Nonmetal pipe punching forming device

Abstract

The utility model relates to a nonmetal pipe punching forming device which comprises a workbench. The material placing mechanism comprises a hopper arranged on the workbench; the material taking mechanism comprises a first mounting frame, a Y-axis linear driving element, a Z-axis driving element and a vacuum chuck; the first mounting frame is arranged on the worktable and is positioned on the side edge of the hopper; the Y-axis linear driving element is arranged on the first mounting frame; the Z-axis driving element is arranged on the Y-axis linear driving element; the punching forming mechanism comprises a material supporting table arranged on the rear side of the hopper, a push rod arranged on one side of the material supporting table, a second mounting frame arranged on the rear side of the material supporting table, an X-axis linear driving element arranged on the second mounting frame, a punching Z-axis driving element arranged on the X-axis linear driving element and a punching needle arranged at the output end of the punching Z-axis driving element. By means of full-automatic operation, manual intervention and operation steps are reduced, machining efficiency and equipment operation efficiency are improved, and machining of a large number of non-metal pipes can be completed within a short time.

Description

TECHNICAL FIELD

[0001] The utility model relates to non -metal pipe processing technical field, concretely relates to a non -metal pipe punching forming device. BACKGROUND

[0002] At present, the punching processing of non -metal pipe mostly relies on manual operation, adopts manual and puts non -metal pipe into the round hole of punching mould to punch. The above -mentioned method relies on manual judgment non -metal pipe's reference point and punching depth, and precision deficiency and punching depth inaccuracy etc. problems are easy to appear, and once the operation is wrong, it can cause non -metal pipe to punch. In addition, the existing punching device is limited to punching operation, and the subsequent non -metal pipe forming usually relies on other equipment or device, and cannot realize integrated processing. UTILITY MODEL CONTENTS

[0003] The utility model discloses a non -metal pipe punching forming device to overcome at least one of the defects of the prior art.

[0004] The utility model discloses a non -metal pipe punching forming device to overcome at least one of the defects of the prior art.

[0005] A non -metal pipe punching forming device, comprising:

[0006] Workbench;

[0007] Material placing mechanism, the material placing mechanism includes the hopper of setting on the workbench;

[0008] Material taking mechanism, the material taking mechanism material taking includes the first mounting bracket of setting on the workbench and being at the side of the hopper, Y -axis linear drive element setting on the first mounting bracket, Z -axis drive element setting on the Y -axis linear drive element, vacuum chuck setting on the Z -axis drive element output end;

[0009] Punching forming mechanism, the punching forming mechanism includes the material supporting table of setting at the rear side of the hopper, the push rod of setting at one side of the material supporting table, the second mounting bracket of setting at the rear side of the material supporting table, X -axis linear drive element setting on the second mounting bracket, punching Z -axis drive element setting on the X -axis linear drive element, punching needle setting on the output end of the punching Z -axis drive element.

[0010] Further, the hopper includes the arc -shaped bearing plate, and the backrest is arranged on the side of the arc -shaped bearing plate.

[0011] Further, the vibrator is arranged between the hopper and the workbench, and the non -metal pipe is always flush with the backrest at one end through the vibration of the vibrator.

[0012] Further, the material taking mechanism is further provided with a pressure sensor connected with the vacuum chuck, which is used to determine whether the vacuum chuck is sucking the non-metal pipe.

[0013] Further, the vacuum chuck is provided with a plurality of suction nozzles, and the axes of the plurality of suction nozzles are parallel to the non-metal pipe.

[0014] Further, the material supporting table comprises a fixed seat and a movable seat arranged oppositely, a driving motor arranged outside the movable seat, and a pressing block arranged at the output end of the driving motor.

[0015] Further, the gap between the fixed seat and the movable seat arranged oppositely is smaller than the outer diameter of the non-metal pipe, thereby forming a containing area for containing the non-metal pipe.

