Rapid cooling type paper holder heating setting machine

Abstract

The utility model discloses a rapid cooling type paper holder heating and setting machine which comprises a processing table, a first support is arranged on the machining table, and second supports are symmetrically arranged on the two sides of the first support. A first air cylinder is arranged on the first support, the output end of the first air cylinder is connected with a mounting plate, an upper mold is detachably connected to the mounting plate, and a heating block is arranged in the upper mold; a first groove is formed in the machining table, a moving plate is arranged in the first groove in a sliding mode, lower dies are symmetrically arranged on the top of the moving plate, and the lower dies are detachably arranged on the moving plate; ejector plates are symmetrically arranged on the moving plate, first clamping grooves are formed in the bottom of the lower mold, and the ejector plates are correspondingly clamped with the first clamping grooves and slide up and down relative to the bottom of the lower mold; and cooling assemblies are arranged on the two second brackets. According to the utility model, the next batch of paper is shaped while the paper tray is cooled, so that the continuous production is realized, and the working efficiency is obviously improved.

Description

Technical Field

[0001] This utility model belongs to the field of paper tray manufacturing technology, and in particular relates to a rapid cooling paper tray heating and shaping machine. Background Technology

[0002] Paper tray pressing is an advanced three-dimensional papermaking technology that primarily uses waste paper as raw material. Through a molding machine and specially designed molds, it shapes various three-dimensional paper products. This technology not only achieves efficient recycling of waste paper but also produces complex, high-strength, and environmentally friendly paper products, widely used in packaging, pallets, and cushioning materials. Chinese patent application CN202021327303.1 discloses a heated shaping machine for paper tray processing, including a shaping mold. A pressure sensor is installed inside the base plate of the shaping mold, a microcontroller is installed on the other side of the pressure sensor, and a PLC controller is installed on the other side of the microcontroller. A conveyor belt is installed at the bottom of the shaping mold, and a shaping block is installed at the top of the shaping mold. An electric heating ring is fixedly connected inside the shaping block. A telescopic rod is fixedly connected to the end of the shaping block away from the shaping mold. A cylinder is installed at the end of the telescopic rod away from the shaping block. A cylinder base is installed at the end of the cylinder near the telescopic rod, with a threaded hole running through it. A crossbeam is installed at the end of the cylinder base away from the cylinder, and keel frames are installed on both sides of the crossbeam. This invention improves heat utilization by placing the electric heating ring inside the shaping block, thus avoiding most of the heat loss during the transfer process. However, this technology lacks a cooling mechanism, requiring natural cooling after each heating and shaping of the paper tray before it can be removed. This results in low processing efficiency, long processing time, and the inability to continuously heat and shape the paper tray during each cooling process, affecting continuous production efficiency. Utility Model Content

[0003] Based on the above background, the purpose of this utility model is to provide a rapid cooling paper tray heating and shaping machine.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A rapid cooling paper tray heating and shaping machine includes a processing table;

[0006] The processing table is provided with a first support, and second supports are symmetrically provided on both sides of the first support.

[0007] The first support is equipped with a first cylinder, the output end of the first cylinder is connected to a mounting plate, an upper mold is detachably connected to the mounting plate, and a heating block is provided inside the upper mold;

[0008] The processing table is provided with a first groove, and a movable plate is slidably disposed in the first groove. A lower mold is symmetrically disposed on the top of the movable plate, and the lower mold is detachably disposed on the movable plate.

[0009] The movable plate is symmetrically provided with ejector plates, and the bottom of the lower mold is provided with a first slot. The ejector plates are engaged with the first slot and slide up and down relative to the bottom of the lower mold.

[0010] Both of the second brackets are equipped with cooling components.

[0011] The above technical solution involves placing the paper to be processed and shaped into a lower mold. After the upper mold is heated, it engages with the corresponding lower mold to shape the paper tray. Subsequently, the upper mold moves upward, leaving the paper tray in the lower mold. A moving plate moves the lower mold containing the paper tray to below one of the second supports, where a cooling component rapidly cools the paper tray. Simultaneously, the ejector plate moves upward, ejecting the paper tray from the lower mold for easy removal. During this process, another lower mold has moved below the upper mold, allowing for the shaping of the next batch of paper while the paper tray is cooling, thus achieving continuous production and significantly improving work efficiency.

