 enables automatic loading of workpieces such as door handles. Workpieces in the loading bin 49 slide down through the loading trough 50 onto the conveyor belt 52, where they are then smoothly transported. The second X-axis drive base 54 drives the first gripper mounting seat 55 and its loading gripper 56 to move. The machine precisely grips the workpiece and places it onto the fixture tray 17, improving production efficiency. A discharge slide rail 57 is located on one side of the fixture tray 17, and a third mounting bracket 58 is located on the same side. A third X-axis drive base 59 is mounted on top of the third mounting bracket 58. A second X-axis drive base 54 extends above the fixture tray 17. A second gripper mounting seat 60 is mounted on the third X-axis drive base 59, and a discharge gripper 61 is mounted on the second gripper mounting seat 60. Through the discharge slide rail 57 on one side of the machine frame 1 and the third X-axis drive base 59 and discharge gripper 61 on the third mounting bracket 58, automatic workpiece discharge after processing is achieved. The third X-axis drive base 59 drives the second gripper mounting seat 60 and its discharge gripper 61 to move.The machined workpiece is precisely gripped on the clamping disc 17 and smoothly placed on the discharge slide rail 57 to achieve automatic discharge.
[0037] The beneficial effects of this utility model are as follows: When the first pressing block 12 is pressed down to the tooling fixture 9 by the pressing mechanism 10, since the third rotating disk 15 and the second rotating disk 13 are connected by a connecting structure, and the setting of the third pressing block 16 can expose the processed product part, the welding mechanism 4 on the frame 1 can directly complete the welding processing of the door handle by the synchronous rotation of the third rotating disk 15 and the second rotating disk 13 during the die casting process, which greatly improves the work efficiency.
Claims
1. A fully automatic laser welding machine for door handles, comprising a frame, the frame being provided with a feeding mechanism, a discharging mechanism, a welding mechanism, and a pressing device, the pressing device comprising a rotating base and a first rotating disk disposed on the upper end of the rotating base, a plurality of tooling fixtures being mounted above the first rotating disk, a die-casting frame for mounting the pressing mechanism being provided above the frame, and a first pressing block being provided at the bottom of the pressing mechanism for die-casting in cooperation with the tooling fixtures, characterized in that: A second rotating disk is provided between the tooling fixture and the first rotating disk, and a travel cavity for installing a reset device is formed between the tooling fixture and the second rotating disk. The tooling fixture can move axially above the second rotating disk through the reset device. A third rotating disk is provided between the first pressure block and the pressing mechanism. A connecting structure is provided between the third rotating disk and the second rotating disk, which allows the second and third rotating disks to rotate synchronously when the third rotating disk presses down. The pressing mechanism is vertically provided with at least two third pressure blocks that can press down the tooling fixture to expose the processed product part for welding structure welding.
2. The fully automatic door handle laser welding machine according to claim 1, characterized in that: The tooling fixture includes a fixture plate disposed on the upper end of the second rotating disk, a second pressure block disposed on the top of the second rotating disk, a fixture hole disposed in the center of the fixture plate, the second pressure block being placed in the fixture hole, and the fixture hole and the second pressure block forming a die-casting groove for placing the product for die casting.
3. The fully automatic door handle laser welding machine according to claim 1, characterized in that: The reset device includes a plurality of sliding rods disposed between the second rotating disk and the clamping disk. The clamping disk is provided with sliding holes for the sliding rods to pass through and move axially. A plurality of fixing rods for the reset spring to be sleeved and installed are also provided between the first rotating disk and the clamping disk. The clamping disk is also provided with fixing holes for the fixing rods to pass through and be fixed.
4. The fully automatic door handle laser welding machine according to claim 3, characterized in that: The connection structure includes a fixed shaft disposed on a second rotating disk, a through hole for the fixed shaft to pass through on the clamping disk, and a locking shaft disposed on the third rotating disk facing the clamping disk, the locking shaft having an insertion hole at its center for the fixed shaft to be inserted into.
5. The fully automatic door handle laser welding machine according to claim 3, characterized in that: The pressing mechanism includes a drive cylinder. The die-casting frame includes a lower mounting plate mounted to the frame and a connecting rod vertically arranged on the lower mounting plate. An upper mounting plate is mounted on the other end of the connecting rod. The drive cylinder is mounted on the top of the upper mounting plate. A pressure rod is penetratingly arranged around the drive cylinder on the upper mounting plate. The pressure rod includes a mounting shaft penetrating the mounting plate and a push rod that moves axially within the mounting shaft. A pressure plate for mounting a third rotating disk is mounted on one end of the push rod at the bottom of the upper mounting plate. The third pressure block is mounted on both sides of the pressure plate. A first drive motor for driving the third rotating disk is mounted on one side of the die-casting frame.
6. The fully automatic door handle laser welding machine according to claim 5, characterized in that: The welding mechanism includes a Z-axis drive base fixedly mounted on a frame. The Z-axis drive base has a Z-axis groove for sliding the Z-axis slider. A first X-axis drive base is mounted on the top of the Z-axis slider. The first X-axis drive base has an X-axis groove for sliding the X-axis slider. A Y-axis drive base is vertically mounted on the X-axis slider. A laser welding machine is provided on one side of the Y-axis drive base facing the fixture plate. A second drive motor is provided on one side of the Z-axis drive base, the first X-axis drive base, and the Y-axis drive base to drive the Z-axis slider, the X-axis slider, and the Y-axis slider, respectively.
7. The fully automatic door handle laser welding machine according to claim 6, characterized in that: The feeding mechanism includes several fixed frames disposed on one side of the frame. A feeding hopper is installed on the top of the fixed frames. The feeding hopper has a feeding trough facing the frame. A first mounting frame is provided at the end of the frame facing the feeding hopper. A conveyor belt is installed on the top of the first mounting frame. The conveyor belt extends to the feeding trough and contacts the feeding trough. A second mounting frame is provided on the top of the frame on the side of the conveyor belt. A second X-axis drive base is installed on the top of the second mounting frame. The second X-axis drive base extends above the clamping plate. A first gripper mounting seat is installed on the second X-axis drive base. A feeding gripper is installed on the first gripper mounting seat.
8. The fully automatic door handle laser welding machine according to claim 7, characterized in that: The frame is provided with a discharge slide rail on one side of the clamping plate. The frame is provided with a third mounting bracket on one side of the discharge slide rail. The top of the third mounting bracket is provided with a third X-axis drive base. The third X-axis drive base is equipped with a second gripper mounting seat. The second gripper mounting seat is equipped with a discharge gripper.
9. A fully automatic door handle laser welding machine according to claim 8, characterized in that: The clamping disks are distributed on the top of the first rotating disk in a "+" shape. There are four clamping disks, and the discharge gripper, the loading gripper, and the first pressing block are located above any one of the clamping disks.
10. A fully automatic door handle laser welding machine according to any one of claims 1-7, characterized in that: The bottom of the third pressure block is equipped with rollers.
Citation Information
Patent Citations
Door handle welding system
CN110026711A