Punching machine for memory foam processing

Abstract

The utility model discloses a punching machine for memory sponge processing, which comprises a mounting frame, a conveying component is arranged in the mounting frame, a limiting component is arranged at the top of the mounting frame, a punching plate is fixedly arranged between opposite surfaces of the mounting frame, a punching hole is formed in the top of the punching plate in a penetrating manner, and a punching hole is formed in the top of the punching plate. A supporting column is fixedly arranged at the top of the punching plate, and a fixing plate is fixedly arranged at the top of the supporting column. The memory sponge is conveyed through the conveying assembly, the hydraulic push rod drives the punching cutter to punch the memory sponge through the moving plate, and before the punching cutter punches the memory sponge, the memory sponge is compacted and fixed through the downward-pressing type fixing assembly, so that the memory sponge is not damaged when the punching cutter punches the extrusion sponge; the hole edge roughness and the shape distortion of the memory sponge are avoided, so that the punched hole can form a regular circle and is matched with the expected shape, and the uniformity of the appearance of a product is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of memory foam punching technology, and in particular to a punching machine for processing memory foam. Background Technology

[0002] Memory foam refers to polyether-type polyurethane foam with slow rebound mechanical properties. It is a special type of foam. Memory foam has a soft feel. When people sit on memory foam lumbar support, it initially deforms, and then the resistance disappears. The back pain that should occur after sitting for a long time is also nowhere to be found. Moreover, memory foam has leading performance in terms of absorbing impact, reducing vibration, and releasing low rebound force. It is the cushioning material to protect astronauts' bodies during spacecraft landing and the premium material for packaging valuable instruments.

[0003] To enhance the breathability and resilience of memory foam, reduce its overall weight, and increase its softness, memory foam is typically perforated by punching multiple round holes in a single pass using a punching machine.

[0004] Memory foam is highly elastic, stretchable, and prone to deformation. When the punch cuts in, the uneven external force on the surrounding tissue of the foam can cause it to stretch and twist excessively in all directions, resulting in rough edges and distorted shapes of the punched holes. Such holes cannot achieve a regular circle, thus deviating from the expected shape and affecting the uniformity of the product's appearance. Based on the above problems, this application proposes a punching machine for processing memory foam. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a punching machine for processing memory foam, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A punching machine for processing memory foam includes a mounting frame, a conveying assembly inside the mounting frame, a limiting assembly at the top of the mounting frame, a punching plate fixedly disposed between opposing surfaces of the mounting frame, a punching hole penetrating through the top of the punching plate, a support column fixedly disposed at the top of the punching plate, a fixing plate fixedly disposed at the top of the support column, a hydraulic push rod fixedly disposed at the top of the fixing plate, a movable plate fixedly disposed at the output end of the hydraulic push rod, a guide sleeve fixedly disposed inside the movable plate, the guide sleeve slidably disposed on the surface of the support column, a punching cutter fixedly disposed at the bottom of the movable plate, pressing-type fixing assemblies disposed on both sides of the movable plate, and a collecting assembly disposed at the bottom of the punching plate.

[0008] Preferably, the conveying assembly includes a drive motor fixedly installed on the rear side of the mounting frame, an active roller fixedly provided at the output end of the drive motor, a conveyor belt meshing on the surface of the active roller, a driven roller meshing inside the conveyor belt, and the driven roller rotatably disposed inside the mounting frame.

[0009] Preferably, the limiting component includes an adjusting plate overlapping the top of the mounting frame, an adjusting groove being provided through the top of the adjusting plate, a fixing stud being overlapping inside the adjusting groove, the fixing stud being fixedly installed on the top of the mounting frame, an internal thread cap being provided on the surface of the fixing stud, a mounting plate being fixedly installed on one side of the fixing stud, and a guide roller being rotatably provided inside the mounting plate.