[0012] Furthermore, the cooling component includes a wind box, which is fixedly mounted on a second bracket. The bottom of the wind box is provided with a first air outlet pipe, the lower end of which is tapered.

[0013] Through the above technical solution, the first air outlet duct cools the paper tray in the lower mold that has moved below it.

[0014] Furthermore, the movable plate is provided with ventilation holes, which are L-shaped, with one end of the ventilation hole located below the top plate and the other end penetrating through the side of the movable plate;

[0015] The first groove has connecting holes on its side. The connecting holes are located at both ends of the first groove. When the lower mold moves to the bottom of the corresponding second bracket, the ventilation hole located below the lower mold communicates with the corresponding connecting hole.

[0016] The side of the first air outlet pipe is connected to the second air outlet pipe, and the other end of the second air outlet pipe extends into the processing table and is connected to the connection hole.

[0017] With the above technical solution, when the ejector plate moves upward, the first air outlet duct blows cold air from above the paper tray, directly cooling the surface of the paper tray. Simultaneously, the second air outlet duct connects to the ventilation hole via a connecting hole, allowing cold air to flow out from the ventilation hole and enter the lower mold through the gap between the ejector plate and the bottom of the lower mold, cooling the paper tray from the bottom. This simultaneous cooling design from both above and below significantly accelerates the cooling efficiency of the paper tray, ensuring it reaches the required temperature for shaping in a short time, thereby improving production efficiency and product quality.

[0018] Furthermore, a second groove is provided on the side of the first groove, and a threaded rod is rotatably provided in the second groove. One end of the threaded rod extends out of the second groove and is connected to a motor. The motor is fixedly installed on the side of the processing table.

[0019] The side of the movable plate is provided with a sliding block, which is slidably disposed in the second groove and is threadedly connected to the threaded rod.

[0020] The above technical solution uses a motor to drive the threaded rod to rotate, thereby causing the moving plate to slide within the first groove.

[0021] Furthermore, a placement slot is provided on the movable plate, which is located below the top plate. A second cylinder is fixedly installed in the placement slot, and the output end of the second cylinder is connected to the bottom of the top plate.

[0022] Using the above technical solution, the second cylinder drives the ejector plate to move upward, pushing out the paper tray.

[0023] Furthermore, the lower mold has fixing blocks on both sides, and the fixing blocks are connected to the moving plate by bolts.

[0024] The above technical solution enables the detachable connection of the lower mold.

[0025] Furthermore, a first insert block is fixedly provided on the top of the upper mold, and four first insert blocks are symmetrically arranged on the top of the upper mold. A second slot is opened at the upper end of the first insert block, and the second slot passes through both sides of the first insert block.

[0026] The mounting plate has a first slot; the first slot penetrates the mounting plate; and the first slot is correspondingly inserted into a first plug block.

[0027] The top of the mounting plate is provided with a second insert block, which is U-shaped and whose two ends are inserted into the second slot respectively.

[0028] The mounting plate is provided with positioning frames, and the two positioning frames are inserted into the two ends of the second insert block respectively;

[0029] The positioning frame, the second insert block, and the mounting plate are connected by bolts.

[0030] With the above technical solution, the first insert is inserted into the first slot, and its upper end extends out of the first slot and is located above the mounting plate. The second insert is inserted into the second slot, and both ends of the second insert are inserted into the positioning frame. The positioning frame, the second insert, and the mounting plate are bolted together from the top to complete the installation of the upper mold.

[0031] Furthermore, the top of the mounting plate is symmetrically provided with a first movable groove, and the bottom of the second insert is provided with a first movable block, the first movable block being slidably connected to the first movable groove.

[0032] The above technical solution allows for sliding and limiting of the second insert block, thus better securing the upper mold.

[0033] Furthermore, the first bracket has a second movable groove on its opposite sides, and the mounting plate has a second movable block on both sides, with the second movable block slidably disposed in the second movable groove.

[0034] The above technical solution ensures the stability of the mounting plate's vertical movement, thus better guaranteeing the heating and shaping effect on the paper tray.

