Electrolytic polishing equipment for diaphragm valve
By introducing positioning adjustment components and receiving components into the diaphragm valve electropolishing equipment, the polishing position of the inner and outer sides of the diaphragm valve can be automatically adjusted, which solves the problem of low polishing efficiency in the existing technology and improves the polishing adaptability and efficiency.
Patent Information
- Application Number
- CN202520070153.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Existing diaphragm valve electropolishing equipment cannot perform electropolishing treatment on the inner and outer sides of the diaphragm valve separately without affecting polishing efficiency.
An electropolishing device for diaphragm valves was designed, comprising a positioning and adjusting component, a processing component, and a receiving component. Through the adjustment of a bidirectional screw driven by a motor and a cylinder, the device achieves precise positioning and position switching of the diaphragm valve. In conjunction with a liquid pump and a solenoid valve system, it realizes automatic adjustment of the inner and outer electropolishing processes.
It improves the adaptability and efficiency of diaphragm valve polishing, ensures the independence of the polishing effect on the inner and outer sides, and reduces the impact on the outer side during the polishing process.
Smart Images

Figure CN223866817U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to diaphragm valve production technical field, concretely to a diaphragm valve electrolytic polishing equipment. BACKGROUND
[0002] In the diaphragm valve production process, the device needs to be polished, referring to the diaphragm valve electrolytic polishing equipment of the publication number CN220788868U, including: crossbeam assembly, liquid inlet, liquid inlet and cathode assembly, crossbeam assembly is used to install the valve body liquid inlet, the liquid inlet is at least partially located in the valve body, reaches the technical effect of improving the production efficiency of diaphragm valve, saving production cost, improving the quality of diaphragm valve finished product, as described above patent, when using the existing diaphragm valve electrolytic polishing equipment, after electrolytic polishing is finished in the inner side of diaphragm valve, the diaphragm valve needs to be taken away and additional polishing treatment is carried out on its outer side, it is difficult to electrolytic polishing treatment is carried out respectively on the inner side and the outer side of diaphragm valve without affecting each other, thereby affecting the polishing efficiency of the device. SUMMARY
[0003] In view of the defects of the prior art, the utility model provides a diaphragm valve electrolytic polishing equipment, solves the problems of single electrolytic polishing position of the device, affects the polishing efficiency and the like.
[0004] To achieve the above object, the utility model is realized through the following technical scheme: a diaphragm valve electrolytic polishing equipment, including the casing, the casing is connected with the polishing assembly for diaphragm valve electrolytic polishing, the polishing assembly includes:
[0005] Positioning and adjusting parts are installed on the casing for diaphragm valve positioning and adjusting treatment, the positioning and adjusting parts include the motor installed on the front side upper end of the casing, the casing is rotatably connected with the double -way screw rod driven by the motor in the upper side, the front side and the back of the double -way screw rod are all screw -threaded with the movable frame that is slidably connected with the casing, the bottom of two groups of movable frames is symmetrically provided with the positioning seat with the middle part of the casing, the front side of the casing is installed with the liquid supply for electrolyte extraction, the bottom of the casing is installed with the liquid storage shell with built -in electrolyte on the front side and the back, the first electromagnetic valve is installed on the bottom of the casing, the backflow pipe is arranged on the lower end of the first electromagnetic valve and is connected with one group of liquid storage shell, the first cathode plate is installed in two groups of liquid storage shell;
[0006] Treatment parts are installed in the casing for electrolyte backflow and anode power supply treatment, the treatment parts include the first air cylinder installed in the upper side of the casing, the anode block is arranged on the bottom of the first air cylinder;
[0007] The receiving parts are installed on the middle end of the bottom of the casing for receiving the diaphragm valve;
[0008] The second cathode plate is installed on the lower side right end in the casing.
[0009] Preferably, the polishing assembly further includes a connecting pipe fixedly connected to the right side of each of the two sets of liquid storage shells, and a cabinet door is provided at the upper left end of the shell.
[0010] Preferably, the bidirectional screw is coaxially fixedly connected to the motor output end, the motor is a servo motor, both sets of movable frames and positioning seats are electrically connected to the external anode power supply end, both sets of positioning seats are provided with several positioning rods near the middle of the housing, and the middle of the positioning seat is provided with a connecting groove.
[0011] Preferably, the liquid supply component includes a liquid pump installed on the outside of the housing, the liquid pump's suction end is equipped with a suction pipe that is fixedly connected and communicates with a set of liquid storage shells, the liquid pump's discharge end is equipped with a three-way valve, the rear side of the three-way valve is equipped with a first conduit that is fixedly connected to a set of positioning seats, and the upper side of the three-way valve is equipped with a branch pipe that is fixedly connected and communicates with the housing.