[0016] Further, a finished product box is arranged below the fixed seat and the movable seat arranged oppositely.

[0017] Further, the punching and forming mechanism is further provided with an optical fiber sensor, which is used to detect the alignment of the reference point of the non-metal pipe with the reference end of the material supporting table.

[0018] Further, the punching and forming mechanism is further provided with a clamping and cutting mechanism arranged on the other side of the material supporting table, which comprises a sliding table, a shaping clamp arranged on the sliding table from far to near, and a shearing cutter.

[0019] Compared with the prior art, the non-metal pipe punching and forming device has the following advantages:

[0020] (1) The non-metal pipe punching and forming device provided by the utility model realizes full-automatic operation, reduces manual intervention and operation steps, improves processing efficiency and equipment operation efficiency, and can complete the processing of a large number of non-metal pipes in a short time.

[0021] (2) The non-metal pipe punching and forming device provided by the utility model realizes automatic non-metal pipe positioning and punching depth control, avoids errors that may occur in traditional manual operation, improves the accuracy of the punching position and depth, and ensures the consistency and reliability of non-metal pipe processing.

[0022] (3) The non-metal pipe punching and forming device provided by the utility model eliminates the uncertainty of manual judgment in the automatic process, reduces product unqualification caused by operation errors, and avoids safety hazards caused by human factors.

[0023] (4) The utility model provides a non -metal pipe material punching forming device, this device through the integration of the drawing thin forming and cutting function of non -metal pipe material to the same device, has saved the required floor space of traditional device, and has reduced equipment investment and maintenance cost.

[0024] (5) The utility model provides a non -metal pipe material punching forming device, this device accurate hole position and depth control avoids non -metal pipe material punch and damage, improves the quality of finished product, reduces the rate of defective product, ensures that the product meets the high quality standard.

[0025] (6) The utility model provides a non -metal pipe material punching forming device, this device can work continuously until raw material is exhausted or manual stop, can realize unmanned operation, has improved the sustainability and stability of production greatly, especially suitable for large -scale production environment. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is the schematic diagram of non -metal pipe material punching forming device in the embodiment;

[0027] Figure 2 It is the schematic diagram of material placing mechanism in the embodiment;

[0028] Figure 3 It is the schematic diagram of material taking mechanism in the embodiment;

[0029] Figure 4 It is the detail view of vacuum chuck in the embodiment;

[0030] Figure 5 It is the schematic diagram of punching forming mechanism in the embodiment one;

[0031] Figure 6 It is the schematic diagram of punching forming mechanism in the embodiment two;

[0032] Figure 7 It is the schematic diagram of punching forming mechanism in the embodiment three;

[0033] Figure 8 It is the detail view of punching needle in the embodiment;

[0034] Figure 9 It is the schematic diagram of clamping and cutting mechanism in the embodiment;

[0035] Figure 10 It is the position relation diagram of shaping clamp and shearing cutter in the embodiment;

[0036] As shown in the figure, the numbers represent: 1 - workbench; 2 - material placing mechanism; 201 - vibrator; 202 - arc-shaped bearing plate; 203 - backrest; 3 - material taking mechanism; 301 - first mounting frame; 302 - Z-axis driving element; 303 - pressure sensor; 304 -; 305 - vacuum chuck; 306 - suction nozzle; 4 - punching and forming mechanism; 401 - driving motor; 402 - finished product box; 403 - pressing block; 404 - movable seat; 405 - push rod; 406 - fixed seat; 407 - first spring connecting hole; 408 - X-axis linear driving element; 409 - punching Z-axis driving element; 410 - punching needle; 411 - second mounting frame; 412 - second spring connecting hole; 5 - clamping and cutting mechanism; 501 - sliding table; 502 - shaping clamp; 503 - shearing knife. DETAILED DESCRIPTION

[0037] The utility model will be explained in detail below in combination with the drawings and specific embodiments. The embodiments are implemented on the premise of the technical scheme of the utility model, and detailed implementation modes and specific operation processes are given, but the protection scope of the utility model is not limited to the following embodiments.