[0035] This utility model has the following beneficial effects:

[0036] 1. The paper to be processed and shaped is placed in the lower mold. After the upper mold is heated, it cooperates with the corresponding lower mold to complete the shaping of the paper tray. Then, the upper mold moves upward, leaving the paper tray in the lower mold. By moving the moving plate, the lower mold containing the paper tray is moved under one of the second supports, and the cooling component rapidly cools the paper tray. At the same time, the ejector plate moves upward, ejecting the paper tray from the lower mold for easy removal. During this process, the other lower mold has moved under the upper mold, allowing the next batch of paper to be shaped while the paper tray is cooling, thus achieving continuous production and significantly improving work efficiency.

[0037] 2. As the ejector plate moves upward, the first air outlet duct blows cold air from above the paper tray, directly cooling its surface. Simultaneously, the second air outlet duct connects to the ventilation holes via connecting holes, allowing cold air to flow out and enter the lower mold through the gap between the ejector plate and the bottom of the lower mold, cooling the paper tray from the bottom. This simultaneous top and bottom cooling design significantly accelerates the cooling efficiency of the paper tray, ensuring it reaches the required temperature for shaping within a short time, thereby improving production efficiency and product quality. Attached Figure Description

[0038] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0039] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0040] Figure 2This is a top view of the structure of this utility model;

[0041] Figure 3 For the present utility model Figure 2 Schematic diagram of the cross-sectional structure at point AA;

[0042] Figure 4 This is a schematic diagram showing the disassembled structure of the processing table and the moving plate of this utility model;

[0043] Figure 5 This is a schematic diagram showing the disassembled structure of the lower mold and the ejector plate of this utility model;

[0044] Figure 6 This is a schematic diagram showing the disassembled structure of the mounting plate and the upper mold of this utility model.

[0045] Wherein: 1. Processing table; 11. First support; 12. Second support; 13. First cylinder; 14. First groove; 15. Connecting hole; 16. Second groove; 17. Threaded rod; 18. Motor; 19. Second moving slot;

[0046] 2. Mounting plate; 21. First slot; 22. Second insert block; 23. Positioning frame; 24. First moving slot; 25. First moving block; 26. Second moving block;

[0047] 3. Upper mold; 31. First insert block; 32. Second slot;

[0048] 4. Lower mold; 41. First slot; 42. Fixing block;

[0049] 5. Moving plate; 51. Ejector plate; 52. Ventilation hole; 53. Sliding block; 54. Placement slot; 55. Second cylinder;

[0050] 6. Bellows; 61. First air outlet duct; 62. Second air outlet duct. Detailed Implementation

[0051] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0052] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0053] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0054] like Figure 1-6 As shown, a rapid cooling paper tray heating and shaping machine includes a processing table 1; a first support 11 is provided on the processing table 1, and second supports 12 are symmetrically arranged on both sides of the first support 11; a first cylinder 13 is provided on the first support 11, and the output end of the first cylinder 13 is connected to a mounting plate 2. The first cylinder 13 drives the mounting plate 2 to move up and down, thereby driving the upper mold 3 and the lower mold 4 to press together. Second moving grooves 19 are opened on opposite sides of the first support 11, and second moving blocks 26 are provided on both sides of the mounting plate 2. The second moving blocks 26 are slidably arranged in the second moving grooves 19, which play a guiding and stabilizing role in the up and down movement of the mounting plate 2. An upper mold 3 is detachably connected to the mounting plate 2, and a heating block is provided in the upper mold 3; the processing table 1 has... The device has a first groove 14, within which a movable plate 5 slides. A lower mold 4 is symmetrically mounted on the top of the movable plate 5, and the two lower molds 4 are detachably mounted on the movable plate 5. An ejector plate 51 is symmetrically mounted on the movable plate 5, and a placement groove 54 is opened on the movable plate 5. The placement groove 54 is located below the ejector plate 51, and a second cylinder 55 is fixedly mounted within the placement groove 54. The output end of the second cylinder 55 is connected to the bottom of the ejector plate 51. A first slot 41 is opened at the bottom of the lower mold 4, and the ejector plate 51 is correspondingly engaged with the first slot 41, and moves up and down relative to the bottom of the lower mold 4 to facilitate ejecting the shaped paper tray and making it easier to remove the paper tray. Cooling components are provided on both second supports 12 to cool the heated and shaped paper tray.

