High-strength anti-deformation extruded sheet
By incorporating reinforced side supports and staggered isosceles trapezoidal support structures within the extruded polystyrene (XPS) board, the problems of insufficient strength and deformation resistance of XPS boards are solved, achieving both high strength and deformation resistance.
Patent Information
- Application Number
- CN202520164625.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-24
AI Technical Summary
Existing extruded polystyrene (XPS) boards have shortcomings in terms of strength and resistance to deformation. In particular, they are prone to compression deformation or poor dimensional stability when temperature and pressure are not properly controlled. Existing improvement methods, such as increasing density or adding reinforcing materials, have drawbacks, such as increasing thermal conductivity or affecting flexibility.
By incorporating reinforcing side seats, limiting core blocks, core seats, and side positioning seats within the extruded polystyrene board, and using wood and polyethylene materials for support, an interlaced isosceles trapezoidal support structure is formed, enhancing the compressive strength and overall strength of the inner core board and preventing loosening.
It improves the overall strength and deformation resistance of the extruded polystyrene board, reduces deformation after extrusion, and enhances the board's support and bending resistance.
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Figure CN223864521U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of extruded board technology and relates to a high-strength, deformation-resistant extruded board. Background Technology
[0002] The shortcomings of existing extruded polystyrene (XPS) boards in terms of strength and deformation resistance mainly stem from their material properties and manufacturing process. XPS boards are rigid, closed-cell foam plastics made from polystyrene resin through an extrusion process. Their strength and deformation resistance are limited by the molecular structure of the material and the uniformity of the foam pores. During production, improper temperature and pressure control can lead to weak foam pore walls, thereby reducing the overall strength and deformation resistance of the material. Furthermore, XPS boards may exhibit compression deformation or poor dimensional stability under long-term stress or changes in ambient temperature.
[0003] Conventional solutions include increasing the density of the extruded polystyrene (XPS) board, using cross-linking agents to improve intermolecular bonding, and adding reinforcing materials such as glass fiber. However, these methods also have drawbacks. Increasing density can improve strength and resistance to deformation, but it also increases the thermal conductivity of the material, reducing its insulation performance and increasing costs. While using cross-linking agents can improve intermolecular bonding, it may make the material more brittle and reduce its flexibility and impact resistance. Adding reinforcing materials can improve strength and dimensional stability, but different reinforcing materials may result in varying strength gains and may affect material uniformity and processing performance. Therefore, there is an urgent need for a high-strength, deformation-resistant XPS board to address these issues. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a high-strength, deformation-resistant extruded polystyrene board to solve the problems mentioned in the background art.
[0005] This utility model is achieved through the following technical solution: a high-strength anti-deformation extruded board, comprising: a side shell and a board body, wherein a set of board bodies for preventing deformation and providing a high-strength use environment is provided at the center of the inner side of the side shell;
[0006] The plate includes an outer reinforcing edge and a reinforcing core column. The outer reinforcing edge has a rectangular ring structure in its top cross-section. The outer reinforcing edge is made of a wood material. An inner core board is provided on the inner side of the outer reinforcing edge.
[0007] The lower ends of both the left and right sides of the inner core plate are provided with a set of inner support plates to improve the support strength of the multi-layer inner core plate. The inner support plates are arranged perpendicular to the inner core plate. The outer side of the inner support plate is provided with two sets of outer grooves for positioning and fitting with the inner sides of the left and right ends of the side shell. The inner side of each set of inner support plates is provided with a set of reinforcing side seats to improve the support strength of the inner support plate. The multi-layer inner core plate can be supported by using the reinforcing side seats, limiting core blocks, core seats and side positioning seats inside the plate body, thereby improving the compressive strength of the inner core plate and improving the overall strength of the plate body.
[0008] In a preferred embodiment, the front cross-section of the reinforcing side seat is a right-angled trapezoidal structure, the reinforcing side seat is a wooden support, and the right-angled side of the reinforcing side seat is attached to the inner side of the inner support plate. By using the reinforcing side seat and the inner support plate, the distance between the multiple inner core boards can be maintained, and the interior of the multiple inner core boards can be supported, thereby reducing the deformation of the multiple inner core boards after being squeezed.