[0010] Preferably, the downward-pressing fixing assembly includes a movable frame fixedly installed on the left and right sides of the movable plate. An installation column is slidably arranged inside the movable frame. A limit plate is overlapped on the surface of the installation column. A fixing nut for fixing the limit plate is threaded on the top of the installation column. A connecting frame is fixedly arranged at the bottom of the installation column. A spring is connected between the top of the connecting frame and the bottom of the movable frame. A compaction roller is fixedly arranged inside the connecting frame.

[0011] Preferably, the collecting component includes a collecting box fixedly installed at the bottom of the perforated plate, a discharge plate fixedly installed inside the collecting box, and discharge ports through the front and rear sides of the collecting box.

[0012] Preferably, the number of punching holes and punching cutters are the same, and the punching holes and punching cutters are vertically aligned.

[0013] Preferably, the discharge plate consists of two inclined plates and is made of metal.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: The punching machine for memory foam processing conveys the memory foam through the conveying component, and the hydraulic push rod drives the punching knife to punch the memory foam through the moving plate. Before the punching knife punches the memory foam, the pressing and fixing component compacts and fixes the memory foam, so that when the punching knife punches the memory foam, the memory foam will not have rough hole edges or distorted shape, so that the punched hole can achieve a regular circle and conform to the expected shape, thereby ensuring the neatness of the product appearance. Attached Figure Description

[0015] Figure 1 This is an isometric drawing of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the conveying component structure of this utility model;

[0017] Figure 3This is a schematic diagram of the limiting component structure of this utility model;

[0018] Figure 4 This is a schematic longitudinal cross-sectional view of a partial structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the downward-pressing fixing component structure of this utility model.

[0020] In the diagram: 1. Mounting frame; 2. Drive motor; 3. Drive roller; 4. Conveyor belt; 5. Driven roller; 6. Adjusting plate; 7. Adjusting groove; 8. Fixing stud; 9. Internal thread cap; 10. Mounting plate; 11. Guide roller; 12. Perforated plate; 13. Punching hole; 14. Support column; 15. Fixing plate; 16. Hydraulic push rod; 17. Moving plate; 18. Guide sleeve; 19. Punching cutter; 20. Moving frame; 21. Mounting column; 22. Limiting plate; 23. Connecting frame; 24. Spring; 25. Compacting roller; 26. Collection box; 27. Discharge plate; 28. Discharge port. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figure 1-5A punching machine for processing memory foam includes a mounting frame 1. A conveying assembly is installed inside the mounting frame 1. The conveying assembly includes a drive motor 2 fixedly mounted on the rear side of the mounting frame 1. A drive roller 3 is fixedly mounted on the output end of the drive motor 2. A conveyor belt 4 is meshed on the surface of the drive roller 3. A driven roller 5 is meshed inside the conveyor belt 4. The driven roller 5 is rotatably mounted inside the mounting frame 1. The drive motor 2 drives the drive roller 3 to rotate. The drive roller 3, in conjunction with the driven roller 5, causes the conveyor belt 4 to convey the memory foam. The left and right conveyor belts 4 support the unpunched and punched portions of the memory foam. The two conveyor belts 4 prevent the memory foam ends from sagging and falling off the conveyor belts 4 and the punched portion. The perforated plate 12 slides down. A limit component is provided at the top of the mounting bracket 1. A perforated plate 12 is fixedly installed between the opposing surfaces of the mounting bracket 1. A punching hole 13 is provided through the top of the perforated plate 12. A support column 14 is fixedly installed at the top of the perforated plate 12. A fixing plate 15 is fixedly installed at the top of the support column 14. A hydraulic push rod 16 is fixedly installed at the top of the fixing plate 15. A movable plate 17 is fixedly installed at the output end of the hydraulic push rod 16. A guide sleeve 18 is fixedly installed inside the movable plate 17. The guide sleeve 18 slides on the surface of the support column 14. A punching cutter 19 is fixedly installed at the bottom of the movable plate 17. The number of punching holes 13 and punching cutters 19 is the same. The punching holes 13 and punching cutters 19 are vertically aligned. Downward-pressing fixing components are provided on both the left and right sides of the movable plate 17. The fixing assembly includes movable frames 20 fixedly installed on the left and right sides of the movable plate 17. A mounting column 21 is slidably disposed inside the movable frame 20. A limit plate 22 overlaps and is disposed on the surface of the mounting column 21. A fixing nut for fixing the limit plate 22 is threaded at the top of the mounting column 21. A connecting frame 23 is fixedly disposed at the bottom of the mounting column 21. A spring 24 connects the top of the connecting frame 23 and the bottom of the movable frame 20. A compaction roller 25 is fixedly disposed inside the connecting frame 23. A hydraulic push rod 16 drives the movable frame 20 and the punching cutter 19 downwards via the movable plate 17, causing the compaction roller 25 to first contact the memory foam. As the movable plate 17 drives the movable frame 20 and the punching cutter 19 downwards, the movable frame 20 and the connecting frame 23 press against the spring 24. Compression causes the punch 19 to work with the punching hole 13 to punch holes in the memory foam. After the memory foam is punched, the hydraulic push rod 16 moves the punch 19 and the moving frame 20 upward via the moving plate 17. This causes the moving frame 20 to slide on the surface of the mounting post 21, keeping the compressed foam pressed by the compaction roller 25. This allows the punch 19 to move out of the compressed foam, and the memory foam will not move upward with the punch 19. By removing the fixing nut, the mounting post 21 can be removed from inside the moving frame 20, allowing the spring 24 to be replaced. This facilitates the quick replacement of damaged springs 24, ensuring that the punched holes in the memory foam meet the usage standards and preventing situations where non-standard holes render some memory foam unusable.This ensures the performance of the memory foam during use.

