Automobile battery cover structure
By designing the automotive battery cover structure and employing acid mist filter and exhaust system, acid mist filtration and directional emission are achieved, solving the problem of acid mist corroding in-vehicle components and ensuring safe battery use and convenient operation.
Patent Information
- Application Number
- CN202423304240.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-12-31
AI Technical Summary
During use, the acid mist from automotive lead-acid batteries can corrode components inside the vehicle, and current technology is insufficient to effectively prevent the dispersion and directional emission of acid mist.
A car battery cover structure was designed, including an acid mist filter, an exhaust plug, an exhaust plug, and an exhaust hose. Through components such as a centralized exhaust channel and limiting support ribs, acid mist filtration and directional emission are achieved. Combined with heat-sealing ribs and limiting support ribs, the stable fit between the battery cover and the housing is ensured.
It effectively blocks acid in exhaust gas, prevents acid mist from spreading and evaporating, ensures normal internal battery pressure, avoids corrosion of vehicle components, and enables safe use and convenient handling.
Smart Images

Figure CN223871570U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automotive lead-acid battery technology, specifically relating to an automotive battery cover structure. Background Technology
[0002] Lead-acid batteries are classified into industrial, automotive, and power types. Among them, automotive lead-acid batteries are divided into starved lead-acid batteries and flooded lead-acid batteries. Starved lead-acid batteries are suitable for vehicles with automatic start-stop systems and are more suitable for models that frequently use batteries. The batteries are generally placed in the engine compartment or trunk of the car. Most of the parts in the car are made of materials such as fur and steel. Because the electrolyte used inside the lead-acid batteries in cars is sulfuric acid, there will be a venting phenomenon during use in order to maintain the normal internal pressure of the battery. During the venting process, acid mist will be discharged, which poses a risk of corrosion to the components inside the car. Utility Model Content
[0003] To achieve the above objectives, the technical solution of this utility model is as follows: A car battery cover structure, the battery cover structure includes a battery cover body, an exhaust system, and a terminal embedding structure. The battery cover body is provided with a safety valve exhaust mounting hole. The exhaust system includes an acid mist filter, an exhaust plug, an exhaust plug head, and an exhaust hose. The acid mist filter is located on both sides of the battery cover and is a semi-permeable filter made of PP particles through heating and compression, which can filter acid mist in the gas. The filter is located behind the filter positions at both ends of the battery cover. The battery can block one exhaust port as needed, leaving one exhaust port open for exhaust. The battery cover has two exhaust ports. After one is blocked, the battery exhaust gas is discharged from the other exhaust port through the hose.
[0004] Based on the above technical features, this invention comprises a battery cover body, a handle, an exhaust system, an exhaust plug, and a terminal inlay structure. The safety valve exhaust mounting hole ensures the normal working air pressure inside the battery. The acid mist filter is made of semi-permeable PP material, which can effectively block acid in the exhaust gas. The exhaust plug and exhaust plug can adjust the exhaust direction of the battery, and the exhaust hose ensures the directional emission of exhaust gas. This utility model combines these main bodies and components to achieve the purpose of safe use.
[0005] As an improvement of this utility model, the battery cover structure is provided with a centralized exhaust channel, which is located on the side of the battery cover.
[0006] Based on the above technical features, the centralized exhaust channel set on the battery cover structure ensures that the exhaust gas can be discharged in a centralized manner and will not be dispersed and evaporated.
[0007] As an improvement of this utility model, the battery cover structure is further provided with a heat-sealing rib. The heat-sealing rib is located at the position where the battery cover and the battery shell meet, and is a limiting rib that prevents misalignment of the fixing rib during the meeting process.
[0008] Based on the above technical features, the battery cover structure is also equipped with heat-sealing ribs to ensure the effect of heat-fusion bonding with the battery shell.
[0009] As an improvement of this utility model, the battery cover structure is also provided with a limiting support rib. The limiting support rib limits the size of the fit between the cover and the battery case during the assembly process, preventing excessive heat fusion bonding.
[0010] Based on the above technical features, the battery cover structure is also equipped with limiting support ribs to ensure the straightness of the heat-sealing ribs and prevent deformation of the battery cover edges.
[0011] As an improvement of this utility model, the battery cover structure is further provided with a handle mounting buckle, a handle clearance position, and a handle limiting protrusion, wherein the handle mounting buckle, the handle clearance position, and the handle limiting protrusion are provided on the battery cover body.
[0012] Based on the above technical features, the battery cover structure is also equipped with a handle mounting buckle to ensure that the battery can be easily moved without changing the external dimensions of the battery.
