Auxiliary mechanism for material injection of material tank of foaming machine for automotive trim handrails

Abstract

The utility model discloses an auxiliary mechanism for material injection of a material tank of an automobile interior armrest foaming machine, belongs to the technical field of automobile interiors, and solves the problems in the prior art that when an acid ether material is pumped into the material tank from a material barrel, a material suction pipe needs to be manually inserted into the material barrel, time and labor are wasted, and an automatic feeding system is relatively complex in structure and cannot stir while feeding. The device is characterized in that an L-shaped positioning plate is installed on a sliding cylinder barrel through a first nylon block and a second nylon block, an air exhaust is installed on the L-shaped positioning plate, a first manual air valve, a second manual air valve, a third manual air valve, a hand valve, an air pressure adjusting valve and a filter are installed on the air exhaust, a diaphragm pump and a pneumatic motor are connected to a positioning base plate, and a material suction pipe is installed on the diaphragm pump. The ether material stirring device has the advantages that the sliding cylinder barrel of the lifting air cylinder drives the material suction pipe and the stirring rod to ascend and descend, the pneumatic motor drives the stirring rod to rotate and stir ether materials, the risk that the materials are splashed to a human body during operation is avoided, and the structure meets the requirement for light weight.

Description

Technical Field

[0001] This utility model belongs to the field of automotive interior technology, and specifically relates to an auxiliary mechanism for filling the material tank of a foaming machine for automotive interior armrests. Background Technology

[0002] In the automotive interior design field, before the armrests are covered with leather, a mixture of acid and ether is injected into the armrest substrate for foaming. The foaming quality depends on the mixing ratio and quality of the acid and ether materials. Therefore, before foaming the armrests, the acid and ether material in the container must be pumped into a tank for insulation and stirring to ensure the quality stability of the acid and ether material. Generally, when pumping the acid and ether material from the container into the tank, the suction pipe of the tank needs to be manually inserted into the container, and the material is pumped from the container into the tank using a diaphragm pump or a plunger pump. This method requires manual fixation of the suction pipe and container during pumping, which is time-consuming and labor-intensive. The ether material also needs to be thoroughly stirred for a long time during pumping, making it difficult for one person to operate and requiring collaborative operation, which is quite wasteful of resources.

[0003] The invention disclosed in application number CN201510947226.7 is "an automatic mold release agent feeding system". The invention includes a material rack, a pneumatic diaphragm pump, a pump mounting plate, a lifting cylinder, a guide rail, a main feeding pipe and at least one auxiliary feeding pipe. The left side of the pump mounting plate is slidably mounted on the guide rail. The pneumatic diaphragm pump is fixed on the upper surface of the pump mounting plate. The discharge end of the pneumatic diaphragm pump is connected to one end of the main feeding pipe, and the other end of the main feeding pipe is connected to at least one auxiliary feeding pipe. Each auxiliary feeding pipe can extend into a corresponding storage tank. This invention achieves automatic filtration and automatic feeding, and provides technical inspiration for a structure including a material rack, a pneumatic diaphragm pump, and a lifting cylinder, as well as the lifting cylinder driving the main feeding pipe and the pneumatic diaphragm pump to rise and fall. However, this invention relates to the injection molding of edge banding strips for automotive glass. It is an automatic mold release agent feeding system provided to address the time-consuming, labor-intensive, and cumbersome operation of manually feeding the mold release agent, as well as the sedimentation and stratification of the mold release agent in the storage tank due to long-term storage, resulting in large particles after spraying that affect the appearance quality of the injection molded edge banding. It does not have an automatic stirring function, cannot achieve simultaneous feeding and stirring, and is not suitable for foaming acid ether material batching systems.

[0004] The invention with application number CN202210585914.3 discloses "an electro-hydraulic servo lifting cylinder". This invention discloses a structure in which the outer circumferential surface of the piston ring is slidably connected to the inner side wall of the cylinder, and provides technical inspiration for realizing the piston rod driving the cylinder to move up and down. However, the overall structure of the lifting cylinder of this invention is relatively complex and is not suitable for the feeding system of foaming acid ether material. Utility Model Content

[0005] The problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an auxiliary mechanism for the material tank injection of a foaming machine for automotive interior armrests. This mechanism can reduce the operation time of operators loading and unloading material tanks, reduce the labor intensity of workers, and can simultaneously feed and stir materials, saving labor costs and having a simple structure. It is suitable for the feeding system of foaming acid ether materials.

