Phosphoric acid tank

By designing a phosphoric acid tank with a containment chamber, filter components, and cover plate components, the problem of splashing when pouring bottled phosphoric acid was solved, enabling safe and convenient phosphoric acid addition and temperature control, and improving production safety and equipment installation accuracy.

CN223865542UActive Publication Date: 2026-02-03JIANGSU FENGSHANG GREASE ENG TECH CO LTD
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Patent Information

Application Number
CN202520511707.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-03
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Pouring phosphoric acid directly from drums into phosphoric acid tanks can easily cause liquid splashing, leading to skin contact damage. It is also inconvenient to operate, and the inaccurate positioning of the phosphoric acid tank equipment affects production safety and efficiency.

Method used

A phosphoric acid tank is designed, comprising a receiving cavity, a filter assembly, a cover assembly, and a support assembly. The filter assembly uses a 30-mesh 316L stainless steel filter screen, the cover assembly consists of fixed and movable covers, and the support assembly is used for storing bottled phosphoric acid. Combined with a temperature control and liquid level alarm system, it ensures safe addition and filtration of phosphoric acid.

Benefits of technology

It effectively prevents phosphoric acid liquid splashing, reduces operational errors, improves operational safety and production efficiency, ensures precise phosphoric acid temperature control, reduces equipment installation errors, and enhances system safety and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of grain and oil processing refining degumming process equipment. The phosphoric acid tank comprises a containing cavity; the filtering assembly is obliquely arranged at the upper part of the accommodating cavity; the cover plate assembly is arranged at the top of the containing cavity, the cover plate assembly comprises a fixed cover plate and a movable cover plate arranged on the fixed cover plate, the movable cover plate is matched with the lower end of the filtering assembly and used for buffering the phosphoric acid liquid, and meanwhile the fixed cover plate is used for shielding the phosphoric acid liquid and preventing the phosphoric acid liquid from splashing out of the containing cavity. The phosphoric acid tank is used for solving the technical problems that the existing barreled phosphoric acid is directly poured into the tank, liquid is easy to splash, and the body is damaged when the liquid is in contact with the skin.
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Description

Technical Field

[0001] This utility model belongs to the technical field of equipment for grain and oil processing, refining and degumming processes, specifically relating to a phosphoric acid tank used in vegetable oil refining workshops for adding, filtering and storing liquid phosphoric acid. Background Technology

[0002] Oils obtained from oilseeds through the leaching process are commonly known as crude oil. They contain a large number of oil-soluble compounds, with a high content of phospholipids. Because phospholipids significantly affect subsequent refining processes such as deacidification, decolorization, and deodorization, dephospholipid removal is typically the first step in oil refining. In production, phospholipids generally exist in a colloidal state; this process is often referred to as degumming.

[0003] Phospholipids exist in oil primarily in two states: hydrated phospholipids and non-hydrated phospholipids. Hydrated phospholipids are typically removed by adding a certain amount of soft water, while non-hydrated phospholipids need to be converted into hydrated phospholipids for removal. Adding an electrolyte solution to the oil alters the hydration level of the non-hydrated phospholipids, causing them to coagulate, allowing for the separation of the gums and oil using a centrifuge. Food-grade phosphoric acid is used as the electrolyte solution added to the oil to ensure effective degumming and the quality of subsequent processing steps.

[0004] Food-grade phosphoric acid is sold in drums and needs to be added to oils in specific proportions during production, thus requiring a phosphoric acid tank for liquid storage. Phosphoric acid is a strong acid with high corrosiveness; contact with skin, mucous membranes, and other tissues can cause significant harm. Utility Model Content

[0005] The purpose of this invention is to provide a phosphate container to solve the technical problem that directly pouring phosphate from existing drums into the container can easily cause liquid splashing, which can cause harm to the body if it comes into contact with the skin.

[0006] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: a phosphoric acid tank, characterized in that it includes:

[0007] Receptacle;

[0008] The filter assembly is inclinedly disposed in the upper part of the receiving cavity;

[0009] A cover plate assembly is disposed at the top of the receiving cavity. The cover plate assembly includes a fixed cover plate and a movable cover plate disposed on the fixed cover plate. The movable cover plate cooperates with the lower end of the filter assembly to buffer phosphoric acid liquid, while the fixed cover plate is used to block phosphoric acid liquid and prevent phosphoric acid liquid from splashing out of the receiving cavity.

