New energy automobile plastic part alignment tool

By designing a sliding plate and clamping structure for the tooling of plastic parts for new energy vehicles, the problems of connection stability and ease of wire removal were solved, and the stability and easy disassembly of the connection wire were achieved during collisions.

CN223864385UActive Publication Date: 2026-02-03江苏煜烁烜实业有限公司
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Patent Information

Application Number
CN202520099045.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2026-02-03
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

Traditional tooling for connecting plastic parts in new energy vehicles suffers from poor stability of the connecting wires and inconvenience in wire removal during use, making the connecting wires easy to move and difficult to pull out.

Method used

A structure including a base plate, a sliding plate, a wire clamping groove, a fixing block, a bushing, a shaft, a fixing frame, a pressure plate, and a pressure strip is designed. The connecting wire is clamped and fixed by rotating the pressure plate and the bushing, and the connecting wire can be easily removed through the sliding groove and slider structure.

Benefits of technology

It improves the stability and ease of cable removal, ensuring that the cable does not move during impact, and the installation and disassembly process is simple and convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy automobile plastic part alignment tool which comprises a bottom plate, a sliding plate is arranged at the top of the bottom plate, a wire clamping groove is formed in the top of the sliding plate, a fixing block is welded to the side face of the sliding plate, a shaft sleeve is welded to the side face of the fixing block, a shaft rod is sleeved with the shaft sleeve, and a fixing frame is welded to the surface of the shaft rod. The pressing plate is welded to the other end of the fixing frame. According to the new energy automobile plastic part alignment tool, a sliding plate is arranged at the top of the bottom plate, meanwhile, a wire clamping groove is formed in the top of the sliding plate, and a fixing block is welded to the side face of the sliding plate, so that a connecting wire can be embedded into the wire clamping groove, then a shaft rod and a shaft sleeve are used as the center, and a pressing plate is rotated till a pressing strip is embedded into the wire clamping groove; and at the moment, the pressing strip can be used for providing a pressing effect for the connecting wire in the wire clamping groove, so that the connecting wire does not move when being collided, and the stability of the connecting wire is improved when the connecting wire is used.
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Description

Technical Field

[0001] This utility model belongs to the field of new energy vehicle wiring technology, and in particular relates to a wiring tooling for plastic parts of new energy vehicles. Background Technology

[0002] New energy vehicles have a large number of connecting wires inside. In order to ensure the normal use of the functions of new energy vehicles during manufacturing, it is necessary to use wire alignment tooling to install the connecting wires on suitable plastic parts to facilitate the subsequent installation and connection of the connecting wires. A new energy vehicle plastic part wire alignment tooling is required when installing the connecting wires.

[0003] The following problems exist with the tooling for assembling plastic parts currently on the market during actual use:

[0004] 1. In actual use, traditional wiring fixtures for plastic parts in new energy vehicles are not very stable. Since the device itself only provides wiring for the connecting wires, when connecting the connecting wires to the plastic parts, the connecting wires will move when they are hit. At this time, the connecting wires need to be re-wiring, which requires rewiring.

[0005] 2. In most new energy vehicle plastic parts wiring fixtures, the connecting wires are embedded inside the wire groove during wiring. After the connecting wires and plastic parts are installed, when it is necessary to remove the connecting wires, in order to ensure the quality of the connecting wires, the connecting wires can only be pulled out one by one, which is inconvenient to use. Utility Model Content

[0006] The purpose of this utility model is to provide a tooling for aligning plastic parts for new energy vehicles, so as to solve the technical problems mentioned in the background art.

[0007] To achieve the above objectives, the specific technical solution of this utility model is as follows: A tooling for aligning plastic parts for new energy vehicles includes a base plate, a sliding plate on the top of the base plate, a wire-clamping groove on the top of the sliding plate, a fixing block welded to the side of the sliding plate, a bushing welded to the side of the fixing block, a shaft sleeve fitted inside the bushing, a fixing frame welded to the surface of the shaft, a pressure plate welded to the other end of the fixing frame, and a pressure strip adhered to the bottom of the pressure plate, the pressure strip being located inside the wire-clamping groove.