[0023] Specifically, the limiting component includes an adjusting plate 6 overlapping the top of the mounting frame 1. An adjusting groove 7 is provided through the top of the adjusting plate 6. A fixing stud 8 is overlapping inside the adjusting groove 7. The fixing stud 8 is fixedly installed on the top of the mounting frame 1. An internal thread cap 9 is provided on the surface of the fixing stud 8. An mounting plate 10 is fixedly installed on one side of the fixing stud 8. A guide roller 11 is rotatably installed inside the mounting plate 10. Loosening the internal thread cap 9 causes the adjusting plate 6 to move back and forth through the mounting plate 10, so that the mounting plate 10 drives the guide roller 11 to contact the memory foam. The internal thread cap 9 is then tightened on the fixing stud 8, which facilitates the guide roller 11 to guide the memory foam and avoids deviations in the punched hole position caused by deviations during the memory foam transportation process, making the punching position of the memory foam more accurate.

[0024] Specifically, the collection component includes a collection box 26 fixedly installed at the bottom of the perforated plate 12. A discharge plate 27 is fixedly installed inside the collection box 26. The discharge plate 27 is composed of two inclined plates and is made of metal. Discharge ports 28 are provided through the front and rear sides of the collection box 26. When the punching knife 19 punches the memory foam, the punched waste enters the collection box 26 through the punching hole 13 and falls onto the discharge plate 27. The discharge plate 27, composed of two inclined plates, allows the waste punched out of the memory foam to slide down automatically and be discharged from the collection box 26 through the discharge port 28, thereby avoiding the accumulation of waste inside the collection box 26. Furthermore, by setting up a waste conveying device on the outside, the waste can be uniformly processed.

[0025] The punching machine for memory foam processing is connected to a 220V mains power supply, and the main controller can be a conventional known device such as a computer for control.