[0010] This invention allows for the safe addition of bottled phosphoric acid to an oil refining system, specifically:

[0011] The filter assembly can prevent impurities mixed in the phosphoric acid solution from entering the lower space, and can also block foreign matters caused by operation errors from falling; the phosphoric acid solution passes through the filter screen, buffers the liquid, and cannot splash out of the tank.

[0012] The utility model discloses a cover plate assembly is designed as two pieces, is fixed cover plate, movable cover plate respectively.

[0013] To solve the technical problem how the filter assembly is realized, the utility model adopts the following technical scheme, the filter assembly includes:

[0014] Supporting plate is arranged on the cylinder body;

[0015] Filter screen is arranged on the supporting plate;

[0016] Pressing plate is arranged on the filter screen;The pressing plate, filter screen and supporting plate are connected through fasteners.

[0017] The utility model utilizes the pressing plate to press the filter screen on the supporting plate, and the supporting plate is welded on the supporting plate, realizes the connection of the filter assembly and the containing cavity.

[0018] To solve the technical problem how the pressing plate is realized, the utility model adopts the following technical scheme, the pressing plate is the lattice structure, including ring pressing plate and the vertical setting of several horizontal pressing plates and several vertical pressing plates in the ring pressing plate, effectively flattens the filter screen.

[0019] To solve the technical problem how the filter screen is realized, the utility model adopts the following technical scheme, the filter screen is 30 mesh;The material of the filter screen is 316L stainless steel, and the filtering effect is good, prevents the corrosion of phosphoric acid filter screen.

[0020] To solve the technical problem how the cover plate is arranged on the containing cavity, the utility model adopts the following technical scheme, the fixed cover plate is horizontally arranged, and the fixed cover plate is connected with the containing cavity through flange;The fixed cover plate is provided with a backflow port;

[0021] The movable cover plate is arranged on the fixed cover plate through the hinge assembly;The movable cover plate is provided with a handle.

[0022] The utility model discloses a cover plate assembly is designed as two pieces, is fixed cover plate, movable cover plate respectively.

[0023] The utility model discloses a phosphoric acid reflux port is arranged on the fixed top cover side, prevents production suspension, and the solution in the system is refluxed to the equipment and is temporarily stored, improves the security of system.

[0024] To solve the technical problem of inconvenient operation in the process of pouring the phosphoric acid in the bucket into the storage tank, the utility model adopts the following technical scheme, the support assembly is arranged on the accommodating cavity of the movable cover plate side and is used for placing the phosphoric acid bucket.

[0025] To solve the technical problem of how to realize the accommodating cavity, the utility model adopts the following technical scheme, the accommodating cavity comprises:

[0026] The upper portion and the lower portion of the barrel are respectively provided with high liquid level alarm interfaces and low liquid level alarm interfaces, which are respectively used for installing high liquid level alarms and low liquid level alarms.

[0027] The lower head is arranged at the bottom of the barrel, and the bottom center of the lower head is provided with a liquid outlet assembly.

[0028] The utility model designs the accommodating cavity as a barrel and a lower head, sets solution bottom liquid level alarm interfaces and high liquid level alarm interfaces on the barrel, controls the liquid level in the barrel conveniently, prevents the adverse effect of too high or too low liquid level on system operation. The lower head is provided with a liquid outlet assembly, which flows to the liquid pump inlet through the flange pipeline and is transported to the downstream degumming tank by the pump.

[0029] To solve the technical problem of the temperature control system without phosphoric acid solution, because the temperature has a certain influence on the degumming effect of oil, the temperature of phosphoric acid and the temperature of oil need to be basically the same during the degumming process, the utility model adopts the following technical scheme, a temperature sensor interface is arranged on the lower head and is used for installing a temperature sensor. The temperature sensor on the lower head can transmit the temperature signal of the phosphoric acid solution in the tank to the central control room, and the motor frequency of the hot water pump is controlled by the signal, the input flow of hot water is changed, and the input heat of the solution in the tank is also changed, and the solution temperature changes accordingly.

