Electric intelligent inspection robot arm provided with camera

By installing lifting and telescopic mechanisms on the arm of the intelligent power inspection robot, the problem of cameras being unable to get close to the substation cabinet in existing technologies has been solved, enabling efficient and accurate data capture.

CN223863779UActive Publication Date: 2026-02-03衡诚能源科技(上海)有限公司
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Patent Information

Application Number
CN202520244103.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-02-03
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Existing intelligent power inspection robots struggle to effectively approach the instruments and displays on substation cabinets to capture clear data images.

Method used

A power intelligent inspection robot arm equipped with a camera was designed, which includes a lifting mechanism and a telescopic mechanism. It adopts a pneumatic telescopic device and a screw lifting device to ensure that the camera can be adjusted to a suitable height and close to the instruments and displays on the substation cabinet.

Benefits of technology

This enables the camera to accurately and stably capture data from the substation cabinet, improving inspection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223863779U_ABST
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Abstract

The utility model relates to the technical field of electric power systems, in particular to an electric power intelligent inspection robot arm with a camera, which comprises a mounting seat mounted on an inspection robot. The lifting mechanism comprises a sliding rail arranged on the side face of the mounting base and a sliding block sliding along the sliding rail; the lifting mechanism further comprises lifting driving equipment, and the lifting end of the lifting driving equipment is arranged at the bottom of the sliding block. The sliding rail extends up and down, the sliding block is provided with an outward extending part, and the outward extending part is perpendicular to the sliding rail; the device further comprises a telescopic mechanism, the telescopic mechanism comprises telescopic driving equipment, and the telescopic driving equipment is fixed to the outward extending part. The telescopic end of the telescopic driving equipment is connected with a camera assembly seat for assembling a camera; the camera can be close to a data display area of the power transformation cabinet, and shooting is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of power system technology, and in particular to an inspection robot. Background Technology

[0002] Substations require regular inspections to ensure equipment safety, reliability, and effective operation. Introducing inspection robots during these inspections can significantly improve efficiency and safety. Inspection robots can automatically perform many repetitive and high-risk inspection tasks, greatly saving manpower.

[0003] A key task of intelligent power inspection robots is to use cameras to capture and record data from substations (such as meters and displays on transformer cabinets). To achieve this, the inspection robot needs to ensure that the camera can get close to the data display area of ​​the transformer cabinet and capture clear images. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract and the title of this utility model. Such simplifications or omissions shall not be used to limit the scope of this utility model.

[0005] In view of the problems existing in the prior art, the present invention is proposed.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution;

[0007] A power intelligent inspection robot arm equipped with a camera, including a mounting base for mounting onto the inspection robot.

[0008] It also includes a lifting mechanism, which includes a slide rail disposed on the side of the mounting base and a slider that slides along the slide rail;

[0009] The lifting mechanism also includes a lifting drive device, the lifting end of which is located at the bottom of the slider;

[0010] The slide rail extends vertically, and the slider has an extended portion that is perpendicular to the slide rail.

[0011] It also includes a telescopic mechanism, which includes a telescopic drive device, and the telescopic drive device is fixed to the extended portion;

[0012] The telescopic drive device is connected to a camera mounting base for mounting a camera at its telescopic end.

[0013] The above design firstly uses a lifting mechanism to adjust the camera to a suitable height, making it easy to aim at the instruments and displays on various substation cabinets; secondly, it uses a telescopic mechanism to control the camera's telescopic movement with a telescopic drive device, bringing the camera closer to the instruments and displays on the substation cabinet so that the camera can clearly capture the text, data, or images on the instruments and displays to complete the inspection task; and thirdly, it uses a camera adapter to facilitate the fixed installation of the camera.

[0014] Preferably, the telescopic drive device is a pneumatic telescopic drive device, which includes at least two telescopic rods, and the camera mounting base is fixedly connected to the telescopic ends of the at least two telescopic rods; the telescopic rods are hollow telescopic rods. Using a pneumatic telescopic device allows for rapid pneumatic system operation, suitable for rapid telescopic needs. The hollow telescopic rods reduce weight and the burden on the lifting drive device. The two telescopic rods in the pneumatic telescopic device are double-rod slide cylinders, providing higher stability and reducing the likelihood of camera deflection.