[0013] As an improvement of this utility model, the terminal inlay structure includes a wound anti-acid-seepage ring, butyl rubber, and anti-torsion and anti-rotation gears. The wound anti-acid-seepage ring is on the terminal sleeve, and several rings are provided on the anti-acid-seepage ring to increase the path of acid seepage. The butyl rubber is a soft rubber that is wound on the anti-acid-seepage ring of the terminal sleeve to further prevent acid seepage. The anti-rotation gears are on the terminal sleeve to prevent the terminal from twisting and deforming when torque is applied.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model is an invention for the design of a car battery cover. Through the structural design, the battery exhaust is filtered, the handle installation design is implemented, and the exhaust hose is used to discharge the exhaust gas to the corresponding position to achieve safe use. Attached Figure Description
[0015] Figure 1 This is an exploded view of the front of the battery cover of this utility model;
[0016] Figure 2 This is an exploded view of the reverse side of the battery cover of this utility model;
[0017] Figure 3 This is an exploded view of the three-view diagram of this utility model.
[0018] List of identifiers in attached diagrams:
[0019] 110-Handle, 111-Handle clearance position, 112-Handle limiting protrusion, 113-Handle assembly buckle position, 114-Handle limiting groove, 115-Handle installation guide angle, 116-Handle mating limiting boss;
[0020] 120-Centralized exhaust channel, 121-Safety exhaust valve mounting hole, 122-Centralized exhaust port, 123-Acid mist filter, 124-Sealing plug, 125-Exhaust plug, 126-Exhaust hose;
[0021] 130 - Limiting support rib, 131 - Heat-sealing rib;
[0022] 140 - Terminal, 141 - Anti-acid ring, 142 - Butyl rubber secondary anti-acid ring, 143 - Locking ring, 144 - Torque anti-rotation tooth. Detailed Implementation
[0023] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
[0024] Example: Figures 1 to 3 As shown, the technical solution of this embodiment is as follows: A car battery cover structure, the battery cover structure includes a battery cover body, an exhaust system, and a terminal 140 embedded structure. The battery cover body is provided with a safety valve exhaust mounting hole. The exhaust system includes an acid mist filter 123, an exhaust plug, an exhaust plug 125, and an exhaust hose 126. The acid mist filter 123 is located on both sides of the battery cover and is a semi-permeable filter made of PP particles through heating and compression. It can filter acid mist in the gas. The filter is located behind the filter positions at both ends of the battery cover. The battery can block one exhaust port as needed and leave one exhaust port for exhaust. The battery cover has two exhaust ports. After one is blocked, the battery exhaust gas is discharged from the other exhaust port through the hose. This invention comprises a battery cover body, a handle 110, an exhaust system, an exhaust plug 125, and a terminal 140 embedded structure. The safety valve exhaust mounting hole ensures the normal working air pressure inside the battery. The acid mist filter 123 is made of semi-permeable PP material, which can effectively block acid in the exhaust gas. The exhaust plug and exhaust plug 125 can adjust the exhaust direction of the battery, and the exhaust hose 126 ensures the directional emission of exhaust gas. This invention combines these main bodies and components to achieve the purpose of safe use.
[0025] Handle: Concealed installation for easy one-handed battery handling; Centralized venting channel 120: A passage for venting the battery through the valve seat holes inside the battery cover, allowing internal battery gases to be discharged to the outside of the battery via the safety valve and venting channel; Safety valve mounting hole: The hole for installing the battery safety valve; Terminal 140: Used to connect the battery's internal components to the outside environment for current transmission; Centralized venting port 122: The outlet for the battery's exhaust gas discharge passage, assembled together with the centralized venting channel 120, acid mist filter 123, sealing plug 124, and plug; Sealing plug 124: Used to hold the acid mist filter 123 in place. 3. Fixed within the central vent 122, with a vent in the middle; Vent plug 125: Installed on the sealing plug 124 to seal the vent at one end of the battery cover, allowing exhaust gas to be discharged from the other end; Handle clearance position: After the handle is installed, it is hidden on the surface of the battery cover, making it easy to lift the handle with your fingers during use, facilitating the use of the handle; Handle limiting protrusion 112: After being installed and engaged with the handle, it ensures that the handle is tightly fitted on the surface of the battery cover, preventing it from easily shaking; Handle mounting buckle position 113: Used for installing the handle, and also the force-bearing position when lifting and pulling the battery.
[0026] Furthermore, the battery cover structure is provided with a centralized exhaust channel 120, which is located on the side of the battery cover. The centralized exhaust channel 120 on the battery cover structure ensures that the exhaust gas can be discharged in a concentrated manner, preventing it from scattering and evaporating.
[0027] Furthermore, the battery cover structure is also provided with a heat-sealing rib 131. The heat-sealing rib 131 is located at the position where the battery cover and the battery shell mate, and is a limiting rib that prevents misalignment during the mating process. The heat-sealing rib 131 on the battery cover structure also ensures the effect of heat-fusion bonding with the battery shell.