[0008] Preferably, a top strip is sleeved inside the wire slot, side plates are welded to both ends of the top strip, side blocks are welded to the side of the side plates, a sleeve is fixedly connected to the side of the side blocks, a fixing rod is sleeved inside the sleeve, a limiting piece is welded to one end of the fixing rod, a slide rail is opened on the top of the base plate, a slide groove is opened on the side of the base plate, the fixing rod is located inside the slide rail, and the limiting piece is located inside the slide groove.

[0009] Preferably, the slider is welded to the side of the slide plate, the sliders are symmetrically distributed, one end of the slider is embedded in the groove, and the other end of the fixing rod is welded with a baffle, the fixing rods are symmetrically distributed.

[0010] Preferably, a magnet is welded to the side of the pressure plate, an iron sheet is welded to the side of the slide plate, the bottom of the magnet is attached to the top of the iron sheet, and the bottom of the pressure plate is attached to the top of the slide plate.

[0011] Preferably, the base plate has a groove, and an anti-slip pad is adhered inside the groove.

[0012] Preferably, the top of the base plate is connected to a baffle via a rotating shaft, and the wire slots are evenly distributed.

[0013] The tooling for aligning plastic parts in new energy vehicles according to this utility model has the following advantages:

[0014] 1. This new energy vehicle plastic parts wiring fixture features a sliding plate on the top of a base plate, a wire-clamping groove on the top of the sliding plate, a fixing block welded to the side of the sliding plate, a bushing welded to the side of the fixing block, a shaft sleeve fitted inside the bushing, a fixing bracket welded to the surface of the shaft, and a pressure plate welded to the other end of the fixing bracket. A pressure strip is adhered to the bottom of the pressure plate, with the pressure strip located inside the wire-clamping groove. When using this device, the connecting wire can be embedded into the wire-clamping groove. Then, using the shaft and bushing as the center, the pressure plate is rotated until the pressure strip is embedded into the wire-clamping groove. The pressure strip provides a clamping effect for the connecting wire inside the wire-clamping groove, thus preventing the connecting wire from moving when subjected to collision, improving the stability of the connecting wire during use.

[0015] 2. This new energy vehicle plastic parts wiring fixture involves inserting a top strip inside the wire clamping groove, welding side plates to both ends of the top strip, and welding side blocks to the sides of the side plates. A fixed connecting sleeve is then inserted into the side of the side blocks, and a fixing rod is inserted inside the sleeve. A limiting piece is welded to one end of the fixing rod. A slide rail is opened on the top of the base plate, and a sliding groove is opened on the side of the base plate. At this time, the fixing rod is located inside the slide rail, and the limiting piece is located inside the sliding groove. When the connecting wire inside the wire clamping groove is installed and needs to be removed, the side plate can be moved upward along the fixing rod. At this time, the top strip will push out the connecting wire inside the wire clamping groove, making wire removal very convenient. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the baffle structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the pressure plate structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the base plate structure of this utility model;

[0021] Figure 5 For the present utility model Figure 3 Enlarged view of section A in the middle.

[0022] The markings in the diagram are as follows: 1. Base plate; 2. Slide plate; 3. Slider; 4. Slide groove; 5. Fixing block; 6. Bushing; 7. Shaft; 8. Fixing frame; 9. Pressure plate; 10. Pressure strip; 11. Cable guide groove; 12. Iron sheet; 13. Magnet sheet; 14. Side plate; 15. Top strip; 16. Side block; 17. Sleeve; 18. Fixing rod; 19. Baffle; 20. Limiting piece; 21. Slide track; 22. Baffle; 23. Groove; 24. Anti-slip pad. Detailed Implementation

[0023] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0024] In the description of the embodiments of this utility model, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0026] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0027] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.

[0028] To better understand the purpose, structure, and function of this utility model, the following description, in conjunction with the accompanying drawings, provides a more detailed account of a tooling for aligning plastic parts for new energy vehicles.

