Pipeline explosion-proof pressurization testing device

By designing an explosion-proof frame and related components for a pipeline explosion-proof pressure testing device, the device simulates diverse environmental factors under high pressure, solving the problem of overly idealized test results in existing technologies, and achieving rapid and intuitive testing results as well as oil recycling.

CN223870456UActive Publication Date: 2026-02-03JIANGXI XINJIANG PIPE CO LTD
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Patent Information

Application Number
CN202520144022.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-02-03
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

Existing pipeline explosion-proof pressure testing equipment lacks simulation of special situations and environments, resulting in overly idealized test results.

Method used

A test device was designed, comprising an explosion-proof frame, an air inlet valve, an air outlet valve, an oil filling cap, a pressure relief assembly, a contact element, a limit rod, a spring, a baffle, and an oil suction element. It can simulate diverse environmental factors under high pressure, conduct temperature and impact tests, and provide observation field and oil recovery functions.

Benefits of technology

It enables testing of pipelines under high pressure for various environmental factors, provides intuitive observation results, and avoids oil waste through collection tanks and oil suction components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of pipeline production testing, in particular to a pipeline explosion-proof pressurization testing device, which comprises an explosion-proof frame, two air inlet valves arranged at the top of the explosion-proof frame in front-back symmetry, an air outlet valve arranged on the right side of the explosion-proof frame, an oil injection cover clamped on the front side of the explosion-proof frame, an oil injection port arranged in the middle of the oil injection cover, and a pressure relief component arranged at the rear part of the explosion-proof frame. The pressure relief assembly is composed of an installation piece and a pressure relief valve, and the rear side of the oil injection cover is connected with a sealing ring. According to the utility model, various environmental factors in a high-pressure state are simulated to test the temperature and impact of a pipeline under a high-pressure threshold value, so that the rapid test effect is achieved, and a good observation view is provided in the test process, so that an operator can observe a test result more visually, and the test efficiency is improved. And meanwhile, the collecting tank is arranged, used oil is recycled, and waste is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline production test field especially, relate to a pipeline explosion -proof pressure test device. BACKGROUND

[0002] Pipeline explosion -proof pressure test is the important step of ensuring that pipeline system under high pressure condition safe operation, especially when handling flammable, explosive or toxic medium, after testing can verify the strength and sealing of pipeline, prevent potential safety accidents, the existing pipeline explosion -proof test generally after checking device valve has no problem, directly start to carry out gradually pressurized test, when pressure reaches the maximum test value, maintain the pressure for a certain time to determine the pipeline performance, lack of simulation for other special circumstances and environment, which actually can lead to the final test result too idealized.

[0003] Therefore, aiming at the above problem, a pipeline explosion -proof pressure test device is developed. UTILITY MODEL CONTENT

[0004] In order to overcome the shortcomings that the existing device lacks simulation for other special circumstances and environment, which actually can lead to the final test result too idealized, the utility model provides a pipeline explosion -proof pressure test device.

[0005] The utility model discloses a pipeline explosion -proof pressure test device, including the explosion -proof frame, the explosion -proof frame top is provided with two front and rear symmetry's air inlet valve, the explosion -proof frame right side is provided with the air outlet valve, the explosion -proof frame front side is connected with the oil filler cap, the oil filler cap middle part is opened and is provided with the oil inlet, the explosion -proof frame rear part is provided with pressure relief assembly, and the pressure relief assembly is composed of mounting and pressure relief valve, and the oil filler cap rear side is connected with the sealing ring.

[0006] Further, still including the contact piece, the explosion -proof frame left and right two parts are slidably connected with the contact piece, the contact piece is all with the explosion -proof frame through -type connection, two limit rods are all connected on the contact piece, and the limit rod is slidably connected with the explosion -proof frame, the limit rod outside end is all with the limiting block, the spring is all connected between the contact piece and the explosion -proof frame, and the spring is all set on the corresponding contact piece.

[0007] Further, still including the baffle, the explosion -proof frame inside front and rear sides are connected with the baffle, the explosion -proof frame inside front and rear sides are provided with the collecting groove for collecting oil, the collecting groove is slidably provided with the oil suction piece, and the oil suction piece is slidably connected with the explosion -proof frame.

[0008] Further, the explosion -proof frame top is the transparent structure.

[0009] Furthermore, the inner side of each contact element has an arc-shaped structure, which allows it to fit snugly against the sidewall of the pipe.

[0010] Furthermore, the oil-absorbing component and the explosion-proof frame are connected by a detachable structure.

[0011] By adopting the above technical solution, the beneficial effects of this utility model are:

[0012] This invention simulates diverse environmental factors under high pressure to test the temperature and impact of pipelines under high pressure thresholds, thereby achieving rapid testing. It also provides a good field of view during the testing process, allowing operators to observe the test results more intuitively. In addition, a collection tank is provided to recover the oil used and avoid waste. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a schematic diagram of the first partial cross-sectional three-dimensional structure of this utility model.

[0015] Figure 3 This is a schematic diagram of the second partial cross-sectional three-dimensional structure of this utility model.

[0016] Figure 4 This is a cross-sectional three-dimensional structural diagram of the third part of this utility model.