[0030] To solve the technical problem of the need of liquid temperature in the production process, the utility model adopts the following technical scheme, a heating assembly is arranged in the barrel and is arranged in the barrel through a support, and the heating assembly is used for heating the liquid in the accommodating cavity. The utility model discloses a heating coil assembly is arranged at the lower portion of the barrel, the solution in the barrel is heated, and the need of liquid temperature in the production process is met.

[0031] To solve the technical problem of how to realize the heating assembly, the utility model discloses the following technical scheme, the heating assembly includes heating coil pipe, and the inlet and outlet of heating coil pipe are arranged on the barrel respectively.

[0032] To solve the technical problem of the phosphoric acid tank equipment not being in place, the utility model discloses the following technical scheme, the containing cavity is evenly distributed with the support leg assembly, the support leg of the support leg assembly is provided with the mounting plate, and is used for being welded with the embedded plate.

[0033] The utility model discloses the mounting plate below the support leg, and the mounting plate can be directly welded with the on-site embedded plate on the site, facilitates the dismounting of equipment, prevents the installation size error of embedded bolt and leads to the equipment not being in place. BRIEF DESCRIPTION OF DRAWINGS

[0034] Figure 1 It is the sectional view of the phosphoric acid tank of the utility model;

[0035] Figure 2 It is the plan view of the phosphoric acid tank of the utility model;

[0036] Figure 3 It is the side view of the filter assembly of the phosphoric acid tank of the utility model;

[0037] Figure 4 It is the plan view of the filter assembly of the phosphoric acid tank of the utility model;

[0038] In the drawing:

[0039] 10 phosphoric acid tank;

[0040] 100 containing cavity;110 barrel;111 high liquid level alarm interface;112 low liquid level alarm interface;120 lower end cover;121 liquid outlet assembly;122 temperature sensor interface;130 support assembly;

[0041] 200 filter assembly;210 support plate;220 filter screen;230 pressing plate;231 ring pressing plate;232 horizontal pressing plate;233 vertical pressing plate;240 fastener;

[0042] 300 cover plate assembly;301 fixed cover plate;302 movable cover plate;303 backflow port;304 handle;305 hinge assembly;

[0043] 400 support leg assembly;401 support leg;402 mounting plate;

[0044] 500 heating assembly;510 heating coil pipe, 520 inlet;530 outlet. DETAILED DESCRIPTION

[0045] The utility model will be further described below with reference to the drawings.

[0046] As shown in Figures 1-2 , the phosphoric acid tank 10 comprises a containing cavity 100, a filter assembly 200 and a cover plate assembly 300.

[0047] The containing cavity 100 comprises a cylinder body 110 and a lower head 120. The cylinder body 110 and the lower head 120 are arranged from top to bottom.

[0048] In an embodiment, the lower part of the cylinder body 110 is provided with a high liquid level alarm interface 111 for installing a high liquid level alarm. The lower part of the cylinder body 110 is respectively provided with a low liquid level alarm interface 112 for a low liquid level alarm. The utility model sets a solution bottom liquid level alarm interface and a high liquid level alarm interface on the cylinder body, which facilitates the control of the liquid level in the cylinder and prevents the adverse effects of excessively high and low liquid levels on system operation.

[0049] The lower head 120 is welded to the bottom of the cylinder body 110, and the bottom center of the lower head 120 is provided with a liquid outlet assembly 121.

[0050] In an embodiment, a temperature sensor interface 122 is arranged on the sidewall of the lower head for installing a temperature sensor. The temperature sensor interface on the lower head can transmit the temperature signal of the phosphoric acid solution in the tank to the central control room, and the motor frequency of the hot water pump is controlled by the signal, the input flow of hot water is changed, the input heat of the solution in the tank is changed, and the solution temperature is changed accordingly.

[0051] The filter assembly 200 is arranged obliquely on the upper part of the containing cavity 100.

[0052] In an embodiment, as shown in Figure 3 , Figure 4 , the filter assembly 200 comprises a support plate 210, a filter screen 220 and a pressing plate 230.

[0053] The size of the filter screen 220 is preferably 30 meshes; the material of the filter screen 220 is preferably 316L stainless steel. The filter screen 220 is arranged on the support plate 210.

[0054] In an embodiment, the pressing plate 230 is arranged on the filter screen 220 for pressing the filter screen 220. Specifically, the pressing plate 230 is of a grid structure and comprises a ring pressing plate 231, horizontal pressing plates 232 and vertical pressing plates 233. A plurality of horizontal pressing plates 232 and a plurality of vertical pressing plates 233 are arranged in the ring pressing plate 231, and the horizontal pressing plates 232 and the vertical pressing plates 233 are arranged perpendicularly.