[0015] Preferably, a support bar is further provided below the telescopic drive device, and a sliding groove is provided on the extended portion. The support bar is slidably disposed in the sliding groove, and one end of the support bar is connected to the lower part of the camera mounting base. By providing a support bar, the stability of the camera mounting base is increased, ensuring that the camera mounting base will not deflect or tip over, thus affecting the accuracy of the camera.

[0016] Preferably, the support bar is configured as a T-shaped support bar. A T-shaped support bar is less prone to deformation and provides better support strength.

[0017] Preferably, at least two support bars are provided, and at least two sliding grooves are provided, with one support bar cooperating in each sliding groove. Using two support bars provides more even and stable support.

[0018] Preferably, the lifting drive device is a screw-driven lifting device, which has a screw as a lifting rod; the extended portion is provided with a rotary joint, which is rotatably connected to the top of the screw. By using a screw-driven lifting device, the lifting force is greater, and the position of the slider can be stably fixed when it reaches a suitable position.

[0019] Preferably, the slide rails have symmetrical sliding tracks, the slider is located between the two slide rails, and the rotary joint is positioned at the symmetrical center of the two slide rails. This allows the lifting rod to support the slider more stably via the rotary joint.

[0020] Preferably, the distance between the rotary joint and the slide rail is greater than one-quarter of the length of the extended structure. This prevents the lifting rod from lifting the slider unevenly due to an excessively large lever arm. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0022] Figure 1 This is a schematic diagram of the upper side structure of the inspection robot arm of this utility model;

[0023] Figure 2 This is a schematic diagram of the lower side structure of the inspection robot arm of this utility model. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in less than one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0028] Example 1

[0029] refer to Figure 1 The power intelligent inspection robot arm equipped with a camera includes a mounting base 1 that is mounted on the inspection robot.

[0030] It also includes a lifting mechanism, which includes a slide rail 2 disposed on the side of the mounting base 1 and a slider 3 that slides along the slide rail 2;

[0031] The lifting mechanism also includes a lifting drive device 6, the lifting end of which is located at the bottom of the slider 3;

[0032] The slide rail 2 extends vertically, and the slider 3 has an extended portion that is perpendicular to the slide rail 2.

[0033] It also includes a telescopic mechanism, which includes a telescopic drive device 4, which is fixed to the extended portion;

[0034] The telescopic drive device 4 has a camera mounting base 5 for mounting a camera connected to its telescopic end.

[0035] The above design firstly uses a lifting mechanism to adjust the camera to a suitable height, making it easy for the camera to be aimed at the instruments and displays on various substation cabinets; secondly, it uses a telescopic mechanism to control the telescopic movement of the camera with the telescopic drive device 4, bringing the camera closer to the instruments and displays on the substation cabinet so that the camera can clearly capture the text, data or images on the instruments and displays to complete the inspection task; and thirdly, it uses a camera adapter to facilitate the fixed installation of the camera.

[0036] The telescopic drive device 4 is a pneumatic telescopic drive device, which includes at least two telescopic rods 41. The camera mounting base 5 is fixedly connected to the telescopic ends of the at least two telescopic rods 41. The telescopic rods 41 are hollow telescopic rods. The pneumatic telescopic drive device 4 allows for rapid pneumatic system operation, suitable for quick telescopic needs, and can conveniently and quickly assist the camera in completing its recording function. The hollow telescopic rods 41 reduce weight and the burden on the lifting drive device 6. The pneumatic telescopic device with two telescopic rods 41 is a double-rod slide cylinder, which provides higher stability and prevents the camera from deflecting.

[0037] In use, the camera is adjusted to a suitable height by setting the lifting mechanism, and then the telescopic drive device 4 is used to control the telescopic movement of the camera by setting the telescopic mechanism. The camera is brought close to the instruments and displays on the transformer cabinet so that the camera can clearly capture the text, data or images on the instruments and displays. The telescopic drive device 4, which uses pneumatic telescopic equipment, has a fast pneumatic system and is suitable for rapid telescopic needs. It can help the camera complete the recording function conveniently and quickly.