[0009] In a preferred embodiment, several sets of core seats for maintaining the fitting height of the multi-layer inner core board and several sets of side positioning seats for ensuring the position of the core seats are provided between the two sets of reinforcing side seats. The front cross-section of the core seats and the side positioning seats is an isosceles trapezoidal structure. Each set of core seats and one set of side positioning seats are staggered and respectively located on the front and rear sides of the multi-layer inner core board. The multi-layer inner core board can be supported by using the isosceles trapezoidal side positioning seats and core seats. The staggered side positioning seats and core seats can limit each other and improve the overall support effect of the inner core board.
[0010] In a preferred embodiment, the core seat is supported by a wooden material, and the side positioning seat is made of a polyethylene high-strength material. The center of the side positioning seat is provided with a set of limiting core blocks for maintaining the center counterweight of the side positioning seat. The front cross-section of the limiting core block is an isosceles trapezoidal structure and is a solid polyethylene block. By using the limiting core blocks, the positioning effect of the side positioning seat on the core seat can be improved, thereby preventing the loosening of the multi-layer inner core board.
[0011] In a preferred embodiment, a set of base plates is provided at the lower ends of several sets of core seats and several sets of side positioning seats, and a set of lower positioning seats is provided at the lower ends of the side positioning seats for mutual positioning and fitting within the base plates.
[0012] In a preferred embodiment, the lower positioning seat is provided with a set of reinforcing core columns on the left and right sides to maintain the bending strength of the overall extruded board, and a set of reinforcing plates is provided on the front and rear sides of the board to maintain the front and rear strength of the board. The side shell is a rectangular hollow structure.
[0013] In a preferred embodiment, the upper ends of the front and rear sides of the side shell are provided with several sets of upper grooves for interlocking and limiting with the extruded polystyrene board of the same structure outside. The front cross-section of the upper groove is a convex-shaped structure. The lower ends of the front and rear sides of the side shell are provided with several sets of lower inserts for interlocking and limiting with the extruded polystyrene board of the same structure outside. The several sets of lower inserts are integral with the side shell, and the front cross-section of the lower insert is a concave structure.
[0014] After adopting the above technical solution, the beneficial effects of this utility model are as follows: by using the reinforcing side seats, limiting core blocks, core seats, and side positioning seats inside the plate body to support the multi-layer inner core board, the compressive strength of the inner core board is improved, while the overall strength of the plate body is also improved. By using the reinforcing side seats and inner support plates, the distance between the multi-layer inner core boards is ensured, and the interior of the multi-layer inner core board is supported, thereby reducing the deformation of the multi-layer inner core board after being squeezed. By using the isosceles trapezoidal side positioning seats and core seats to support the interior of the multi-layer inner core board, the side positioning seats and core seats arranged in an alternating manner can limit each other and improve the overall support effect of the inner core board. By using the limiting core blocks, the positioning effect of the side positioning seats on the core seats is improved, thereby preventing the multi-layer inner core board from becoming loose. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a top view of the right front oblique side of the structure of a high-strength anti-deformation extruded polystyrene board according to the present invention;
[0017] Figure 2 This is a front-view structural diagram of a high-strength, deformation-resistant extruded polystyrene board according to the present invention.
[0018] Figure 3 This is a top view of the front side of the middle plate of a high-strength, anti-deformation extruded polystyrene board according to the present invention;
[0019] Figure 4 This is a top view of the front side structure of a high-strength, anti-deformation extruded board middle side positioning seat according to the present invention;
[0020] In the diagram: 100-side shell, 110-upper groove, 120-reinforcing plate, 130-lower insert, 140-plate body;
[0021] 14a-Outer reinforced edge, 14b-Inner core plate, 14c-Outer groove, 14d-Inner support plate, 14e-Reinforced side seat, 14f-Core seat, 14g-Side positioning seat, 14h-Limiting core block, 14i-Lower positioning seat, 14j-Reinforced core column. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-4 A high-strength, deformation-resistant extruded polystyrene board includes: a side shell 100 and a board body 140. The inner center of the side shell 100 is provided with a set of board bodies 140 for preventing deformation and providing a high-strength working environment.
[0024] The plate 140 includes an outer reinforcing edge 14a, an inner core plate 14b, a core seat 14f, a side positioning seat 14g, and a reinforcing core column 14j. The outer reinforcing edge 14a has a rectangular ring structure in its top view cross section. The outer reinforcing edge 14a is made of a wood material. A set of inner core plates 14b is provided on the inner side of the outer reinforcing edge 14a.