[0038] EMBODIMENT

[0039] The embodiment provides a non-metal pipe punching and forming device, and specific structures are shown in Figures 1-10 , comprising:

[0040] a workbench 1;

[0041] a material placing mechanism 2, the material placing mechanism 2 comprising a hopper arranged on the workbench 1;

[0042] a material taking mechanism 3, the material taking mechanism taking material comprising a first mounting frame 301 arranged on the workbench 1 and at the side of the hopper, a Y-axis linear driving element 304 arranged on the first mounting frame 301, a Z-axis driving element 302 arranged on the Y-axis linear driving element 304, and a vacuum chuck 305 arranged at the output end of the Z-axis driving element 302; wherein the Y-axis linear driving element 304 and the Z-axis driving element 302 can be a sliding table 501 or other devices capable of realizing linear motion; during operation, the Z-axis driving element 302 is moved to directly above the hopper through the Y-axis linear driving element 304, and then the non-metal pipe is brought into abutment with the Z-axis driving element 302 falling down, so that the non-metal pipe is sucked;

[0043] The punching forming mechanism 4 comprises a material supporting table arranged at the rear side of the hopper, a push rod 405 arranged at one side of the material supporting table, a second mounting frame 411 arranged at the rear side of the material supporting table, an X-axis linear driving element 408 arranged on the second mounting frame 411, a punching Z-axis driving element 409 arranged on the X-axis linear driving element 408, and a punching needle 410 arranged at the output end of the punching Z-axis driving element 409. The X-axis linear driving element 408 and the punching Z-axis driving element 409 can be a sliding table 501 or other devices capable of realizing linear motion. During operation, the non-metal pipe is sent to the material supporting table by the material taking mechanism 3, and then the non-metal pipe is completely pushed into the material supporting table by the push rod. The non-metal pipe is punched by the punching Z-axis driving element 409 moving the punching needle downward, and the punching Z-axis driving element 409 is moved by the X-axis linear driving element 408 during punching.

[0044] Please refer to Figure 2 In this embodiment, the hopper comprises an arc-shaped bearing plate 202 and a backrest 203 arranged at the side edge of the arc-shaped bearing plate 202. A vibrator 201 is arranged between the hopper and the workbench 1, and the vibrator 201 vibrates to make one end of the non-metal pipe always flush with the backrest 203.

[0045] Please refer to Figures 3-4 In this embodiment, the material taking mechanism 3 is further provided with a pressure sensor 303 connected with the vacuum chuck 305, which is used to determine whether the vacuum chuck 305 sucks the non-metal pipe. A plurality of suction nozzles 306 are arranged on the vacuum chuck, and the axes of the plurality of suction nozzles 306 are parallel to the non-metal pipe.

[0046] Please refer to Figures 5-6 In this embodiment, the material supporting table comprises a fixed seat 406 and a movable seat 404 arranged oppositely, a driving motor 401 arranged outside the movable seat 404, and a pressing block 403 arranged at the output end of the driving motor 401. A spring is arranged between the movable seat 404 and the shell of the driving motor 401. The pressing block 403 is in the shape of a hooked jade. Specifically, a pair of first spring connecting holes 407 are arranged at both sides of the driving motor 401, a pair of second spring connecting holes 412 are arranged on the movable seat 404, and the two ends of the spring are connected with the first spring connecting holes 407 and the second spring connecting holes 412, respectively.

[0047] The gap between the fixed seat 406 and the movable seat 404 is less than the outer diameter of the non-metal pipe, and forms a containing area for containing the non-metal pipe.

[0048] In the embodiment, the punching and forming mechanism 4 is further provided with an optical fiber sensor for detecting the alignment of the reference point of the non-metal pipe with the end reference of the material supporting table.

