Screw locking welding plate type bent IPT connector

Abstract

The utility model discloses a screw locking welding plate type bent IPT connector, which is mainly used for low-current automobile power elements, such as connectors of an air conditioner compressor, a PTC (Positive Temperature Coefficient), a charger, a DCDC (Direct Current Direct Current), a high-voltage box and the like. The connector adapts to European standard shielding cables and non-shielding cables of 2.5 mm < 2 >-4 mm < 2 >, and the terminals adopt a welding plate type design, so that the installation is more stable, and the conductive performance is more excellent; due to the 90-degree corner design, the installation space in a vehicle is saved, the line layout is more reasonable, and line interference and energy loss are reduced; in addition, the connector is made of a high-quality plastic material, has good insulation performance and corrosion resistance, and can effectively guarantee safe operation of a circuit. Meanwhile, the device is compact in structural design, small in size, light in weight and convenient to carry and install, the installation operation difficulty of personnel is reduced, and the working efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of screw-locking solder plate type bent IPT connector. Background Technology

[0002] With the development of new energy vehicles, more and more connectors are being used in them. As an important means of energy transmission, the stability of connectors is crucial. IPT connectors, as an important type of connector, have a different connection method than ordinary connectors. In actual use, connectors undergo repeated insertion and removal, which can cause the waterproof ring to loosen or even fall off, thus affecting the stability of the connector. Utility Model Content

[0003] The purpose of this invention is to design a screw-locking solder plate type bent IPT connector to solve the above problems.

[0004] This utility model achieves the above objectives through the following technical solutions:

[0005] This utility model provides a screw-locking solder plate type bent IPT connector, including a connector assembly, a locking screw assembly, a mounting interface, a solder plate socket, and a PCB board. The locking screw assembly locks the connector assembly onto the mounting interface, the solder plate socket is set on the PCB board, and the connector assembly fixes the mounting interface onto the PCB board.

[0006] As a preferred embodiment of the present invention, the connector assembly includes a housing assembly and a cable assembly, wherein the cable assembly is fixed in the housing assembly.

[0007] As a preferred embodiment of this utility model, the housing assembly includes a plug housing, a screw sleeve, a sealing ring, a shielding cover, a mounting plate, a power insert, and a locking screw assembly. The bottom of the plug housing is provided with a sealing ring, the screw sleeve is riveted into the plug housing, the spring clip on the mounting plate is snapped open and locked into the groove inside the plug housing, the power insert is interference-fitted into the mounting plate, and the shielding cover is enclosed and installed in the mounting plate and is limited and fixed by the spring clip on the mounting plate.

[0008] As a preferred embodiment of this utility model, the cable assembly includes a power socket, an outer shielding ring, an inner shielding ring, a sealing body baffle, a sealing body, a tail clip, and a cable. The tail clip, sealing body, sealing body baffle, and inner shielding ring are sequentially fitted onto the cable tail end. The outer shielding ring is fitted onto the cable head and the inner and outer shielding rings are crimped together. The power socket is fitted onto the cable head and crimped. The cable assembly is installed into the plug housing. The spring clips on both sides of the power socket open and engage with the grooves in the plug housing, thus fixing the cable assembly to the housing assembly. At the same time, the sealing body baffle, sealing body, and tail clip at the cable tail end are installed into the plug housing.

[0009] As a preferred embodiment of this invention, the interference fit structure for pressing the power insert into the mounting plate is shark tooth shaped.

[0010] The beneficial effects of this utility model are as follows:

[0011] 1. The unique solder plate design ensures the stability and reliability of the connector, enabling it to withstand greater mechanical stress and vibration, and making it suitable for various complex road environments.

[0012] 2. The 90° corner design makes the connector easier to install and use, saves space, and improves the overall layout efficiency of the vehicle.

[0013] 3. The choice of plastic material not only reduces the weight of the connector, but also improves its corrosion resistance and insulation performance, ensuring the normal operation of the vehicle in harsh environments.

[0014] 4. The contact parts of the connector are silver-plated, which improves conductivity and corrosion resistance, ensuring the stability and safety of current transmission.

[0015] 5. It is designed with an anti-misinsertion structure, which can effectively avoid connection errors and improve the accuracy and safety of operation.

[0016] 6. Connector is compatible with 2.5~4mm diameters. 2 Shielded and unshielded cables can meet the low current wire diameter requirements of most vehicles.

[0017] 7. The shielding adopts a multi-spring contact method, with multiple contact points and good shielding conductivity. At the same time, the springs are designed with raised contact points to further improve the shielding contact effect.