[0025] The lower ends of both sides of the inner core plate 14b are provided with a set of inner support plates 14d to improve the support strength of the multi-layer inner core plate 14b. The inner support plates 14d are arranged perpendicular to the inner core plate 14b. The outer side of the inner support plate 14d is provided with two sets of outer grooves 14c for positioning and fitting with the inner sides of the left and right ends of the side shell 100. The inner side of each set of inner support plates 14d is provided with a set of reinforcing side seats 14e to improve the support strength of the inner support plate 14d. The multi-layer inner core plate 14b can be supported by using the reinforcing side seats 14e, limiting core blocks 14h, core seats 14f and side positioning seats 14g inside the plate body 140, thereby improving the compressive strength of the inner core plate 14b and the overall strength of the plate body 140.
[0026] The front cross-section of the reinforcing side seat 14e is a right-angled trapezoidal structure. The reinforcing side seat 14e is a wooden support. The right-angled side of the reinforcing side seat 14e is attached to the inner side of the inner support plate 14d. By using the reinforcing side seat 14e and the inner support plate 14d, the distance between the multi-layer inner core panels 14b can be maintained, and the interior of the multi-layer inner core panels 14b can be supported, thereby reducing the deformation of the multi-layer inner core panels 14b after being squeezed.
[0027] Between the two sets of reinforcing side seats 14e, there are several sets of core seats 14f for maintaining the fitting height of the multi-layer inner core board 14b and several sets of side positioning seats 14g for ensuring the position of the core seats 14f. The front cross-section of the core seats 14f and the side positioning seats 14g is an isosceles trapezoidal structure. Each set of core seats 14f and each set of side positioning seats 14g are staggered and respectively located on the front and rear sides of the multi-layer inner core board 14b.
[0028] The core seat 14f is supported by a wooden material, and the side positioning seat 14g is made of a polyethylene high-strength material. Inside the center of the side positioning seat 14g, there is a set of limiting core blocks 14h for maintaining the center counterweight of the side positioning seat 14g. The front cross-section of the limiting core block 14h is an isosceles trapezoidal structure and is a solid polyethylene block.
[0029] A set of base plates is provided at the lower end of several sets of core seats 14f and several sets of side positioning seats 14g. A set of lower positioning seats 14i is provided at the lower end of the side positioning seats 14g for mutual positioning and fitting inside the base plates.
[0030] The lower positioning seat 14i has a set of reinforcing core columns 14j on the left and right sides to maintain the bending strength of the overall extruded board. The front and rear sides of the board body 140 have a set of reinforcing plates 120 to maintain the front and rear strength of the board body 140. The side shell 100 is a rectangular hollow structure.
[0031] The upper ends of the front and rear sides of the side shell 100 are provided with several sets of upper grooves 110 for interlocking and limiting with the extruded polystyrene board of the same structure outside. The front cross-section of the upper groove 110 is a convex-shaped structure. The lower ends of the front and rear sides of the side shell 100 are provided with several sets of lower inserts 130 for interlocking and limiting with the extruded polystyrene board of the same structure outside. The several sets of lower inserts 130 are integral with the side shell 100, and the front cross-section of the lower insert 130 is a concave structure.
[0032] Please see Figures 1-4As the first embodiment of this utility model: When the extruded board is used in a high-strength environment, and its board body 140 is under stress, the pressure is concentrated at the uppermost inner core board 14b and the lowermost inner core board 14b. Because several sets of core seats 14f and several sets of side positioning seats 14g are provided between the two sets of reinforcing side seats 14e to maintain the bonding height of the multi-layer inner core boards 14b, and the front cross-sections of the core seats 14f and the side positioning seats 14g are both isosceles trapezoidal structures, each set of core seats 14f and each set of side positioning seats 14g are staggered and respectively located on the front and rear sides of the multi-layer inner core board 14b, the isosceles trapezoidal structure can be used to achieve this. The side positioning seats 14g and core seats 14f of the structure support the interior of the multi-layer inner core board 14b. The side positioning seats 14g and core seats 14f, which are staggered, can limit each other and improve the overall support effect of the inner core board 14b. The isosceles structure of the side positioning seats 14g and core seats 14f can increase the support area of the inner core board 14b, thereby improving the overall strength of the inner core board 14b and the board body 140. At the same time, a set of reinforcing core columns 14j are provided on the left and right sides of the lower positioning seat 14i to maintain and strengthen the bending strength of the overall extruded board, which can provide support for the board body 140 under bending and prevent the board body 140 from deforming.