[0055] The ring pressing plate 231 is uniformly connected with holes 250. The horizontal pressing plates 232 and the vertical pressing plates 233 are provided with holes 250 at the intersection. The pressing plate 230, the filter screen 220 and the support plate 210 are connected through fasteners 240.

[0056] The utility model discloses on the upper portion of the cylinder is provided with filter assembly, filter screen size adopts 30 mesh, material selects the 316L stainless steel of better corrosion resistance, can prevent the impurity of phosphoric acid solution mixing into the lower space, also can block the foreign matter falling of the operation mistake, and phosphoric acid solution passes through filter screen, and the buffering effect is played to liquid, and will not splash to the tank body.

[0057] The utility model discloses filter assembly, lean welding in the inside of cylinder, increase the ventilation of filter screen, solution falls into the lower cylinder space in time, the impurity on filter screen is gathered to the lowest point, and it is convenient to clean.

[0058] As Figure 1 、 Figure 2 The utility model discloses a cover plate assembly 300, sets up at the top of containing chamber 100, and cover plate assembly 300 includes fixed cover plate 301 and movable cover plate 302.

[0059] In one embodiment, the fixed cover plate 301 is semicircular. The fixed cover plate 301 is horizontally arranged, and the fixed cover plate 301 is flange-connected with the cylinder 110.

[0060] In one embodiment, the fixed cover plate 301 is provided with a backflow port 303. Preferably, the lower end of the backflow port 303 extends into the containing chamber 100. The utility model is provided with a phosphoric acid backflow port on the side of the fixed top cover, which prevents the solution in the system from flowing back into the device for temporary storage when production is suspended, thereby improving the safety of the system. The connecting pipe of the backflow port extends 50 mm into the top cover, preventing the solution from flowing along the inside of the top cover and penetrating through the gap of the cover plate to the outside of the device, thereby causing leakage of the phosphoric acid solution.

[0061] The movable cover plate 302 is semicircular. The movable cover plate 302 is installed on the fixed cover plate 301 through a hinge assembly 305. A handle 304 is provided on the movable cover plate 302 for easy opening of the movable cover plate 302.

[0062] The utility model discloses that the cover plate assembly is designed as two pieces, which are a fixed cover plate and a movable cover plate. The fixed cover plate is bolted to the containing chamber, and the movable cover plate can be opened around the hinge assembly. When pouring the phosphoric acid solution, the movable cover plate is lifted open through the handle, and the fixed cover plate is fixed to block the phosphoric acid solution.

[0063] The movable cover plate 302 cooperates with the lower end of the filter assembly 200 to buffer the phosphoric acid liquid, and the fixed cover plate 301 is used to block the phosphoric acid liquid to prevent it from splashing out of the containing chamber.

[0064] In one embodiment, as Figure 1 、 Figure 2As shown, the support assembly 130 is arranged on the accommodating cavity 100 of the movable cover plate side for placing the phosphoric acid barrel.

[0065] In one embodiment, as shown in Figure 1 As shown, the heating assembly 500 is arranged in the barrel 110 and is arranged on the inner wall of the barrel 110 through the support 540, and the heating assembly 500 is used for heating the liquid in the accommodating cavity. Specifically, the heating assembly 500 comprises a heating coil 510, and the inlet 520 and the outlet 530 of the heating coil are arranged on the barrel 100. The coil assembly is fixed on the support angle steel by using a U-shaped bolt, and the support angle steel is fixed to the inner wall of the tank.

[0066] According to the temperature requirement, the heating coil can pass steam or hot water, and the selection is made according to the production situation. Generally, hot water at about 90 DEG C is selected for heating. The hot water enters from the upper inlet flange, exchanges heat through the heating coil, and flows out from the lower outlet flange.

[0067] The barrel lower part is provided with a heating coil assembly, the solution in the barrel is heated, the need of the liquid temperature for the production process is met, meanwhile, a temperature sensor is arranged inside, an external temperature detection element is connected, the flow rate of the heating fluid is feedback controlled automatically, and the solution temperature is more accurately controlled.