[0012] Preferably, the processing component further includes a second conduit fixedly connected to another set of positioning seats, a second solenoid valve fixedly connected to the second conduit is provided on the rear side of the housing, and a connecting pipe fixedly connected and communicating with another set of liquid storage shells is provided on the rear side of the second solenoid valve.
[0013] Preferably, the receiving component includes a second cylinder installed at the middle of the bottom of the housing, and a receiving block for receiving the diaphragm valve is provided on the top of the second cylinder near the inner side of the housing. A telescopic tube fixedly connected to the lower side of the housing is fixedly connected to the lower side of the housing near the extended end of the second cylinder.
[0014] Beneficial effects
[0015] This invention provides an electrolytic polishing device for diaphragm valves. Compared with the prior art, it has the following advantages:
[0016] Beneficial effects:
[0017] (1) The diaphragm valve electrolytic polishing equipment, by setting positioning adjustment components and processing components in the device, allows the motor, bidirectional screw, two sets of movable frames, and positioning seats to position and connect the front and rear sides of the diaphragm valve, and allows the liquid pump, liquid extraction pipe, three-way valve, first conduit, branch pipe, liquid storage shell, first cathode plate, second conduit, second solenoid valve, connecting pipe, first cylinder, anode block, and second cathode plate to cooperate with each other, so that the user can adjust the polishing position of the inner or outer side of the diaphragm valve according to the needs, thereby improving the adaptability and polishing efficiency of the device to the diaphragm valve to be polished.
[0018] (2) The diaphragm valve electropolishing equipment has a receiving component in the device. The receiving block receives the diaphragm valve through the receiving groove. The height of the receiving block and the diaphragm valve is adjusted by the second cylinder, which facilitates the precise docking of the two sets of positioning seats on the front and rear sides of the diaphragm valve. When it is necessary to electropolish the outside of the diaphragm valve, the second cylinder drives the receiving block to separate from the diaphragm valve. At this time, the diaphragm valve is only positioned and clamped by the two sets of positioning seats, thereby increasing the contact area between the outer surface of the diaphragm valve and the electrolyte and reducing the impact of the diaphragm valve storage end on the polishing of the outer surface of the diaphragm valve. Attached Figure Description
[0019] Figure 1 This is a cross-sectional view of the present invention;
[0020] Figure 2 This is a partially enlarged view of the liquid supply component of this utility model;
[0021] Figure 3 This is an enlarged view of the receiving component of this utility model;
[0022] Figure 4 This is a left-side perspective view of the present invention;
[0023] Figure 5 This is a right-side perspective view of the present invention.
[0024] In the diagram: 1. Housing; 2. Positioning and adjusting component; 21. Motor; 22. Bidirectional screw; 23. Movable frame; 24. Positioning seat; 25. Liquid supply component; 251. Liquid pump; 252. Liquid extraction pipe; 253. Three-way valve; 254. First conduit; 255. Branch pipe; 26. Liquid storage tank; 27. First solenoid valve; 28. Return pipe; 29. First cathode plate; 3. Processing component; 31. Second conduit; 32. Second solenoid valve; 33. Connecting pipe; 34. First cylinder; 35. Anode block; 4. Receiving component; 41. Second cylinder; 42. Receiving block; 43. Telescopic pipe; 5. Second cathode plate; 6. Connecting pipe; 7. Cabinet door. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] See Figures 1-5 This utility model provides the following two technical solutions:
[0027] First technical solution: A diaphragm valve electrolytic polishing device, comprising a housing 1, wherein the housing 1 is connected to a polishing assembly for electrolytic polishing of the diaphragm valve, the polishing assembly comprising:
[0028] Positioning adjustment component 2 is installed on housing 1 for positioning and adjustment of diaphragm valve. Positioning adjustment component 2 includes motor 21 installed on the upper front side of housing 1. Bidirectional screw 22 driven by motor 21 is rotatably connected to the upper side of housing 1. Movable frame 23 that is slidably connected to the inside of housing 1 is threaded on the front and rear sides of bidirectional screw 22. Positioning seats 24 are symmetrically arranged at the bottom of the two sets of movable frames 23 relative to the middle of housing 1. A liquid supply component 25 for electrolyte extraction is installed on the front side of housing 1. Liquid storage shells 26 with built-in electrolyte are installed on the front and rear sides of the bottom of housing 1. A first solenoid valve 27 is installed at the bottom of housing 1. A return pipe 28 connected to a set of liquid storage shells 26 is provided at the lower end of the first solenoid valve 27. A first cathode plate 29 is installed in both sets of liquid storage shells 26.