[0038] Example 2

[0039] refer to Figure 1 and Figure 2 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0040] A support bar 7 is also provided below the telescopic drive device 4. The extended portion is provided with a sliding groove, and the support bar 7 is slidably fitted in the sliding groove. One end of the support bar 7 is connected to the lower part of the camera mounting base 5. By setting the support bar 7, the stability of the camera mounting base 5 is increased, ensuring that the camera mounting base 5 will not deflect or flip, thus affecting the accuracy of the camera.

[0041] The support bar 7 is configured as a T-shaped support bar 7. The T-shaped support bar 7 is less prone to deformation and has better support strength.

[0042] At least two support bars 7 are provided, and at least two sliding grooves are provided, with one support bar 7 arranged in each sliding groove. The support is more even and stable by using two support bars 7.

[0043] The lifting drive device 6 is a screw lifting device, which has a screw as a lifting rod 61; the extended part is provided with a rotary joint, which is rotatably connected to the top of the screw. By setting up a screw lifting device, the lifting force is greater, and the position of the slider 3 can be stably fixed when it reaches a suitable position.

[0044] The slide rail 2 has symmetrical sliding tracks, the slider 3 is located between the two slide rails 2, and the rotary joint is located at the symmetrical center of the two slide rails 2. This allows the lifting rod 61 to support the slider 3 more stably through the rotary joint.

[0045] The distance between the rotary joint and the slide rail 2 is greater than one-quarter of the length of the extended structure. This prevents the lifting rod 61 from lifting the slider 3 unevenly due to an excessively large lever arm.

[0046] In use, the two T-shaped support bars 7 increase the uniformity and stability of the movement of the camera mounting base 5. The T-shaped support bars 7 are not easily deformed and have better support strength. The lifting drive device 6 of the screw lifting device has a greater lifting force and can stably fix the position of the slider 3 when it reaches the appropriate position.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A power intelligent inspection robot arm equipped with a camera, including a mounting base installed on the inspection robot, characterized in that: It also includes a lifting mechanism, which includes a slide rail disposed on the side of the mounting base and a slider that slides along the slide rail; The lifting mechanism also includes a lifting drive device, the lifting end of which is located at the bottom of the slider; The slide rail extends vertically, and the slider has an extended portion that is perpendicular to the slide rail. It also includes a telescopic mechanism, which includes a telescopic drive device, and the telescopic drive device is fixed to the extended portion; The telescopic drive device is connected to a camera mounting base for mounting a camera at its telescopic end.

2. The intelligent power inspection robot arm equipped with a camera according to claim 1, characterized in that: The telescopic drive device is a pneumatic telescopic drive device, which includes at least two telescopic rods, and the camera mounting base is fixedly connected to the telescopic ends of the at least two telescopic rods. The telescopic rod is a hollow telescopic rod.

3. The intelligent power inspection robot arm equipped with a camera according to claim 1, characterized in that: A support bar is also provided below the telescopic drive device, and a sliding groove is provided on the extended part. The support bar is slidably disposed in the sliding groove, and one end of the support bar is connected to the lower part of the camera mounting base.

4. The intelligent power inspection robot arm equipped with a camera according to claim 3, characterized in that: The support bar is configured as a T-shaped support bar.

5. The intelligent power inspection robot arm equipped with a camera according to claim 4, characterized in that: The support bar is provided in at least two parts, and the slide groove is provided in at least two parts, with one support bar provided in each slide groove.

6. The intelligent power inspection robot arm equipped with a camera according to claim 1, characterized in that: The lifting drive device is a screw lifting device, which has a screw as a lifting rod. The extended portion is provided with a rotary joint, which is rotatably connected to the top of the screw.

7. The intelligent power inspection robot arm equipped with a camera according to claim 6, characterized in that: The slide rail has symmetrical sliding tracks, the slider is located between the two slide rails, and the rotary joint is located at the symmetrical center of the two slide rails.

8. The intelligent power inspection robot arm equipped with a camera according to claim 7, characterized in that: The distance between the rotary joint and the slide rail is greater than one-quarter of the length of the extended structure.