[0006] The technical solution adopted by this utility model includes a positioning base, a lifting cylinder, and a positioning base plate. A cylinder bracket is fixedly installed at the center of the positioning base, and a lifting cylinder is installed on the cylinder bracket. The cylinder barrel of the lifting cylinder is slidably connected to a piston. A first nylon block and a second nylon block are installed on the sliding cylinder barrel. A fixing block is installed in front of the first and second nylon blocks. An L-shaped positioning plate is installed on the back of the first and second nylon blocks. An air outlet is installed on the horizontal plate of the L-shaped positioning plate, and a first manual air valve is installed on the air outlet. The second and third manual air valves have air source brackets welded to the upright plate of the L-shaped positioning plate. A hand lever valve, an air pressure regulating valve, and a filter are installed on the air source brackets. A third nylon block and a fourth nylon block are also installed on the sliding cylinder. The third and fourth nylon blocks are respectively clamped and fixed on the sliding cylinder with second long rod screws. The third and fourth nylon blocks are also fixedly connected to the positioning base plate. A diaphragm pump and a pneumatic motor are connected to the positioning base plate. A suction pipe is installed on the diaphragm pump, and a stirring rod is connected to the pneumatic motor.

[0007] The positioning base is a rectangular positioning base. Anchor bolt mounting holes are machined at the four corners of the rectangular positioning base. A triangular cylinder bracket is fixedly installed at the center of the rectangular positioning base. The cylinder bracket has three first screw through holes and one circular cylinder groove. Three screw mounting holes are machined at the center of the positioning base. Three fixing screws are passed through the three first screw through holes on the cylinder bracket to tighten and fix the triangular cylinder bracket to the positioning base. The lifting cylinder is inserted into the circular cylinder groove and fixed with glue.

[0008] The first nylon block and the second nylon block each have a semi-circular groove machined on them. After the first nylon block and the second nylon block are joined together, they form a circular hole in the middle. The first nylon block and the second nylon block are installed on the sliding cylinder through this circular hole. Two second screw through holes are machined on the fixing block, the first nylon block, the second nylon block and the positioning plate respectively. Two first long rod screws are passed through the corresponding second screw through holes of the fixing block, the first nylon block, the second nylon block and the L-shaped positioning plate, thereby fixing the fixing block, the first nylon block, the second nylon block and the L-shaped positioning plate into a whole. At the same time, the first nylon block and the second nylon block are also fixedly installed on the sliding cylinder.

[0009] The positioning base plate has four first positioning holes, three second positioning holes, one semi-circular notch, and one stirring rod through hole. A vertical plate is also provided on the positioning base plate. The third and fourth nylon blocks are respectively connected to the vertical plate with third long rod screws, thereby fixing the third and fourth nylon blocks to the positioning base plate. A diaphragm pump is connected to the positioning base plate through the four first positioning holes using positioning screws. The suction pipe extends downward from the semi-circular notch on the side of the positioning base plate. A pneumatic motor is connected to the three second positioning holes through positioning screws. A stirring rod is connected to the pneumatic motor with a set screw, and the stirring rod passes downward through the stirring rod through hole on the positioning base plate.

[0010] Two third screw through holes are machined on the gas source bracket. The hand lever valve, air pressure regulating valve and filter are fixed to the L-shaped positioning plate by second screws in the two third screw through holes respectively.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] (1) This utility model is equipped with a pneumatic lifting cylinder. When in use, the pneumatic valve plate is moved to control the lifting cylinder to rise and fall. The cylinder of the lifting cylinder slides to drive the diaphragm pump, suction pipe and pneumatic motor to rise and fall. There is no need for manual grabbing of the material pipe to pull out and insert or manual stirring of the material, which saves labor costs and shortens the loading and unloading cycle.

[0013] (2) This utility model uses a pneumatic motor to drive the stirring rod to rotate and stir the ether material, which avoids the operator from directly contacting the material pipe, reduces the probability of the operator coming into contact with the acid ether material, avoids the risk of acid ether material splashing onto people during operation, and increases the safety factor during material feeding operation.