[0055] The cooling assembly includes a blower box 6, which is fixedly mounted on the second support 12. The bottom of the blower box 6 has a first air outlet pipe 61, the lower end of which is conical, to cool the paper tray from above. The moving plate 5 has ventilation holes 52, which are L-shaped, with one end located below the top plate 51 and the other end penetrating the side of the moving plate 5. The side of the first groove 14 has connecting holes 15, which are located at both ends of the first groove 14. When the lower mold 4 moves to the lower part of the corresponding second support 12, the ventilation holes 52 located below the lower mold 4 are connected to the corresponding connecting holes 15. The side of the first air outlet pipe 61 is connected to a second air outlet pipe 62, the other end of which extends into the processing table 1 and is connected to the connecting hole 15. Through the connection between the second air outlet pipe 62, the connecting hole 15 and the ventilation hole 52, the paper tray is cooled from the bottom.

[0056] A second groove 16 is provided on the side of the first groove 14. A threaded rod 17 is rotatably provided in the second groove 16. One end of the threaded rod 17 extends out of the second groove 16 and is connected to a motor 18. The motor 18 is fixedly provided on the side of the processing table 1. A sliding block 53 is provided on the side of the moving plate 5. The sliding block 53 is slidably provided in the second groove 16 and is threadedly connected to the threaded rod 17. The motor 18 drives the threaded rod 17 to rotate, thereby driving the moving plate 5 to slide in the first groove 14.

[0057] The lower mold 4 has fixing blocks 42 on both sides, which are connected to the movable plate 5 by bolts to facilitate the replacement of the lower mold 4. The upper mold 3 has a first insert block 31 fixedly installed on the top, and four first insert blocks 31 are symmetrically arranged on the top of the upper mold 3. The upper end of the first insert block 31 has a second slot 32, which passes through both sides of the first insert block 31. The mounting plate 2 has a first slot 21, which passes through the mounting plate 2 and is inserted into the first insert block 31. The top of the mounting plate 2 has a second insert block 22, which is U-shaped. The second insert 22 is shaped such that its two ends are correspondingly inserted into the second slot 32; the mounting plate 2 is provided with positioning frames 23, and the two positioning frames 23 are correspondingly inserted into the two ends of the second insert 22; the positioning frames 23, the second insert 22 and the mounting plate 2 are connected by bolts; the top of the mounting plate 2 is symmetrically provided with first moving slots 24, and the bottom of the second insert 22 is provided with first moving blocks 25; the first moving blocks 25 are slidably connected to the first moving slots 24; the positioning frames 23, the second insert 22 and the mounting plate 2 are bolted and fixed from the top by bolts, which facilitates the replacement and installation of the upper mold 3.

[0058] The working principle of this utility model is as follows: The paper to be processed and shaped is placed in the lower mold 4. After the upper mold 3 is heated, it is driven to move downward by the first cylinder 13, so that the upper mold 3 and the lower mold 4 are pressed together to complete the shaping of the paper tray. After the upper mold 3 and the lower mold 4 are separated from the pressed state, the threaded rod 17 is driven to rotate by the motor 18, thereby driving the moving plate 5 to slide in the first groove 14. The lower mold 4 with the paper tray moves to the bottom of one of the cooling components. The second cylinder 55 pushes the ejector plate 51 to move upward, so that the bottom of the paper tray is separated from the lower mold 4. The first air outlet 61 blows cold air from above the paper tray to directly cool the surface of the paper tray. Meanwhile, the second air outlet 62 is connected to the ventilation hole 52 through the connecting hole 15. Cold air flows out from the ventilation hole 52 and enters the lower mold 4 through the gap between the ejector plate 51 and the bottom of the lower mold 4, cooling the paper tray from the bottom. This design of cooling from both the top and bottom significantly accelerates the cooling efficiency of the paper tray. While cooling, another lower mold 4 moves to the bottom of the upper mold 3, which can simultaneously perform shaping processing on the paper, realizing continuous production of paper tray shaping.

[0059] If it is necessary to replace the mold, the lower mold 4 is replaced by loosening the bolts between the fixing block 42 and the moving plate 5. The upper mold 3 is replaced by removing the second insert block 22 by contacting the bolts between the positioning frame 23, the second insert block 22 and the mounting plate 2.

[0060] Of course, the above description is not intended to limit the present utility model, and the present utility model is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present utility model should also fall within the protection scope of the present utility model.

