Bottom cover feeding mechanism of badge machine

Abstract

The utility model relates to the technical field of badge machines, in particular to a bottom cover feeding mechanism of a badge machine. Comprising a base, a rotating disc is arranged on the base, a plurality of rotating drums are arranged on the rotating disc along the cambered surface, fixed supports are arranged on the outer sides of the rotating drums, a fixing frame is arranged on one side of the base, a sliding rail is transversely arranged at the upper end of the inner side of the fixing frame, one end of the sliding rail is arranged above a conveying belt, and the other end of the sliding rail is arranged above one rotating drum; a sliding block is arranged on the sliding rail and movably connected with the sliding rail, a movable mechanical arm driven by an air cylinder is arranged on one side of the sliding block, and a suction assembly is arranged at the lower end of the movable mechanical arm. Compared with the prior art, automatic feeding is achieved by rotating the positioning cylinder through the rotating disc, the possibility that the surface of the bottom cover is damaged or scratched is reduced, the defect rate of the bottom cover is reduced, and the product quality and stability are improved.

Description

Technical Field

[0001] This utility model relates to the field of badge machine technology, specifically to a bottom cover feeding mechanism for a badge machine. Background Technology

[0002] Badge machines were initially used primarily for producing badges, lapel pins, and other identifying items. Early badge production relied heavily on manual labor or semi-automatic equipment, with some manual processes having a certain error rate, resulting in low efficiency and inconsistent quality. With technological advancements, badge machines have gradually incorporated automation and mechanization, achieving full automation from raw material processing to finished product manufacturing. However, current badge machine equipment often uses vibratory feeders for loading the base cover. This method can easily cause defects and wear on the base cover during production, affecting product quality. Utility Model Content

[0003] To address the problems mentioned in the background art, a bottom cover feeding mechanism for a badge machine is provided, comprising a base, a rotating disk on the base, a plurality of rotating drums arranged along the arc surface of the rotating disk, a fixed bracket on the outer side of the rotating drums, a fixed frame on one side of the base, a slide rail arranged laterally on the upper inner side of the fixed frame, one end of the slide rail being located above a conveyor belt, the other end of the slide rail being located above a rotating drum, a stop block being located at the end of the slide rail, a pneumatic slider being provided on the slide rail, the pneumatic slider being movably connected to the slide rail, a cylinder-driven moving manipulator being provided on one side of the pneumatic slider, and a suction component at the lower end of the moving manipulator.

[0004] The inner side of the stop block is equipped with an anti-collision photoelectric sensor, and the corresponding side of the pneumatic slider is equipped with an anti-collision photoelectric sensor.

[0005] The mobile robotic arm moves along the track to a position directly above a rotating drum and a conveyor belt.

[0006] The diameter of the suction component is smaller than that of the rotating drum.

[0007] The other side of the conveyor belt is equipped with a turntable clamp, and the upper end of the turntable clamp is equipped with a cylinder-driven bottom cover robot.

[0008] Compared with the prior art, this utility model uses a rotary positioning cylinder to achieve automatic feeding, which reduces the possibility of damage or scratches on the bottom cover surface, reduces the defect rate of the bottom cover, and improves product quality and stability. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the bottom cover feeding mechanism.

[0010] Figure 2 This is a schematic diagram of the fixed frame and conveyor belt structure;

[0011] See Figures 1 to 21. Base, 2. Rotating disc, 3. Rotary cylinder, 4. Support, 5. Fixture, 6. Slide rail, 7. Pneumatic slider, 8. Stop, 9. Moving robot, 10. Suction assembly, 11. Conveyor belt, 12. Turntable clamp. Detailed Implementation

[0012] The present invention will be further described below with reference to the accompanying drawings.