[0014] (3) This utility model employs a method where a second screw through hole is machined on each of the fixed block, the first nylon block, the second nylon block, and the positioning plate. A first long screw passes through the corresponding second screw through holes on the fixed block, the first nylon block, the second nylon block, and the L-shaped positioning plate, thereby fixing the fixed block, the first nylon block, the second nylon block, and the L-shaped positioning plate into a single unit. Simultaneously, the first nylon block and the second nylon block are fixedly mounted on the sliding cylinder. An air vent is installed on the L-shaped positioning plate, and a first manual air valve, a second manual air valve, and a third manual air valve are installed on the air vent. An air source bracket is welded to the upright plate of the positioning plate. A hand lever valve, an air pressure regulating valve, and a filter are installed on the air source bracket. The positioning base plate is machined with a first positioning hole, a second positioning hole, a semi-circular notch, and a stirring rod through hole. An upright plate is also provided on the positioning base plate. The third nylon block and the fourth nylon block are respectively connected to the upright plate with a third long rod screw, thereby fixing the third nylon block and the fourth nylon block to the positioning base plate. The suction pipe extends downward from the semi-circular notch on the side of the positioning base plate, and the stirring rod extends downward from the stirring rod through hole. The structure is simple and compact, meeting the requirements of lightweight design. Attached Figure Description

[0015] Figure 1 This is a perspective view of the present invention;

[0016] Figure 2 This is the front view of this utility model;

[0017] Figure 3 yes Figure 2 The left view;

[0018] Figure 4 yes Figure 2 Top view;

[0019] Figure 5 This is an installation diagram of the gas source valve plate assembly of this utility model;

[0020] Figure 6 This is a schematic diagram of the usage state of this utility model.

[0021] In the picture:

[0022] 1. Positioning base,

[0023] 1-1. Through holes for anchor bolt installation.

[0024] 2. Cylinder bracket,

[0025] 2-1. First screw through hole; 2-2. Circular cylinder groove

[0026] 3. Lifting cylinder,

[0027] 3-1. Piston, 3-2. Cylinder,

[0028] 4-1. First nylon block, 4-2. Second nylon block,

[0029] 5. Fixed block,

[0030] 6. Second screw through hole,

[0031] 7. L-shaped positioning plate,

[0032] 8. First manual air valve, 9. Second manual air valve, 10. Third manual air valve,

[0033] 11. Air exhaust,

[0034] 12. Central screw hole,

[0035] 13. Gas source support,

[0036] 13-1. Third screw through hole,

[0037] 14. Hand-operated valve,

[0038] 15. Pressure regulating valve; 16. Filter;

[0039] 17-1. Third nylon block, 17-2. Fourth nylon block,

[0040] 18. Second long rod screw,

[0041] 19. Third long rod screw,

[0042] 20. Positioning substrate,

[0043] 20-1. First positioning hole; 20-2. Semi-circular notch;

[0044] 20-3. Second positioning hole; 20-4. Stirring rod through hole.

[0045] 21. Diaphragm pump; 22. Suction pipe;

[0046] 23. Upright plate, 24. Positioning screws,

[0047] 25. Pneumatic motor; 26. Stirring rod;

[0048] 27. Material bucket,

[0049] 28. Anchor bolts,

[0050] 29. The first screw,

[0051] 30. The second screw,

[0052] 31. First long bolt,

[0053] 32. Fixing screws,

[0054] 33. Positioning screws. Detailed Implementation

[0055] The present invention will now be described in detail with reference to the accompanying drawings.