Claims

1. A rapid cooling type paper tray heating and shaping machine, comprising a processing table (1), characterized in that: The processing table (1) is provided with a first support (11), and second supports (12) are symmetrically provided on both sides of the first support (11); The first support (11) is provided with a first cylinder (13), the output end of the first cylinder (13) is connected to a mounting plate (2), the mounting plate (2) is detachably connected to an upper mold (3), and the upper mold (3) is provided with a heating block; The processing table (1) has a first groove (14) and a movable plate (5) is slidably disposed in the first groove (14). The top of the movable plate (5) is symmetrically provided with a lower mold (4) and the lower mold (4) is detachably disposed on the movable plate (5). The movable plate (5) is symmetrically provided with ejector plates (51), and the bottom of the lower mold (4) is provided with a first slot (41). The ejector plates (51) are correspondingly engaged with the first slot (41) and slide up and down relative to the bottom of the lower mold (4). Cooling components are provided on both of the second brackets (12).

2. The rapid cooling paper tray heating and shaping machine according to claim 1, characterized in that: The cooling component includes a fan box (6), which is fixed on a second bracket (12). The bottom of the fan box (6) is provided with a first air outlet pipe (61), and the lower end of the first air outlet pipe (61) is tapered.

3. The rapid cooling paper tray heating and shaping machine according to claim 2, characterized in that: The movable plate (5) is provided with ventilation holes (52), which are L-shaped, with one end of the ventilation hole (52) located below the top plate (51) and the other end penetrating the side of the movable plate (5). The first groove (14) has a connecting hole (15) on its side. The connecting hole (15) is located at both ends of the first groove (14). When the lower mold (4) moves to the lower part of the corresponding second bracket (12), the ventilation hole (52) located below the lower mold (4) is connected to the corresponding connecting hole (15). The side of the first air outlet pipe (61) is connected to the second air outlet pipe (62), and the other end of the second air outlet pipe (62) extends into the processing table (1) and is connected to the connecting hole (15).

4. The rapid cooling paper tray heating and shaping machine according to claim 1, characterized in that: A second groove (16) is provided on the side of the first groove (14). A threaded rod (17) is rotatably provided in the second groove (16). One end of the threaded rod (17) extends out of the second groove (16) and is connected to a motor (18). The motor (18) is fixedly installed on the side of the processing table (1). The side of the movable plate (5) is provided with a sliding block (53), which is slidably disposed in the second groove (16) and is threadedly connected to the threaded rod (17).

5. The rapid cooling paper tray heating and shaping machine according to claim 1, characterized in that: The movable plate (5) is provided with a placement groove (54), which is located below the ejector plate (51). A second cylinder (55) is fixedly installed in the placement groove (54), and the output end of the second cylinder (55) is connected to the bottom of the ejector plate (51).

6. The rapid cooling paper tray heating and shaping machine according to claim 1, characterized in that: The lower mold (4) is provided with fixing blocks (42) on both sides, and the fixing blocks (42) are connected to the moving plate (5) by bolts.

7. The rapid cooling paper tray heating and shaping machine according to any one of claims 1-6, characterized in that: The upper mold (3) is fixedly provided with a first insert (31) on the top. Four first inserts (31) are symmetrically arranged on the top of the upper mold (3). A second slot (32) is opened at the upper end of the first insert (31). The second slot (32) passes through both sides of the first insert (31). The mounting plate (2) has a first slot (21); the first slot (21) penetrates the mounting plate (2); and the first slot (21) is correspondingly inserted into the first plug (31); The mounting plate (2) has a second insert (22) slidably provided on its top. The second insert (22) is U-shaped and its two ends are inserted into the second slot (32). The mounting plate (2) is provided with positioning frames (23), and the two positioning frames (23) are correspondingly inserted into the two ends of the second insert (22); The positioning frame (23), the second insert (22), and the mounting plate (2) are connected by bolts.

8. The rapid cooling paper tray heating and shaping machine according to claim 7, characterized in that: The mounting plate (2) has a first movable groove (24) symmetrically opened on the top, and the second insert (22) has a first movable block (25) at the bottom. The first movable block (25) is slidably connected to the first movable groove (24).

9. The rapid cooling paper tray heating and shaping machine according to claim 7, characterized in that: The first bracket (11) has a second moving groove (19) on its opposite sides, and the mounting plate (2) has a second moving block (26) on both sides. The second moving block (26) is slidably disposed in the second moving groove (19).

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