[0028] Heat-sealing rib 131: Restricts the matching of corresponding ribs during the heat-sealing process of the battery cover, preventing the corresponding ribs of the cover from shifting or misaligning; Limiting support rib 130: Ribs that restrict the deformation of the side of the battery cover; Handle limiting groove 114: Matches with the upwardly protruding handle limiting protrusion 112 to prevent the handle from shaking during assembly; Exhaust hose 126: Exhaust gas from the battery is discharged through the centralized exhaust port 122 and then centrally discharged to a designated location through the hose.
[0029] Furthermore, the battery cover structure is also provided with limiting support ribs. These ribs limit the dimensions of the battery cover fit during assembly, preventing excessive heat fusion bonding. The limiting support ribs on the battery cover structure also ensure the straightness of the heat-sealing ribs and prevent deformation of the battery cover edges.
[0030] Furthermore, the battery cover structure is also provided with a handle mounting buckle, a handle clearance position 111, and a handle limiting protrusion 112, wherein the handle mounting buckle position 113, the handle clearance position 111, and the handle limiting protrusion 112 are provided on the battery cover body. The handle mounting buckle provided on the battery cover structure ensures that the battery can be easily moved without changing the external dimensions of the battery.
[0031] Furthermore, the embedded structure of the terminal 140 includes a wound anti-acid-permeability ring 141, butyl rubber, and anti-torque and anti-rotation teeth 144. The wound anti-acid-permeability ring 141 is on the terminal 140 sleeve and has several rings to increase the path for acid seepage. The butyl rubber is a soft rubber that is wound on the anti-acid-permeability ring of the terminal 140 sleeve to further prevent acid seepage. The anti-rotation teeth are on the terminal 140 sleeve to prevent the terminal 140 from twisting and deforming when torque is applied.
[0032] Anti-acid ring: By increasing the loop length, the connection between the battery's internal and external parts is extended, thus prolonging the time for acid leakage; Butyl rubber secondary anti-acid ring 142141: By wrapping butyl rubber around the anti-acid ring, the time for acid leakage is further increased; achieving the effect of preventing acid leakage during the battery's service life; Vent hose 126: A device used for centralized venting, discharging internal gases to a designated location; Handle installation guide angle: The angle gradually increases to facilitate handle installation; Handle matching limiting boss 116: When matched with the handle, it ensures a tight fit on the battery cover surface, preventing easy shaking.
[0033] It should be noted that the above content merely illustrates the technical concept of this utility model and cannot be used to limit the scope of protection of this utility model. For those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and all such improvements and modifications fall within the scope of protection of the claims of this utility model.
Claims
1. A car battery cover structure, characterized in that, The battery cover structure includes a battery cover body, an exhaust system, and a terminal (140) inlay structure. The battery cover body is provided with a safety valve exhaust installation hole. The exhaust system includes an acid mist filter (123), an exhaust plug, an exhaust plug (125), a sealing plug (124), and an exhaust hose (126). The acid mist filter (123) and the exhaust plug are located on the centralized exhaust hole (122) of the battery cover body. The exhaust plug is located behind the acid mist filter (123). The exhaust plug (125) and the sealing plug (124) are located outside the centralized exhaust hole (122) and connected from the outside to the inside of the battery cover. The exhaust hose (126) is connected to the sealing plug (124).
2. The automotive battery cover structure according to claim 1, characterized in that, The battery cover structure is provided with a centralized exhaust channel (120), which is a passage for exhaust of the valve seat holes connected in series inside the battery cover.
3. The automotive battery cover structure according to claim 1, characterized in that, The battery cover structure is also provided with a heat-sealing rib (131). The heat-sealing rib (131) is located at the position where the battery cover and the battery shell meet. The heat-sealing rib (131) restricts the engagement of the corresponding rib during the heat-sealing process of the battery cover and the battery shell.
4. The automotive battery cover structure according to claim 1, characterized in that, The battery cover structure is also provided with a limiting support rib (130), which is located on the side of the battery cover body.
5. The automotive battery cover structure according to claim 1, characterized in that, The battery cover structure is also provided with a handle mounting buckle position (113), a handle clearance position (111), and a handle limiting protrusion (112), wherein the handle mounting buckle position (113), the handle clearance position (111), and the handle limiting protrusion (112) are provided on the battery cover body.
6. The automotive battery cover structure according to claim 1, characterized in that, The terminal (140) inlay structure on the battery cover structure includes an acid-proof ring (141) with a winding structure, butyl rubber, and anti-torsion and anti-rotation teeth (144). The acid-proof ring (141) with the winding structure is disposed on the terminal (140) sleeve, the butyl rubber is wound on the acid-proof ring of the terminal (140) sleeve, and the anti-torsion and anti-rotation teeth (144) are disposed on the terminal (140) sleeve.