[0056] like Figures 1-5As shown, the technical solution adopted by this utility model includes a positioning base 1, a cylinder bracket 2, and a lifting cylinder 3. The positioning base 1 is a rectangular positioning base. Anchor bolt mounting holes 1-1 are machined at the four corners of the rectangular positioning base 1, and are fixed to the ground with anchor bolts 28 during use. A triangular cylinder bracket 2 is fixedly installed at the center of the rectangular positioning base 1. The cylinder bracket 2 has three first screw through holes 2-1 and one circular cylinder groove 2-2. Three screw mounting holes are machined at the center of the positioning base 1. Three fixing screws 32 are passed through the three first screw through holes 2-1 on the cylinder bracket 2 to tighten and fix the triangular cylinder bracket 2 to the positioning base 1. On the base 1, a lifting cylinder 3 is installed on a triangular cylinder bracket 2. The lifting cylinder 3 is inserted into the circular cylinder groove 2-2 of the cylinder bracket 2 and fixed with glue to prevent the lifting cylinder 3 from rotating in the circular cylinder groove 2-2 and to ensure the stability of the lifting cylinder 3 during operation. The cylinder barrel 3-2 of the lifting cylinder 3 is slidably connected to the piston 3-1. A first nylon block 4-1 and a second nylon block 4-2 are installed on the sliding cylinder barrel 3-2. The first nylon block 4-1 and the second nylon block 4-2 are each machined with a semi-circular groove. After the first nylon block 4-1 and the second nylon block 4-2 are assembled, they form a circular hole in the middle. The first nylon block 4-1 and the second nylon block 4-2 are installed on the sliding cylinder barrel 3-2 through this circular hole.A fixing block 5 is installed on the front of the first nylon block 4-1 and the second nylon block 4-2. An L-shaped positioning plate 7 is installed on the back of the first nylon block 4-1 and the second nylon block 4-2. Two second screw through holes 6 are machined on the fixing block 5, the first nylon block 4-1, the second nylon block 4-2, and the positioning plate 7 respectively. Two first long rod screws 31 are passed through the corresponding second screw through holes 6 of the fixing block 5, the first nylon block 4-1, the second nylon block 4-2, and the L-shaped positioning plate 7, thereby fixing the fixing block 5, the first nylon block 4-1, the second nylon block 4-2, and the L-shaped positioning plate 7 into a whole. At the same time, the first nylon block 4-1 and the second nylon block 4-2 are also fixedly mounted on the sliding cylinder 3-2. An air outlet 11 is installed on the horizontal plate of the L-shaped positioning plate 7. Furthermore, four central screw holes 12 are machined on the L-shaped positioning plate 7. Four first screws 29 are used to secure the air outlet 11 to the L-shaped positioning plate 7. 1. Tighten and fix. A first manual air valve 8, a second manual air valve 9, and a third manual air valve 10 are installed on the air outlet 11. An air source bracket 13 is welded to the upright plate of the L-shaped positioning plate 7. Two third screw through holes 13-1 are machined on the air source bracket 13. The hand lever valve 14, the air pressure regulating valve 15, and the filter 16 are fixed to the L-shaped positioning plate 7 with second screws 30 in the two third screw through holes 13-1 respectively. A third nylon block 17-1 and a fourth nylon block 17-2 are also installed on the sliding cylinder 3-2 of the lifting cylinder 3. The third nylon block 17-1 and the fourth nylon block 17-2... 7-2 is clamped and fixedly installed on the sliding cylinder 3-2 by two second long rod screws 18. This utility model also includes a positioning base plate 20, on which four first positioning holes 20-1, three second positioning holes 20-3, one semi-circular notch 20-2, and one stirring rod through hole 20-4 are machined. A vertical plate 23 is also provided on the positioning base plate 20. The third nylon block 17-1 and the fourth nylon block 17-2 are respectively connected to the vertical plate 23 by third long rod screws 19, thereby fixing the third nylon block 17-1 and the fourth nylon block 17-2 to the positioning base plate 20. Next, a diaphragm pump 21 is connected to the positioning base plate 20 via four first positioning holes 20-1 and four positioning screws 33. A suction pipe 22 is installed on the diaphragm pump 21, extending downward from a semi-circular notch 20-2 on the side of the positioning base plate 20. A pneumatic motor 25 is connected to the positioning base plate 20 via three second positioning holes 20-3 and four positioning screws 24. A stirring rod 26 is connected to the pneumatic motor 25 via a set screw. The stirring rod 26 passes downward through the stirring rod through hole 20-4 in the positioning base plate 20. In use, the stirring rod 26 extends into the material tank 27 to stir the acid ether material.

[0057] like Figure 6As shown, in use, the positioning base 1 of this utility model is installed near the feeding position of the material bucket 27 and fixed to the ground with anchor bolts 28. After connecting the first manual air valve 8, the second manual air valve 9, the third manual air valve 10, the lever valve 14, and the air pressure regulating valve 15 to the air source, when feeding, first manually operate the first manual air valve 8, so that the sliding cylinder 3-2 of the lifting cylinder 3 drives the positioning base plate 20. The diaphragm pump 21 and suction pipe 22 rise, and then the operator inserts the material bucket 27 below the feeding position. Then, the operator manually turns on the second manual air valve 9, causing the sliding cylinder 3-2 of the lifting cylinder 3 to drive the positioning base plate 20, diaphragm pump 21, pneumatic motor 25, stirring rod 26 and suction pipe 22 to descend. During descent, the suction pipe 22 and stirring rod 26 will slowly insert into the material bucket 27. Then, the operator manually turns on the third manual air valve 10 to start the diaphragm pump 21 and pneumatic motor 25 to pump and stir the material. At the same time, the material can be fed and stirred simultaneously, avoiding direct contact between the operator and the material bucket, reducing the safety risk of material splashing on the operator and the labor cost of feeding.

