Base for producing SMD (Surface Mount Device) LED (Light Emitting Diode)

By combining a servo motor-driven bidirectional threaded rod and an electric telescopic rod, the problem of limiting and fixing different-sized surface-mount LED base plates and adjusting their height using traditional bases is solved, achieving stable positioning and efficient production.

CN223872662UActive Publication Date: 2026-02-03XINSHIYU DISPLAY TECHNOLOGY (JIANGSU) CO LTD
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Patent Information

Application Number
CN202520433510.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-02-03
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

Traditional bases used in SMD LED production are not convenient for limiting and fixing SMD LED base plates of different sizes, and are not convenient for height adjustment, which affects production efficiency.

Method used

The system employs a servo motor-driven bidirectional threaded rod and an electric telescopic rod, which work together to achieve limit fixation and height adjustment through the movement of the movable plate and the fixed plate. Combined with a damper and protective pad, it provides stability and protection.

Benefits of technology

It enables stable positioning and height adjustment of LED substrates of different sizes, improving production efficiency and enhancing operational convenience and application range.

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Abstract

The utility model relates to the technical field of LED production equipment, in particular to a substrate for SMD LED production, which comprises a base, and telescopic rods are mounted at four corners of the top of the base. The two movable plates can move oppositely or oppositely in the thread direction of the two-way threaded rod, the bottoms of the movable plates and the top of the base are in sliding connection, it is guaranteed that the movable plates are kept stable in the moving process, and therefore SMD LED bottom plates of different sizes can be conveniently limited and fixed, the position of a connecting block can be adjusted through stretching and retracting of an electric telescopic rod, and the stability of the SMD LED bottom plates is improved. When the electric telescopic rod stretches out and draws back, the connecting block drives the cylindrical block to slide in the inclined groove, so that the cylindrical block slides in the inclined groove and extrudes the fixing plates, the two fixing plates and the base are driven to ascend and descend, the telescopic rod stretches out and draws back at the same time for height adjustment, the LED patch production efficiency is improved, operation is convenient, and the application range is wider.
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Description

Technical Field

[0001] This application relates to the technical field of LED production equipment, and in particular to a base for surface mount LED production. Background Technology

[0002] Surface mount LEDs (SMD LEDs) are a simple type of lighting fixture. Their light-emitting principle involves passing an electric current through a compound semiconductor; the excess energy from the combination of electrons and holes is released as light, thus achieving the light-emitting effect. They are mainly used in lighting systems, decoration, electronic device indicators, backlighting, displays, and instruments. SMD LEDs emit light coldly, rather than through heating or discharging, resulting in a long lifespan. Due to their unique advantages, SMD LEDs have been widely applied and developed in various fields. With continuous technological advancements and cost reductions, the market prospects for SMD LEDs will be even broader. In the manufacturing and assembly process of SMD LEDs, the substrate plays a crucial role as a key component supporting and positioning the LED chip and its related components. With the continuous advancement of LED technology and the increasing miniaturization and integration of electronic products, the requirements for SMD LED substrates are also increasing.

[0003] Traditional bases used in SMD LED production are inconvenient for limiting and fixing SMD LED floor tiles of different sizes, and are not easy to adjust in height to improve the efficiency of SMD LED production, thus having certain drawbacks.

[0004] Therefore, in order to solve the above problems, this application provides a base for surface mount LED production. Utility Model Content

[0005] The purpose of this invention is to provide a base for surface mount LED production to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a base for surface mount LED production, comprising a base, telescopic rods installed at the four corners of the top of the base, the base being mounted on the top of the telescopic rods, a sliding groove formed on the top of the base, a servo motor mounted on one side wall of the inner side of the sliding groove, a bidirectional threaded rod mounted on the output shaft of the servo motor, movable plates symmetrically mounted at both ends of the outer ring surface of the bidirectional threaded rod, dampers symmetrically mounted at both ends of the outer side of the movable plates, a limit plate mounted at one end of the dampers, and fixed plates symmetrically mounted at the two longer edges of the bottom of the base, with inclined grooves formed on the outer surface of the fixed plates.

[0007] Preferably, the end of the bidirectional threaded rod away from the servo motor is rotatably connected to the other side wall of the slide groove, the outer ring surface of the bidirectional threaded rod is threadedly connected to the interior of the two movable plates, and the bottom of the movable plate is slidably connected to the top of the base.

[0008] Preferably, a fixing block is installed at a shorter edge of the top of the base, an electric telescopic rod is installed at one end of the fixing block, and a connecting block is installed on the movable end of the electric telescopic rod.

[0009] Preferably, cylindrical blocks are installed at both ends of the connecting block and inside the two inclined grooves, and the outer ring surface of the cylindrical blocks is slidably connected to the inside of the inclined grooves.

[0010] Preferably, support plates are symmetrically installed at both ends of the bottom of the connecting block, and the bottom of the support plates is slidably connected to the top of the base.