[0049] Please refer to Figures 9-10 In the embodiment, the punching and forming mechanism 4 is further provided with a clamping and cutting mechanism 5 on the other side of the material supporting table. The clamping and cutting mechanism 5 includes a sliding table 501, a shaping clamp 502 and a shearing cutter 503 arranged on the sliding table 501 from far to near. The length of the non-metal pipe raw material is greater than the length of the required finished product. After punching, the non-metal pipe needs to be cut. First, the end of the non-metal pipe is clamped by the shaping clamp 502, and the non-metal pipe is pulled out a distance, and then the end of the non-metal pipe is cut by the shearing cutter 503. Then, the pressing block 403 is loosened by the driving motor 401, the movable seat 404 is reset under the action of the spring, and the non-metal pipe finished product falls into the finished product box 402.

[0050] In the embodiment, a control system is further provided, which is composed of a Xunjie XD3-24T-E PLC. The control system controls the operation of each mechanism. The control system is not the main innovation point of the utility model, so the control part will not be described here.

[0051] Working principle:

[0052] (1) Non-metal pipe adsorption and movement

[0053] The non-metal pipe is first placed in the hopper. The hopper and the workbench 1 are provided with a vibrator 201. The vibrator 201 can ensure that one end of the non-metal pipe is always flush with the abutment 203. After the equipment is started, a vacuum pump (not shown in the figure) generates negative pressure, and the suction nozzle 306 connected to the vacuum chuck 305 through a pipeline. The axis of the suction nozzle 306 is parallel to the non-metal pipe. The Z-axis driving element 302 drives the vacuum chuck to vertically descend, and adsorbs the non-metal pipe on the suction nozzle 306 of the vacuum chuck. The pressure sensor 303 detects whether the suction nozzle 306 adsorbs the non-metal pipe. When it is detected that the suction nozzle 306 adsorbs the non-metal pipe, the Z-axis driving element 302 rises, and the suction nozzle 306 with the non-metal pipe leaves the hopper.

[0054] (2) Non-metal pipe positioning and fixing

[0055] When the suction nozzle 306 adsorbs the non-metal pipe, the Y-axis linear drive element 304 drives the suction nozzle 306 to move horizontally, and moves the suction nozzle 306 to the position of the non-metal pipe fixing device. At this time, the Z-axis drive element 302 is lowered, and the non-metal pipe is placed in the material supporting table. The push rod 405 of the non-metal pipe positioning device pushes the non-metal pipe to the reference position, and the optical fiber sensor detects the alignment of the reference point of the non-metal pipe with the equipment reference. When the non-metal pipe is accurately aligned, the push rod 405 stops moving, and the non-metal pipe is fixed in the equipment, ensuring that the non-metal pipe remains stable during subsequent processing.

[0056] (3) Punching operation

[0057] After the non-metal pipe is fixed, the X-axis linear drive element 408 and the punching Z-axis drive element 409 cooperate to move the punching device to the punching position. The punching Z-axis drive element 409 drives the punching needle 410 to descend in the vertical direction, and by controlling the accurate position of the punching Z-axis drive element 409, the depth of the punching is ensured not to exceed the set value, avoiding the non-metal pipe being punched through. According to the processing requirements, multiple punching needles can be installed on the output end of the punching Z-axis drive element 409, and multiple hole processing can be realized by controlling the position of the punching Z-axis drive element 409.

[0058] (4) Non-metal pipe forming and cutting

[0059] After the punching is completed, the non-metal pipe enters the forming part, and the non-metal pipe is clamped at one end by the shaping clamp 502, and the non-metal pipe is stretched by moving the shaping clamp 502 until the non-metal pipe reaches the required size. After the forming is completed, the shearing cutter 503 is extended to shear off the head end of the non-metal pipe, completing the entire processing process of the non-metal pipe.