[0013] like Figures 1 to 2 A bottom cover feeding mechanism for a badge machine includes a base 1, a rotating disk 2 on the base 1, eight rotating drums 3 arranged along the arc surface of the rotating disk 2, each drum capable of holding more than 150 bottom covers. The bottom cover material is in cylindrical form for easier feeding. A fixed bracket 4 is provided on the outer side of the rotating drum 3, and a fixed frame 5 is provided on one side of the base 1. A slide rail 6 is horizontally arranged on the upper inner side of the fixed frame 5. One end of the slide rail 6 is located above a conveyor belt 11, and the other end is located above a rotating drum 3. A stop block 8 is provided at the end of the slide rail 6. A pneumatic slider 7 is provided on the slide rail 6, and the pneumatic slider 7 is movably connected to the slide rail 6. A cylinder-driven moving manipulator 9 is provided on one side of the pneumatic slider 7, and a suction assembly 10 is located at the lower end of the moving manipulator 9. The suction assembly 10 is driven by a vacuum pump.

[0014] The inner side of the stop block 8 is equipped with an anti-collision photoelectric sensor, and the corresponding side of the pneumatic slider 7 is equipped with an anti-collision photoelectric sensor to prevent displacement from causing impacts that affect product quality.

[0015] The mobile robotic arm 9 moves along the track to directly above the rotating drum 3 and the conveyor belt 11.

[0016] The diameter of the suction component 10 is smaller than that of the rotating drum 3, which makes it easier for the mobile robotic arm to drive the suction component to penetrate deep into the rotating drum to suck up the bottom cover.

[0017] A turntable clamp 12 is provided on the other side of the conveyor belt 11. A bottom cover robot is provided at the upper end of the turntable clamp 12. The bottom cover robot picks up the bottom cover from the conveyor belt 11 and puts it into the turntable clamp 12.

[0018] In operation, the mobile robotic arm moves directly above the rotating drum 3, extends downwards to pick up the bottom cover from the drum 3, extends upwards, and moves it onto the conveyor belt 11. The bottom cover robotic arm then picks up the material from the conveyor belt 11 and places it onto the turntable clamp 12. This process is repeated to feed the material. The process of picking up material from the rotating drum 3 and placing it on the conveyor belt 11 provides a buffer for the feeding process. When all the bottom covers in a single rotating drum 3 have been removed, the rotating disc 2 drives the rotating drum 3 to rotate to the designated position, a rotation that takes 10-20 seconds. During this time, there is still material remaining on the conveyor belt 11 for the equipment to use. When all the bottom covers in all the rotating drums 3 have been removed, the bottom cover feeding mechanism is paused, and the rotating drums 3 are manually replenished.

Claims

1. A bottom cover feeding mechanism for a badge machine, comprising a base (1), characterized in that: The base (1) is provided with a rotating disk (2), and a number of rotating cylinders (3) are provided along the arc surface on the rotating disk (2). A fixed bracket (4) is provided on the outside of the rotating cylinder (3). A fixed frame (5) is provided on one side of the base (1). A slide rail (6) is provided horizontally on the upper end of the inner side of the fixed frame (5). One end of the slide rail (6) is located above the conveyor belt (11), and the other end of the slide rail (6) is located above a rotating cylinder (3). A stop block (8) is provided at the end of the slide rail (6). A pneumatic slider (7) is provided on the slide rail (6). The pneumatic slider (7) and the slide rail (6) are movably connected. A cylinder-driven mobile manipulator (9) is provided on one side of the pneumatic slider (7). The lower end of the mobile manipulator (9) is a suction component (10).

2. The bottom cover feeding mechanism of a badge machine according to claim 1, characterized in that: The inner side of the stop block (8) is provided with an anti-collision photoelectric sensor, and the corresponding side of the pneumatic slider (7) is provided with an anti-collision photoelectric sensor.

3. The bottom cover feeding mechanism of a badge machine according to claim 1, characterized in that: The mobile robot (9) moves along the track to directly above a rotating drum (3) and a conveyor belt (11).

4. The bottom cover feeding mechanism of a badge machine according to claim 1, characterized in that: The diameter of the suction component (10) is smaller than the diameter of the rotating drum (3).

5. The bottom cover feeding mechanism of a badge machine according to claim 1, characterized in that: The conveyor belt (11) has a turntable clamp (12) on the other side, and the turntable clamp (12) is equipped with a bottom cover robot arm at the upper end.

Images