[0017] In the attached diagram, the following are the reference numerals: 1-explosion-proof frame, 2-inlet valve, 3-outlet valve, 4-oil filler cap, 5-pressure relief assembly, 6-sealing ring, 7-contact element, 8-limiting rod, 9-spring, 10-baffle, 11-collection trough, 12-oil suction element. Detailed Implementation

[0018] The following description is only a preferred embodiment of the present invention and does not limit the scope of protection of the present invention.

[0019] A pipeline explosion-proof pressure testing device, such as Figures 1-4As shown, the device includes an explosion-proof frame 1 with a transparent top. Two symmetrical air inlet valves 2 are located on the top of the frame 1. An air outlet valve 3 is located on the right side of the frame 1. An oil filling cap 4 is snapped onto the front of the frame 1, with an oil filling port in the center. A pressure relief assembly 5 is located at the rear of the frame 1, consisting of a mounting component and a pressure relief valve. A sealing ring 6 is connected to the rear of the oil filling cap 4. Contact elements 7 are slidably connected to both sides of the frame 1, and these contact elements 7 are all through-connected to the frame 1. The inner sides of the contact elements 7 are arc-shaped, allowing them to contact the pipe sidewall. The contact element 7 is fitted with two limiting rods 8, which are slidably connected to the explosion-proof frame 1. Each limiting rod 8 has a limiting block on its outer end. Each contact element 7 is connected to the explosion-proof frame 1 with a spring 9, which is sleeved on the corresponding contact element 7. Each of the front and rear sides of the explosion-proof frame 1 is connected with a baffle 10. Each of the front and rear sides of the explosion-proof frame 1 is provided with a collection tank 11 for collecting oil. Each collection tank 11 is slidably provided with an oil suction element 12, which is slidably connected to the explosion-proof frame 1. The connection between the oil suction element 12 and the explosion-proof frame 1 is a detachable connection structure.

[0020] It should be noted that this device can be used for pipeline explosion-proof testing. First, remove the oil filler cap 4 and insert the pipeline into the explosion-proof frame 1. Then, replace the oil filler cap 4 and inject oil into the explosion-proof frame 1 through the oil filler cap 4 to increase the pressure. When the pipeline pressure threshold is reached, observe the pipeline condition. If the pipeline does not burst at this time, the ambient temperature can be changed by using the air inlet valve 2 to simulate the pipeline's withstand capacity under different ambient temperatures. At the same time, the contact element 7 can be pulled to compress the spring 9, and then the contact element 7 can be released to impact the pipeline. The test simulates the impact under high pressure to comprehensively test the explosion-proof capability of the pipeline. If the pipeline bursts, the oil inside will enter the explosion-proof frame 1 and be guided and limited by the baffle 10, allowing the oil to flow into the collection tank 11 and finally be absorbed and recovered by the oil suction component 12. Then, the oil suction component 12 can be extracted to process the absorbed and recovered oil to avoid waste. If the pipeline passes the test, the internal gas is discharged through the vent valve 3, and the pressure relief component 5 is activated to balance the internal pressure of the explosion-proof frame 1 with the external pressure. Finally, the oil filling cap 4 is removed and the pipeline is taken out.

[0021] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A pipeline explosion-proof pressure testing device, characterized in that: It includes an explosion-proof frame (1), with two symmetrical air inlet valves (2) on the top of the explosion-proof frame (1), an air outlet valve (3) on the right side of the explosion-proof frame (1), an oil filling cap (4) snapped onto the front side of the explosion-proof frame (1), an oil filling port in the middle of the oil filling cap (4), a pressure relief assembly (5) at the rear of the explosion-proof frame (1), the pressure relief assembly (5) consisting of an installation part and a pressure relief valve, and a sealing ring (6) connected to the rear side of the oil filling cap (4).

2. The pipeline explosion-proof pressure testing device as described in claim 1, characterized in that: It also includes contact elements (7), and the left and right sides of the explosion-proof frame (1) are slidably connected to the contact elements (7). The contact elements (7) are all connected to the explosion-proof frame (1) through. Two limiting rods (8) are connected to each contact element (7). The limiting rods (8) are all slidably connected to the explosion-proof frame (1). The outer end of each limiting rod (8) is equipped with a limiting block. A spring (9) is connected between each contact element (7) and the explosion-proof frame (1). The springs (9) are all sleeved on the corresponding contact elements (7).

3. The pipeline explosion-proof pressure testing device as described in claim 2, characterized in that: It also includes baffles (10), and the baffles (10) are connected to both the front and rear sides inside the explosion-proof frame (1). Collection troughs (11) for collecting oil are provided on both the front and rear sides inside the explosion-proof frame (1). Oil suction components (12) are slidably provided in the collection troughs (11), and the oil suction components (12) are slidably connected to the explosion-proof frame (1).

4. The pipeline explosion-proof pressure testing device as described in claim 1, characterized in that: The top of the explosion-proof frame (1) is a transparent structure.

5. The pipeline explosion-proof pressure testing device as described in claim 2, characterized in that: The inner side of the contact element (7) is an arc-shaped structure, which can fit against the side wall of the pipe.

6. The pipeline explosion-proof pressure testing device as described in claim 3, characterized in that: The oil-absorbing component (12) and the explosion-proof frame (1) are connected by a detachable structure.