[0060] (5) Automatic repeated operation of the equipment

[0061] After the processing is completed, the non-metal pipe fixing device is loosened, and the finished non-metal pipe falls into the finished product box 402. The equipment will automatically perform the above processing steps until there is no raw material in the hopper, and the suction nozzle 306 fails to suck the non-metal pipe for three consecutive times, and the device will stop.

[0062] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to obtain equivalent embodiments. However, any simple modification, equivalent change and modification of the above embodiments made according to the technical essence of the present application without departing from the technical solution of the present application still falls within the protection scope of the present application.

Claims

1. A non-metallic pipe punching and forming device, characterized in that, include: Workbench (1); Material feeding mechanism (2), the material feeding mechanism (2) includes a hopper disposed on the workbench (1); The material handling mechanism (3) includes a first mounting frame (301) disposed on the workbench (1) and located on the side of the hopper, a Y-axis linear drive element (304) disposed on the first mounting frame (301), a Z-axis drive element (302) disposed on the Y-axis linear drive element (304), and a vacuum suction cup (305) disposed at the output end of the Z-axis drive element (302); The punching and forming mechanism (4) includes a material support platform disposed on the rear side of the hopper, a push rod (405) disposed on one side of the material support platform, a second mounting bracket (411) disposed on the rear side of the material support platform, an X-axis linear drive element (408) disposed on the second mounting bracket (411), a punching Z-axis drive element (409) disposed on the X-axis linear drive element (408), and a punching needle (410) disposed at the output end of the punching Z-axis drive element (409).

2. The non-metallic pipe punching and forming device according to claim 1, characterized in that, The hopper includes an arc-shaped support plate (202) and a backing plate (203) disposed on the side of the arc-shaped support plate (202).

3. The non-metallic pipe punching and forming device according to claim 2, characterized in that, A vibrator (201) is provided between the hopper and the workbench (1). The vibration of the vibrator (201) ensures that one end of the non-metallic pipe is always flush with the backrest (203).

4. The non-metallic pipe punching and forming device according to claim 1, characterized in that, The material handling mechanism (3) is also equipped with a pressure sensor (303), which is connected to the vacuum suction cup (305). The pressure sensor (303) determines whether the vacuum suction cup (305) has picked up the non-metallic pipe.

5. The non-metallic pipe punching and forming device according to claim 1, characterized in that, The vacuum suction cup (305) is provided with a plurality of suction nozzles (306), and the axes of the plurality of suction nozzles (306) are parallel to the non-metallic tubing.

6. The non-metallic pipe punching and forming device according to claim 1, characterized in that, The material support platform includes a fixed seat (406) and a movable seat (404) arranged opposite to each other, a drive motor (401) disposed on the outside of the movable seat (404), and a pressing block (403) disposed on the output end of the drive motor (401); a spring is provided between the movable seat (404) and the housing of the drive motor (401) to connect the two.

7. The non-metallic pipe punching and forming device according to claim 6, characterized in that, The gap between the fixed seat (406) and the movable seat (404) arranged opposite to each other is smaller than the outer diameter of the non-metallic pipe, forming a receiving area that can accommodate the non-metallic pipe.

8. The non-metallic pipe punching and forming device according to claim 6, characterized in that, A finished product box (402) is provided directly below the fixed seat (406) and movable seat (404) arranged opposite to each other.

9. The non-metallic pipe punching and forming device according to claim 6, characterized in that, The punching and forming mechanism (4) is also equipped with an optical fiber sensor, which detects the alignment of the reference point of the non-metallic pipe with the reference point at the end of the material support platform.

10. The non-metallic pipe punching and forming device according to claim 1, characterized in that, The punching and forming mechanism (4) is also provided with a clamping and cutting mechanism (5) on the other side of the material support table. The clamping and cutting mechanism (5) includes a slide table (501), a shaping clamp (502) arranged from far to near on the slide table (501), and a cutting blade (503).

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