[0029] Processing component 3, installed inside housing 1, is used for electrolyte reflux and anode power supply processing. Processing component 3 includes a first cylinder 34 installed on the upper side inside housing 1, with an anode block 35 at the bottom of the first cylinder 34; a receiving component 4, installed at the bottom middle of housing 1 for receiving the diaphragm valve; a second cathode plate 5, installed on the lower right side inside housing 1; the polishing assembly also includes connecting pipes fixedly connected to the right sides of two sets of liquid storage tanks 26 respectively; a cabinet door 7 is provided on the upper left side of housing 1; a bidirectional screw 22 is coaxially fixedly connected to the output end of motor 21, motor 21 is a servo motor; and two sets of movable frames 23. The positioning seats 24 are all electrically connected to the external anode power supply terminal. Both sets of positioning seats 24 are provided with several positioning rods near the middle of the housing 1. The middle of the positioning seat 24 is provided with a connecting groove. The liquid supply component 25 includes a liquid pump 251 installed on the outside of the housing 1. The liquid pump 251 has a liquid pumping pipe 252 installed at the liquid pumping end, which is fixedly connected and connected to a set of liquid storage shells 26. The liquid pump 251 has a three-way valve 253 installed at the liquid discharge end. A first conduit 254 fixedly connected to a set of positioning seats 24 is installed on the rear side of the three-way valve 253. A branch pipe 255 fixedly connected and connected to the housing 1 is installed on the upper side of the three-way valve 253.
[0030] The processing component 3 also includes a second conduit 31 fixedly connected to another set of positioning seats 24. A second solenoid valve 32 fixedly connected to the second conduit 31 is provided on the rear side of the housing 1. A connecting pipe 33 fixedly connected and communicating with another set of liquid storage shells 26 is provided on the rear side of the second solenoid valve 32. Both the first conduit 254 and the second conduit 31 are corrugated pipes. The front and rear sides of the diaphragm valve are positioned and connected by the motor 21, the bidirectional screw 22, the two sets of movable frames 23, and the positioning seats 24, so that the liquid pump 251, the liquid extraction pipe 252, the three-way valve 253, the first conduit 254, the branch pipe 255, the liquid storage shell 26, the first cathode plate 29, the second conduit 31, the second solenoid valve 32, the connecting pipe 33, the first cylinder 34, the anode block 35, and the second cathode plate 5 cooperate with each other and are adjusted according to the polishing position of the diaphragm valve to improve polishing efficiency.
[0031] The main difference between the second technical solution and the first technical solution is:
[0032] The receiving component 4 includes a second cylinder 41 installed at the bottom middle of the housing 1. The top of the second cylinder 41 is provided with a receiving block 42 for receiving the diaphragm valve near the inner side of the housing 1. The upper side of the receiving block 42 is provided with a receiving groove for storing the diaphragm valve. The lower side of the receiving block 42 is fixedly connected to the extension end of the second cylinder 41 and is fixedly connected to the lower side of the housing 1. The receiving block 42 receives the diaphragm valve through the receiving groove, which facilitates the docking of the two sets of positioning seats 24 with the front and rear sides of the diaphragm valve. When it is necessary to electrolytically polish the outer side of the diaphragm valve, the second cylinder 41 drives the receiving block 42 to separate from the diaphragm valve. At this time, the diaphragm valve is only positioned and clamped by the two sets of positioning seats 24, thereby increasing the contact area between the outer surface of the diaphragm valve and the electrolyte. The telescopic tube 43 plays a protective role for the extension end of the second cylinder 41.
[0033] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.
[0034] When in use, the user opens the cabinet door 7, places the diaphragm valve to be stored into the receiving groove in the receiving block 42, starts the motor 21, and the motor 21 drives the bidirectional screw 22 to rotate. The rotation of the bidirectional screw 22 drives the two sets of movable frames 23 and positioning seats 24 to move towards the front and rear sides of the diaphragm valve. After the two sets of positioning seats 24 are engaged with the connecting ends of the front and rear sides of the diaphragm valve, the motor 21 is turned off. When it is necessary to polish the inside of the diaphragm valve, the first cylinder 34 drives the first anode block 35 to move down, so that the bottom of the first anode block 35 fits against the upper end of the diaphragm valve.