[0018] 8. This connector has excellent sealing performance, which can effectively prevent the intrusion of moisture and dust, meet the IP68 performance requirements, and further improve the reliability and service life of the connector.

[0019] 9. The connector has a compact structure design, with overall length, width and height less than 65mm, 55mm and 20mm respectively, which greatly saves the installation space in the vehicle body and can be adapted to more compact vehicle body designs. Attached Figure Description

[0020] Figure 1 This is a schematic cross-sectional view of the present invention. Figure 1 .

[0021] Figure 2 This is a schematic cross-sectional view of the present invention. Figure 2 .

[0022] Figure 3 This is a schematic cross-sectional view of the present invention. Figure 3 .

[0023] Figure 4 This is a schematic diagram of the exploded structure of this utility model.

[0024] In the diagram: 1-Plug housing, 2-Power socket, 3-Outer shielding ring, 4-Inner shielding ring, 5-Sealing body baffle, 6-Sealing body, 7-Tail clip, 8-Screw sleeve, 9-Sealing ring, 10-Shielding cover, 11-Mounting plate, 12-Power insert, 13-Cable, 14-Locking screw assembly, 15-Mounting interface, 16-Solder plate socket, 17-PCB board. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0028] In the description of this utility model, it should be understood that the terms "upper", "lower", "inner", "outer", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use, or the orientation or positional relationship that is commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0030] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0032] As attached Figure 1-4 As shown, this embodiment provides a screw-locked solder plate type bent IPT connector, including a connector assembly, a locking screw assembly 14, a mounting interface 15, a solder plate socket 16, and a PCB board 17. The locking screw assembly 14 locks the connector assembly onto the mounting interface 15, the solder plate socket 16 is disposed on the PCB board 17, and the connector assembly fixes the mounting interface 15 onto the PCB board 17.

[0033] As a preferred embodiment of the present invention, the connector assembly includes a housing assembly and a cable assembly, wherein the cable assembly is fixed in the housing assembly.

[0034] As a preferred embodiment of this utility model, the housing assembly includes a plug housing 1, a screw sleeve 8, a sealing ring 9, a shielding cover 10, a mounting plate 11, a power insert 12, and a locking screw assembly 14. The bottom of the plug housing 1 is provided with a sealing ring 9. The screw sleeve 8 is riveted into the plug housing 1. The spring clip on the mounting plate 11 is snapped open and locked in the groove inside the plug housing 1. The power insert 12 is interference-fitted in the mounting plate 11. The shielding cover 10 is enclosed and installed in the mounting plate 11 and is limited and fixed by the spring clip on the mounting plate 11.

[0035] As a preferred embodiment of this utility model, the cable assembly includes a power socket 2, a shielding outer ring 3, a shielding inner ring 4, a sealing body baffle 5, a sealing body 6, a tail clip 7, and a cable 13. The tail clip 7, the sealing body 6, the sealing body baffle 5, and the shielding inner ring 4 are sequentially fitted onto the tail end of the cable 13. The shielding outer ring 3 is fitted onto the head of the cable 13 and the shielding inner ring 4 and the shielding outer ring 3 are pressed together. The power socket 2 is fitted onto the head of the cable 13 and pressed together. The cable assembly is installed into the plug housing 1. The spring tabs on both sides of the power socket 2 open and engage with the grooves provided in the plug housing 1, thus fixing the cable assembly to the housing assembly. At the same time, the sealing body baffle 5, the sealing body 6, and the tail clip 7 at the tail end of the cable 13 are installed into the plug housing 1.

[0036] As a preferred embodiment of this utility model, the interference fit structure of the power insert 12 into the mounting plate 11 is shark tooth shaped.

[0037] The connector described in this embodiment is specifically illustrated below:

[0038] like Figure 1 As shown, the bottom of the plug housing 1 is provided with a sealing ring 9. The sealing ring 9 is designed with 2 to 4 lips (colors: red, blue, green, white, black) for waterproof sealing when the plug assembly is installed to the customer's enclosure mounting interface 15.

[0039] The sealing body baffle 5, the sealing body 6, and the tail clip 7 are sequentially installed at the tail of the plug housing 1. The sealing body baffle 5 is blocked by the support platform at the tail of the plug housing to prevent it from pushing forward. The tail clip 7 is fastened to the plug housing 1 to prevent it from coming out. The sealing body 6 is clamped and fixed in the middle for waterproof sealing at the tail of the plug assembly. After the tail cover 7 is fastened in place, the tail clip 7 supports the cable to prevent the cable from bending excessively and affecting the sealing effect.