[0029] like Figure 1-5 As shown, this utility model discloses a tooling for aligning plastic parts for new energy vehicles. It includes a base plate 1, a sliding plate 2 on the top of the base plate 1, a wire-holding groove 11 on the top of the sliding plate 2, a fixing block 5 welded to the side of the sliding plate 2, a bushing 6 welded to the side of the fixing block 5, a shaft 7 internally fitted into the bushing 6, and a fixing bracket 8 welded to the surface of the shaft 7. By installing the shaft 7 and the bushing 6, a pressure plate 9 can be rotated, allowing the pressure plate 9 to be closed and opened. The other end of the fixing bracket 8 is welded to the pressure plate 9. A pressure strip 10 is glued to the bottom of plate 9. The pressure strip 10 is located inside the wire clamping groove 11. By installing the pressure plate 9 and the pressure strip 10, when using the device, the connecting wire can be embedded inside the wire clamping groove 11. Then, using the shaft 7 and the bushing 6 as the center, the pressure plate 9 is rotated until the pressure strip 10 is embedded inside the wire clamping groove 11. At this time, the pressure strip 10 can provide a clamping effect for the connecting wire inside the wire clamping groove 11, so that the connecting wire will not move when it is hit, thus improving the stability of the connecting wire during use.

[0030] A top strip 15 is fitted inside the wire-locking groove 11. Side plates 14 are welded to both ends of the top strip 15. Side blocks 16 are welded to the sides of the side plates 14. A sleeve 17 is fixedly connected to the side of the side blocks 16. A fixing rod 18 is fitted inside the sleeve 17. A limiting piece 20 is welded to one end of the fixing rod 18. A slide rail 21 is opened on the top of the base plate 1. A slide groove 4 is opened on the side of the base plate 1. The fixing rod 18 is located inside the slide rail 21. The limiting piece 20 is located inside the slide groove 4. By installing the top strip 15, when the connecting wire inside the wire-locking groove 11 is installed and the connecting wire needs to be removed, the side plate 14 can be moved upward along the fixing rod 18. At this time, the top strip 15 will push out the connecting wire inside the wire-locking groove 11, which is very convenient for removing the wire.

[0031] The slide plate 2 has a slider 3 welded to its side. The sliders 3 are symmetrically distributed. One end of the slider 3 is embedded in the groove 4. The other end of the fixing rod 18 is welded with a baffle 19. The fixing rod 18 is symmetrically distributed. By installing the slider 3 and opening the groove 4, the slide plate 2 can be moved using the groove 4 and the slider 3 when the slider 3 needs to be moved. It is very convenient to use.

[0032] A magnetic sheet 13 is welded to the side of the pressure plate 9, and an iron sheet 12 is welded to the side of the slide plate 2. The bottom of the magnetic sheet 13 is attached to the top of the iron sheet 12, and the bottom of the pressure plate 9 is attached to the top of the slide plate 2. By installing the iron sheet 12 and the magnetic sheet 13, when the pressure plate 9 completes the closing slide, the magnetic sheet 13 will be attached to the iron sheet 12. The magnetic attraction effect can provide an adsorption and fixation effect for the magnetic sheet 13, thereby providing a fixation effect for the pressure plate 9. It is very convenient to use.

[0033] The base plate 1 has a groove 23, and an anti-slip pad 24 is glued inside the groove 23. By installing the anti-slip pad 24, when the base plate 1 is placed on the workbench, the anti-slip pad 24 will be located between the base plate 1 and the workbench. The anti-slip pad 24 can increase the friction between the base plate 1 and the workbench, making the device more stable after placement.

[0034] The top of the base plate 1 is connected to the baffle 22 via a pivot. The wire slots 11 are evenly distributed. By installing the baffle 22, when it is necessary to adjust the connecting wires inside the wire slots 11 to the same protruding length, the baffle 22 can be rotated using the shaft 7 until the baffle 22 and the base plate 1 are at a 90-degree angle. Then the baffle 22 can be used to provide a limiting effect for the connecting wires, so that the protruding length of the connecting wires can be adjusted through the baffle 22, which is very convenient to use.