[0035] Power is supplied to the first anode block 35 and the first cathode plate 29, and the liquid pump 251 is started. The liquid pump 251 draws electrolyte from the storage tank 26 through the liquid extraction pipe 252. Then, the electrode liquid is injected into the diaphragm valve through the three-way valve 253, the first conduit 254, and a set of positioning seats 24. Then, the electrolyte flows into another set of storage tanks 26 through another set of positioning seats 24 and the second conduit 31. The first cathode plate 29 in the two sets of storage tanks 26 cooperates with the electrode liquid and the anode block 35 to electrolytically polish the inside of the diaphragm valve. The diaphragm needs to be cleaned. When the valve is electrolytically polished, the anode block 35 and the receiving block 42 are separated from the diaphragm valve by the first cylinder 34 and the second cylinder 41, respectively. At this time, the two sets of positioning seats 24 lock the diaphragm valve, close the second solenoid valve 32 and switch the three-way valve 253. At this time, the electrolyte is injected into the lower side of the housing 1 through the branch pipe 255. After the electrolyte has submerged the upper end of the diaphragm valve, the three-way valve 253 is reset to supply anode power to the movable frame 23 and the positioning seat 24, and cathode power to the second cathode plate 5, thereby polishing the outer surface of the diaphragm valve.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A diaphragm valve electropolishing device, comprising a housing (1), characterized in that: The housing (1) is connected to a polishing assembly for electrolytic polishing of the diaphragm valve, the polishing assembly comprising: A positioning adjustment component (2) is installed on the housing (1) for positioning and adjusting the diaphragm valve. The positioning adjustment component (2) includes a motor (21) installed on the upper front side of the housing (1). A bidirectional screw (22) driven by the motor (21) is rotatably connected to the upper side of the housing (1). The front and rear sides of the bidirectional screw (22) are threaded with movable frames (23) that are slidably connected to the inside of the housing (1). The bottoms of the two sets of movable frames (23) are opposite to the housing (1). A positioning seat (24) is symmetrically arranged in the middle. A liquid supply device (25) for electrolyte extraction is installed on the front side of the housing (1). A liquid storage shell (26) with built-in electrolyte is installed on the front and rear sides of the bottom of the housing (1). A first solenoid valve (27) is installed at the bottom of the housing (1). A return pipe (28) connected to a set of liquid storage shells (26) is provided at the lower end of the first solenoid valve (27). A first cathode plate (29) is installed in both sets of liquid storage shells (26). The processing component (3) is installed inside the housing (1) for electrolyte reflux and anode power supply processing. The processing component (3) includes a first cylinder (34) installed on the upper side inside the housing (1). An anode block (35) is provided at the bottom of the first cylinder (34). The receiving part (4) is installed at the bottom middle of the housing (1) for receiving the diaphragm valve; The second cathode plate (5) is installed on the lower right side inside the housing (1).
2. The diaphragm valve electrolytic polishing equipment according to claim 1, characterized in that: The polishing assembly also includes a connecting pipe that is fixedly connected to the right side of the two sets of liquid storage shells (26), and a cabinet door (7) is provided on the upper left side of the shell (1).
3. The diaphragm valve electrolytic polishing equipment according to claim 1, characterized in that: The bidirectional screw (22) is coaxially fixedly connected to the output end of the motor (21). The motor (21) is a servo motor. Both sets of movable frames (23) and positioning seats (24) are electrically connected to the external anode power supply end. Both sets of positioning seats (24) are provided with several positioning rods near the middle of the housing (1). The middle of the positioning seat (24) is provided with a connecting groove.
4. The diaphragm valve electrolytic polishing equipment according to claim 1, characterized in that: The liquid supply component (25) includes a liquid pump (251) installed on the outside of the housing (1). The liquid pump (251) has a liquid suction pipe (252) fixedly connected and communicating with a set of liquid storage shells (26) at the liquid suction end. The liquid pump (251) has a three-way valve (253) installed at the liquid discharge end. The three-way valve (253) has a first conduit (254) fixedly connected to a set of positioning seats (24) at the rear side. The three-way valve (253) has a branch pipe (255) fixedly connected and communicating with the housing (1) at the upper side.
5. The diaphragm valve electropolishing equipment according to claim 1, characterized in that: The processing component (3) also includes a second conduit (31) fixedly connected to another set of positioning seats (24). A second solenoid valve (32) fixedly connected to the second conduit (31) is provided on the rear side of the housing (1). A connecting pipe (33) fixedly connected to and communicating with another set of liquid storage shells (26) is provided on the rear side of the second solenoid valve (32).
6. The diaphragm valve electropolishing equipment according to claim 1, characterized in that: The receiving component (4) includes a second cylinder (41) installed at the middle of the bottom of the housing (1). The top of the second cylinder (41) is provided with a receiving block (42) for receiving the diaphragm valve near the inside of the housing (1). The lower side of the receiving block (42) near the extended end of the second cylinder (41) is fixedly connected to a telescopic tube (43) that is fixedly connected to the lower side of the housing (1).
Citation Information
Patent Citations
Electrolytic polishing equipment for diaphragm valve
CN220788868U