[0040] The outer shielding ring 3 and the inner shielding ring 4 clamp and press the shielding layer of the shielded cable into it. The outer shielding ring 3 also contacts the annular spring at the tail of the shielding cover 10 to form cable-plug shielding conduction. After the spring at the bottom of the shielding cover is installed, it contacts the customer's enclosure mounting interface 15 to form plug-customer enclosure shielding conduction, realizing connector shielding chain conduction.

[0041] The cable core is pressed into the tail of the power socket 2, and the spring clip at the head of the power socket 2 is clamped on the power plug 12 to form a plug power conduction; the power plug 12 is inserted into the solder plate socket 16 to form a plug-client power conduction.

[0042] like Figure 3 As shown, the plug housing 1 and the customer enclosure mounting interface are fixed together using two locking screw assemblies 14. The locking screw assembly 14 can be the screw assembly that comes with the plug housing or the screw assembly that is installed later, making the mating more secure and reliable.

[0043] like Figure 1 As shown, the power insert 12 is limited by the side protrusion against the mounting plate 11, and the power insert 12 is further secured to the mounting plate 11 by the interference barbs to prevent the power insert from dislodging.

[0044] like Figure 2 As shown, the power socket 2 is inserted into the plug housing 1, and the mounting plate of the power socket 2 is fixed in the predetermined slot of the mounting plate 11 to complete the primary locking of the power terminal. The cable sealing baffle 5 abuts against the outer shielding ring 3, preventing the part of the cable front end that is pressed against the power socket 2, the outer shielding ring 3, and the inner shielding ring 4 from retraction, thus forming a secondary locking of the power socket. After the power socket 2 is assembled, its head spring contacts the power plug 12 to form power conduction, and its square head abuts against the side protrusion of the power plug 12, preventing the power plug from retracting, thus forming a secondary locking of the power plug. The secondary locking mechanism of the terminal makes the terminal fixation more stable and can be used in higher levels of vibration conditions and more complex operating environments.

[0045] Although the present invention has been described herein with reference to illustrative embodiments, the above embodiments are merely preferred embodiments of the present invention, and the implementation of the present invention is not limited to the above embodiments. It should be understood that those skilled in the art can design many other modifications and implementations, which will fall within the scope and spirit of the principles disclosed in this application.

Claims

1. A screw-locking solder plate type bent IPT connector, characterized in that: The connector assembly includes a connector assembly, a locking screw assembly (14), a mounting interface (15), a solder pad socket (16), and a PCB board (17). The locking screw assembly (14) locks the connector assembly onto the mounting interface (15), and the solder pad socket (16) is located on the PCB board (17). The connector assembly fixes the mounting interface (15) onto the PCB board (17).

2. The screw-locking solder plate type bent IPT connector according to claim 1, characterized in that: The connector assembly includes a housing assembly and a cable assembly, with the cable assembly fixed within the housing assembly.

3. A screw-locking solder plate type bent IPT connector according to claim 2, characterized in that: The housing assembly includes a plug housing (1), a screw sleeve (8), a sealing ring (9), a shield (10), a mounting plate (11), and a power plug (12). The bottom of the plug housing (1) is provided with a sealing ring (9). The screw sleeve (8) is riveted into the plug housing (1). The spring buckle on the mounting plate (11) pops open and locks into the groove inside the plug housing (1). The power plug (12) is interference-fitted into the mounting plate (11). The shield (10) covers and is installed in the mounting plate (11) and is limited and fixed by the spring buckle on the mounting plate (11).

4. A screw-locking solder plate type bent IPT connector according to claim 3, characterized in that: The cable assembly includes a power socket (2), a shielding outer ring (3), a shielding inner ring (4), a sealing body baffle (5), a sealing body (6), a tail clip (7), and a cable (13). The tail clip (7), the sealing body (6), the sealing body baffle (5), and the shielding inner ring (4) are sequentially inserted into the tail end of the cable (13). The shielding outer ring (3) is inserted into the head of the cable (13) and the shielding inner ring (4) and the shielding outer ring (3) are pressed together. The power socket (2) is inserted into the head of the cable (13) and pressed together. The cable assembly is installed into the plug housing (1). The springs on both sides of the power socket (2) open and engage with the grooves in the plug housing (1), thus fixing the cable assembly to the housing assembly. At the same time, the sealing body baffle (5), the sealing body (6), and the tail clip (7) at the tail end of the cable 13 are installed into the plug housing (1).

5. A screw-locking solder plate type bent IPT connector according to claim 4, characterized in that: The interference fit structure of the power insert (12) pressed into the mounting plate (11) is shark tooth shaped.

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