[0068] In one embodiment, as shown in Figure 1 , Figure 2 As shown, the supporting leg assembly 400 is uniformly arranged on the accommodating cavity 100. The number of the supporting legs 401 of the supporting leg 400 can be 3 or 4. The mounting plate 402 is arranged on the supporting leg 401 and is used for being weldedly connected with the embedded plate. The mounting plate is arranged below the supporting leg, the mounting plate can be directly welded with the embedded plate on the site, the equipment is convenient to disassemble and assemble, and the installation size error of the embedded bolt does not cause the equipment to be not accurately positioned.

[0069] The use process of the phosphoric acid tank is as follows:

[0070] The bucket phosphoric acid is placed on the support assembly by lifting the movable top cover, the phosphoric acid solution is slowly poured, the impurities are filtered through the filter screen assembly in the tank body, and the solution flows to the lower space of the tank body. The liquid outlet assembly is arranged on the lower end cover and flows to the liquid pump inlet through the flange pipeline, is transported to the downstream degumming tank by the pump. The liquid level sensor is connected through the low liquid level alarm interface and the high liquid level alarm interface, and the liquid level in the tank is monitored and cannot be over-standard. The temperature sensor on the lower end cover can transmit the temperature signal of the phosphoric acid solution in the tank to the central control room, the motor frequency of the hot water pump is controlled by the signal, the input flow of the hot water is changed, the input heat of the solution in the tank is changed, and the solution temperature is changed.

[0071] The above-mentioned embodiments are only for illustrating the technical features and concepts of the present application, and the purpose is to enable the skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essential characteristics of the present application and the embodiments shall be covered within the protection scope of the present application.

Claims

1. A phosphoric acid tank, characterized in that, include: Receptacle; The filter assembly is inclinedly disposed in the upper part of the receiving cavity; A cover plate assembly is disposed at the top of the receiving cavity. The cover plate assembly includes a fixed cover plate and a movable cover plate disposed on the fixed cover plate. The movable cover plate cooperates with the lower end of the filter assembly to buffer phosphoric acid liquid, while the fixed cover plate is used to block phosphoric acid liquid and prevent phosphoric acid liquid from splashing out of the receiving cavity.

2. The phosphoric acid tank according to claim 1, characterized in that, The filtering component includes: Support plate; A filter screen is disposed on the support plate; A pressure plate is disposed on the filter screen; the pressure plate, filter screen, and support plate are connected by fasteners.

3. The phosphoric acid tank according to claim 2, characterized in that, The pressure plate is a grid structure, including a ring pressure plate and several transverse pressure plates and several longitudinal pressure plates vertically arranged inside the ring pressure plate. The filter screen has a mesh size of 30; the filter screen is made of 316L stainless steel.

4. The phosphoric acid tank according to claim 1, characterized in that, The fixed cover plate is horizontally arranged, and the fixed cover plate is flange-connected to the receiving cavity; a reflux port is provided on the fixed cover plate; the lower end of the reflux port extends into the receiving cavity; The movable cover plate is mounted on the fixed cover plate via a hinge assembly; a handle is provided on the movable cover plate.

5. The phosphoric acid tank according to claim 1, characterized in that, A support assembly is provided on the receiving cavity on the side of the movable cover plate for placing the phosphate barrel.

6. The phosphoric acid tank according to claim 1, characterized in that, The receiving cavity includes: The cylinder body is provided with a high liquid level alarm interface and a low liquid level alarm interface at its upper and lower parts, respectively, for installing a high liquid level alarm and a low liquid level alarm. A lower end cap is disposed at the bottom of the cylinder, and a liquid outlet assembly is disposed at the center of the bottom of the lower end cap.

7. The phosphoric acid tank according to claim 6, characterized in that, A temperature sensor interface is provided on the lower end cap for mounting a temperature sensor.

8. The phosphoric acid tank according to claim 6, characterized in that, A heating component is installed inside the cylinder via a support member. The heating component is used to heat the liquid inside the containment cavity.

9. The phosphoric acid tank according to claim 8, characterized in that, The heating assembly includes a heating coil, with the inlet and outlet of the heating coil respectively located on the cylinder.

10. The phosphoric acid tank according to claim 1, characterized in that, The cavity is equipped with leg assemblies, and the legs of the leg assemblies are provided with mounting plates for welding connection with the embedded plate.