[0026] In use: Place the memory foam to be punched on top of the conveyor belt 4. The drive motor 2 drives the output end to rotate the drive roller 3. The drive roller 3 drives the driven roller 5 to rotate through the conveyor belt 4, so that the conveyor belt 4 transports the memory foam. When the memory foam reaches the position to be punched, the hydraulic push rod 16 drives the output end to move the moving plate 17 downward. The moving plate 17 drives the guide sleeve 18 to slide on the surface of the support column 14, so that the moving plate 17 drives the moving frame 20 and the punching cutter 19 to move downward. So that the compaction roller 25 first contacts the memory foam. As the moving plate 17 moves downward, it continues to drive the moving frame 20 downward. The movement causes the moving frame 20 and connecting frame 23 to compress the spring 24, which in turn fixes the memory foam with the compaction roller 25. As the moving plate 17 continues to move downward, the punching knife 19 works with the punching hole 13 to punch the memory foam. After the memory foam is punched, the hydraulic push rod 16 drives the output end moving plate 17 to reset, causing the moving plate 17 to drive the punching knife 19 to move upward. Since the squeezed foam is still pressed by the compaction roller 25, the punching knife 19 moves out of the squeezed foam, and the memory foam does not move upward with the punching knife 19. Then, the conveyor belt 4 drives the memory foam to move, thereby punching the next position of the squeezed foam.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A punching machine for processing memory foam, comprising a mounting bracket (1), characterized in that, The mounting frame (1) is equipped with a conveying component inside. The mounting frame (1) is equipped with a limiting component on its top. A perforated plate (12) is fixedly installed between the opposing surfaces of the mounting frame (1). A punching hole (13) is provided through the top of the perforated plate (12). A support column (14) is fixedly installed on the top of the perforated plate (12). A fixing plate (15) is fixedly installed on the top of the support column (14). A hydraulic push rod (16) is fixedly installed on the top of the fixing plate (15). A moving plate (17) is fixedly installed at the output end of the hydraulic push rod (16). A guide sleeve (18) is fixedly installed inside the moving plate (17). The guide sleeve (18) is slidably installed on the surface of the support column (14). A punching knife (19) is fixedly installed at the bottom of the moving plate (17). A pressing fixing component is provided on both the left and right sides of the moving plate (17). A collecting component is provided at the bottom of the perforated plate (12).

2. The punching machine for processing memory foam according to claim 1, characterized in that, The conveying assembly includes a drive motor (2) fixedly installed on the rear side of the mounting frame (1). The output end of the drive motor (2) is fixedly provided with a drive roller (3). A conveyor belt (4) is meshed on the surface of the drive roller (3). A driven roller (5) is meshed inside the conveyor belt (4). The driven roller (5) is rotatably arranged inside the mounting frame (1).

3. The punching machine for processing memory foam according to claim 1, characterized in that, The limiting component includes an adjusting plate (6) that overlaps on the top of the mounting frame (1). An adjusting groove (7) is provided through the top of the adjusting plate (6). A fixing stud (8) is overlapped inside the adjusting groove (7). The fixing stud (8) is fixedly installed on the top of the mounting frame (1). An internal thread cap (9) is provided on the surface of the fixing stud (8). A mounting plate (10) is fixedly provided on one side of the fixing stud (8). A guide roller (11) is rotatably provided inside the mounting plate (10).

4. A punching machine for processing memory foam according to claim 1, characterized in that, The downward-pressing fixing assembly includes a movable frame (20) fixedly installed on the left and right sides of the movable plate (17). The movable frame (20) has a mounting column (21) slidably arranged inside. The mounting column (21) has a limit plate (22) overlapping on its surface. The top of the mounting column (21) is threaded with a fixing nut for fixing the limit plate (22). The bottom of the mounting column (21) is fixedly provided with a connecting frame (23). A spring (24) is connected between the top of the connecting frame (23) and the bottom of the movable frame (20). A compaction roller (25) is fixedly arranged inside the connecting frame (23).

5. A punching machine for processing memory foam according to claim 1, characterized in that, The collection assembly includes a collection box (26) fixedly installed at the bottom of the perforated plate (12), a discharge plate (27) fixedly installed inside the collection box (26), and discharge ports (28) provided through the front and rear sides of the collection box (26).

6. A punching machine for processing memory foam according to claim 1, characterized in that, The number of punching holes (13) and punching cutters (19) is the same, and the punching holes (13) and punching cutters (19) are vertically aligned.

7. A punching machine for processing memory foam according to claim 5, characterized in that, The discharge plate (27) consists of two inclined plates and is made of metal.

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