Claims

1. An auxiliary mechanism for filling the material tank of a foaming machine for automotive interior armrests, comprising a positioning base (1), a lifting cylinder (3), and a positioning base plate (20), characterized in that, A cylinder bracket (2) is fixedly installed at the center of the positioning base (1). A lifting cylinder (3) is installed on the cylinder bracket (2). The cylinder barrel (3-2) of the lifting cylinder (3) is slidably connected to the piston (3-1). A first nylon block (4-1) and a second nylon block (4-2) are installed on the sliding cylinder barrel (3-2). A fixing block (5) is installed in front of the first nylon block (4-1) and the second nylon block (4-2). An L-shaped positioning plate (7) is installed on the back of the first nylon block (4-1) and the second nylon block (4-2). An air outlet (11) is installed on the horizontal plate of the L-shaped positioning plate (7). A first manual air valve (8), a second manual air valve (9), and a third manual air valve (10) are installed on the air outlet (11). An air source bracket (13) is welded onto the upright plate. A hand lever valve (14), an air pressure regulating valve (15), and a filter (16) are installed on the air source bracket (13). A third nylon block (17-1) and a fourth nylon block (17-2) are also installed on the sliding cylinder (3-2). The third nylon block (17-1) and the fourth nylon block (17-2) are respectively clamped and fixed on the sliding cylinder (3-2) with a second long rod screw (18). The third nylon block (17-1) and the fourth nylon block (17-2) are simultaneously fixedly connected to the positioning base plate (20). A diaphragm pump (21) and a pneumatic motor (25) are connected to the positioning base plate (20). A suction pipe (22) is installed on the diaphragm pump (21), and a stirring rod (26) is connected to the pneumatic motor (25).

2. The auxiliary mechanism for material injection into the foaming tank of an automotive interior armrest foaming machine according to claim 1, characterized in that, The positioning base (1) is a rectangular positioning base. Anchor bolt mounting through holes (1-1) are machined at the four corners of the rectangular positioning base (1). A triangular cylinder bracket (2) is fixedly installed at the center of the rectangular positioning base (1). The cylinder bracket (2) is provided with three first screw through holes (2-1) and one circular cylinder groove (2-2). Three screw mounting holes are machined at the center of the positioning base (1). Three fixing screws (32) are passed through the three first screw through holes (2-1) on the cylinder bracket (2) to tighten and fix the triangular cylinder bracket (2) on the positioning base (1). The lifting cylinder (3) is inserted into the circular cylinder groove (2-2) and fixed with glue.

3. The auxiliary mechanism for material injection into the foaming tank of an automotive interior armrest foaming machine according to claim 1, characterized in that, The first nylon block (4-1) and the second nylon block (4-2) each have a semi-circular groove machined on them. After the first nylon block (4-1) and the second nylon block (4-2) are assembled, they form a circular hole in the middle. The first nylon block (4-1) and the second nylon block (4-2) are installed on the sliding cylinder (3-2) through this circular hole. Two second screws are machined on the fixing block (5) and the first nylon block (4-1), the second nylon block (4-2) and the positioning plate (7) respectively. Hole (6) is made by passing two first long rod screws (31) through the second screw through holes (6) corresponding to the fixing block (5), the first nylon block (4-1), the second nylon block (4-2) and the L-shaped positioning plate (7), thereby fixing the fixing block (5), the first nylon block (4-1), the second nylon block (4-2) and the L-shaped positioning plate (7) into a whole, and at the same time fixing the first nylon block (4-1) and the second nylon block (4-2) on the sliding cylinder (3-2).

4. The auxiliary mechanism for material injection into the foaming tank of an automotive interior armrest foaming machine according to claim 1, characterized in that, Four first positioning holes (20-1), three second positioning holes (20-3), one semi-circular notch (20-2), and one stirring rod through hole (20-4) are machined on the positioning base plate (20). A vertical plate (23) is also provided on the positioning base plate (20). The third nylon block (17-1) and the fourth nylon block (17-2) are respectively connected to the vertical plate (23) with a third long rod screw (19), thereby fixing the third nylon block (17-1) and the fourth nylon block (17-2) to the positioning base plate (20). The diaphragm pump (21) is connected to the positioning base plate (20) through four first positioning holes (20-1) using positioning screws (24). The suction pipe (22) extends downward from the semi-circular notch (20-2) on the side of the positioning base plate (20). The pneumatic motor (25) is connected to the three second positioning holes (20-3) through positioning screws (24). The stirring rod (26) is connected to the pneumatic motor (25) with a set screw. The stirring rod (26) passes downward through the stirring rod through hole (20-4) of the positioning base plate (20).

5. An auxiliary mechanism for filling the material tank of a foaming machine for automotive interior armrests according to claim 1, characterized in that, Two third screw through holes (13-1) are machined on the air source bracket (13). The hand lever valve (14), the air pressure regulating valve (15) and the filter (16) are fixed on the L-shaped positioning plate (7) by the second screw (30) in the two third screw through holes (13-1).

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