[0033] Please see Figures 1-4 As a second embodiment of this utility model: Based on the description in the above embodiments, further, since the core seat 14f is supported by a wooden material and the side positioning seat 14g is made of a polyethylene high-strength material, a set of limiting core blocks 14h for maintaining the center counterweight of the side positioning seat 14g is provided inside the center of the side positioning seat 14g. The front cross-section of the limiting core block 14h is an isosceles trapezoidal structure and is a solid polyethylene block. By using the limiting core block 14h, the positioning effect of the side positioning seat 14g on the core seat 14f can be improved, thereby preventing the multi-layer inner core board 14b from becoming loose and directly bending the board body 140.
[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-strength, deformation-resistant extruded polystyrene board, comprising: The side shell (100) and the plate (140) are characterized in that: a set of plates (140) are provided at the center of the inner side of the side shell (100) to prevent deformation and provide a high-strength working environment. The plate (140) includes an outer reinforcing edge (14a), an inner core plate (14b), a core seat (14f), a side positioning seat (14g), and a reinforcing core column (14j). The outer reinforcing edge (14a) has a rectangular ring structure in its top cross-section. The outer reinforcing edge (14a) is made of wood. A set of inner core plates (14b) is provided on the inner side of the outer reinforcing edge (14a). The lower ends of both sides of the inner core plate (14b) are provided with a set of inner support plates (14d) for improving the support strength of the multi-layer inner core plate (14b). The inner support plates (14d) are arranged perpendicular to the inner core plate (14b). The outer side of the inner support plate (14d) is provided with two sets of outer grooves (14c) for positioning and fitting with the inner sides of the left and right ends of the side shell (100). The inner side of each set of inner support plates (14d) is provided with a set of reinforcing side seats (14e) for improving the support strength of the inner support plate (14d).
2. The high-strength, deformation-resistant extruded polystyrene board according to claim 1, characterized in that: The front cross-section of the reinforcing side seat (14e) is a right-angled trapezoidal structure. The reinforcing side seat (14e) is a wooden support. The right-angled side of the reinforcing side seat (14e) is attached to the inner side of the inner support plate (14d).
3. The high-strength, deformation-resistant extruded polystyrene board according to claim 2, characterized in that: Between the two sets of reinforcing side seats (14e), there are several sets of core seats (14f) for maintaining the fitting height of the multi-layer inner core plate (14b) and several sets of side positioning seats (14g) for ensuring the position of the core seats (14f). The front cross-section of the core seats (14f) and the side positioning seats (14g) is an isosceles trapezoidal structure. Each set of core seats (14f) and each set of side positioning seats (14g) are staggered and respectively located on the front and rear sides of the multi-layer inner core plate (14b).
4. The high-strength, deformation-resistant extruded polystyrene board according to claim 3, characterized in that: The core seat (14f) is supported by a wooden material, and the side positioning seat (14g) is made of a polyethylene high-strength material. The center of the side positioning seat (14g) is provided with a set of limiting core blocks (14h) for maintaining the center counterweight of the side positioning seat (14g). The front cross-section of the limiting core block (14h) is an isosceles trapezoidal structure and is a solid polyethylene block.
5. A high-strength, deformation-resistant extruded polystyrene board according to claim 4, characterized in that: A set of base plates is provided at the lower end of several sets of core seats (14f) and several sets of side positioning seats (14g), and a set of lower positioning seats (14i) is provided at the lower end of the side positioning seats (14g) for mutual positioning and fitting inside the base plates.
6. A high-strength, deformation-resistant extruded polystyrene board according to claim 5, characterized in that: The lower positioning seat (14i) is provided with a set of reinforcing core columns (14j) on the left and right sides respectively to maintain the bending strength of the overall extruded board. The front and rear sides of the board body (140) are provided with a set of reinforcing plates (120) to maintain the front and rear strength of the board body (140). The side shell (100) is a rectangular hollow structure.
7. A high-strength, deformation-resistant extruded polystyrene board according to claim 1, characterized in that: The upper ends of the front and rear sides of the side shell (100) are provided with several sets of upper grooves (110) for interlocking and limiting with the extruded polystyrene board of the same structure outside. The front cross-section of the upper groove (110) is a convex structure. The lower ends of the front and rear sides of the side shell (100) are provided with several sets of lower inserts (130) for interlocking and limiting with the extruded polystyrene board of the same structure outside. The several sets of lower inserts (130) are integral with the side shell (100), and the front cross-section of the lower insert (130) is a concave structure.