[0035] The working principle of this new energy vehicle plastic parts wiring fixture is as follows: When using this device, a sliding plate 2 is provided on the top of the base plate 1, and a wire-holding groove 11 is opened on the top of the sliding plate 2. A fixing block 5 is welded to the side of the sliding plate 2, and a bushing 6 is welded to the side of the fixing block 5. A shaft 7 is sleeved inside the bushing 6, and a fixing bracket 8 is welded to the surface of the shaft 7. A pressure plate 9 is welded to the other end of the fixing bracket 8, and a pressure strip 10 is glued to the bottom of the pressure plate 9. At this time, the pressure strip 10 is located inside the wire-holding groove 11, and the connecting wire can be embedded inside the wire-holding groove 11. The shaft can be used to... The rod 7 rotates the baffle 22 until the baffle 22 and the base plate 1 are at a 90-degree angle. Then, the connecting wire can be moved until the protruding length of the connecting wire is uniform. Next, using the shaft 7 and bushing 6 as the center, the pressure plate 9 is rotated until the pressure strip 10 is embedded in the wire-locking groove 11. At this point, the pressure strip 10 provides a clamping effect on the connecting wire inside the wire-locking groove 11, thus preventing the connecting wire from moving when impacted, improving the stability of the connecting wire during use. Furthermore, at this time, the magnetic piece 13 and the iron piece 12 will adhere to each other, utilizing magnetic... The attraction effect provides an adsorption and fixation effect for the magnet 13, thereby providing a fixation effect for the pressure plate 9. The plastic part is then placed at the designated position on the base plate 1. The slide 2 is then moved using the groove 4 and the slider 3, which in turn moves the connecting wire until it is embedded inside the plastic part. The connecting wire is then installed. When the connecting wire needs to be removed after installation, a top strip 15 is fitted inside the wire-locking groove 11. Side plates 14 are welded to both ends of the top strip 15, and side blocks 16 are welded to the sides of the side plates 14. 6. A side-fixed connecting sleeve 17 is provided, and a fixing rod 18 is fitted inside the sleeve 17. A limiting piece 20 is welded to one end of the fixing rod 18. A slide rail 21 is opened on the top of the base plate 1, and a slide groove 4 is opened on the side of the base plate 1. At this time, the fixing rod 18 is located inside the slide rail 21, and the limiting piece 20 is located inside the slide groove 4. When the connecting wire inside the wire-locking groove 11 is installed, and the connecting wire needs to be removed, the side plate 14 can be moved upward along the fixing rod 18. At this time, the top bar 15 will push out the connecting wire inside the wire-locking groove 11, which is very convenient for removing the wire.

[0036] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A tooling for assembling plastic parts for new energy vehicles, comprising a base plate (1), characterized in that: The base plate (1) is provided with a sliding plate (2) on the top. The sliding plate (2) has a wire-locking groove (11) on the top. A fixing block (5) is welded to the side of the sliding plate (2). A bushing (6) is welded to the side of the fixing block (5). A shaft (7) is sleeved inside the bushing (6). A fixing frame (8) is welded to the surface of the shaft (7). A pressure plate (9) is welded to the other end of the fixing frame (8). A pressure strip (10) is glued to the bottom of the pressure plate (9). The pressure strip (10) is located inside the wire-locking groove (11).

2. The tooling for assembling plastic parts for new energy vehicles according to claim 1, characterized in that: The top strip (15) is sleeved inside the slot (11). Both ends of the top strip (15) are welded with side plates (14). Side blocks (16) are welded to the side of the side plates (14). A sleeve (17) is fixedly connected to the side of the side blocks (16). A fixing rod (18) is sleeved inside the sleeve (17). A limiting piece (20) is welded to one end of the fixing rod (18). A slide rail (21) is opened on the top of the bottom plate (1). A slide groove (4) is opened on the side of the bottom plate (1). The fixing rod (18) is located inside the slide rail (21). The limiting piece (20) is located inside the slide groove (4).

3. The tooling for assembling plastic parts for new energy vehicles according to claim 2, characterized in that: The slide plate (2) has a slider (3) welded to its side. The slider (3) is symmetrically distributed. One end of the slider (3) is embedded in the groove (4). The other end of the fixing rod (18) is welded with a baffle (19). The fixing rod (18) is symmetrically distributed.

4. The tooling for assembling plastic parts for new energy vehicles according to claim 1, characterized in that: The pressure plate (9) has a magnet (13) welded to its side, and the slide plate (2) has an iron sheet (12) welded to its side. The bottom of the magnet (13) is attached to the top of the iron sheet (12), and the bottom of the pressure plate (9) is attached to the top of the slide plate (2).

5. The tooling for assembling plastic parts for new energy vehicles according to claim 1, characterized in that: The base plate (1) has a groove (23) and an anti-slip pad (24) is bonded inside the groove (23).

6. The tooling for assembling plastic parts for new energy vehicles according to claim 1, characterized in that: The top of the base plate (1) is connected to the baffle (22) via a rotating shaft, and the wire slots (11) are evenly distributed.