[0011] Preferably, a protective pad is installed on the outer side of the limiting plate away from the damper.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] This type of base for surface mount LED production features a servo motor-driven bidirectional threaded rod. When the rod rotates, two movable plates move relative to or towards each other along the thread direction. A sliding connection between the bottom of the movable plates and the top of the base ensures stability during movement, facilitating the positioning and fixing of surface mount LED base plates of different sizes. The position of the connecting block can be adjusted by extending and retracting the electric telescopic rod. When the electric telescopic rod extends or retracts, the connecting block drives a cylindrical block to slide within a sloping groove. This sliding and pressing action of the cylindrical block against the fixed plate causes the two fixed plates and the base to rise and fall, while the telescopic rod extends and retracts simultaneously for height adjustment. This enhances the efficiency of surface mount LED production, offers convenient operation, and has a wider range of applications. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This utility model Figure 1 Top view of the structure;

[0016] Figure 3 This utility model Figure 1 Schematic diagram of structural layering;

[0017] Figure 4 This utility model Figure 1 A partial internal diagram of the structure.

[0018] Explanation of reference numerals in the attached drawings: 1. Base; 2. Telescopic rod; 3. Base; 301. Slide groove; 4. Servo motor; 5. Bidirectional threaded rod; 6. Movable plate; 7. Damper; 8. Limiting plate; 9. Fixing plate; 901. Inclined groove; 10. Fixing block; 11. Electric telescopic rod; 12. Connecting block; 13. Cylindrical block; 14. Support plate; 15. Protective pad. Detailed Implementation

[0019] The following is in conjunction with the appendix Figure 1 - Figure 4 This application will be described in further detail.

[0020] A base for surface mount LED production, reference Figure 1 - Figure 4 The system includes a base 1, with telescopic rods 2 installed at the four corners of the top of the base 1. A base 3 is installed on the top of the telescopic rods 2. A sliding groove 301 is provided on the top of the base 3. A servo motor 4 is installed on one side wall of the inner side of the sliding groove 301. A bidirectional threaded rod 5 is installed on the output shaft of the servo motor 4. Movable plates 6 are symmetrically installed at both ends of the outer ring surface of the bidirectional threaded rod 5. A damper 7 is symmetrically installed at both ends of the outer side of the movable plate 6. A limit plate 8 is installed at one end of the damper 7. Fixed plates 9 are symmetrically installed at the two longer edges of the bottom of the base 3. An inclined groove 901 is provided on the outer side of the fixed plate 9.

[0021] Reference Figure 1 - Figure 2 The end of the bidirectional threaded rod 5 away from the servo motor 4 is rotatably connected to the other side wall of the slide groove 301. The outer ring surface of the bidirectional threaded rod 5 is threadedly connected to the inside of the two movable plates 6. The bottom of the movable plate 6 is slidably connected to the top of the base 3. When the servo motor 4 drives the bidirectional threaded rod 5 to rotate, the two movable plates 6 will move relative to each other or towards each other along the thread direction of the bidirectional threaded rod 5. The slidable connection between the bottom of the movable plate 6 and the top of the base 3 ensures that the movable plate 6 remains stable when moving, thereby facilitating the limiting and fixing of LED substrates of different sizes.

[0022] Reference Figure 3 - Figure 4 A fixing block 10 is installed on a shorter edge of the top of the base 1. An electric telescopic rod 11 is installed on one end of the fixing block 10. A connecting block 12 is installed on the movable end of the electric telescopic rod 11. The position of the connecting block 12 can be adjusted by extending and retracting the electric telescopic rod 11.

[0023] Reference Figure 3 - Figure 4Cylindrical blocks 13 are installed at both ends of the connecting block 12 and inside the two inclined grooves 901. The outer ring surface of the cylindrical block 13 is slidably connected to the inside of the inclined groove 901. When the electric telescopic rod 11 extends or retracts, the connecting block 12 drives the cylindrical block 13 to slide in the inclined groove 901. Thus, the cylindrical block 13 slides and presses the fixing plate 9 inside the inclined groove 901, thereby driving the two fixing plates 9 and the base 3 to rise and fall, and the telescopic rod 2 extends and retracts at the same time to adjust the height, thereby enhancing the efficiency of LED chip production.

[0024] Reference Figure 3 - Figure 4 Support plates 14 are symmetrically installed at both ends of the bottom of the connecting block 12. The bottom of the support plate 14 is slidably connected to the top of the base 1. By setting two sets of support plates 14 to slide between the base 1, the stability of the movement of the connecting block 12 is increased.

[0025] Reference Figure 1 - Figure 2 A protective pad 15 is installed on the outer side of the limiting plate 8 away from the damper 7. The protective pad 15 can provide cushioning and protection to ensure the safety of the surface mount LED during the production process.

[0026] The implementation principle of a base for surface mount LED production according to an embodiment of this application is as follows: During the surface mount LED production process, the base plate of the surface mount LED is first placed on top of the base 3 and located between two limiting plates 8. Then, when the bidirectional threaded rod 5 is rotated by the servo motor 4, the two movable plates 6 will move relative to or towards each other along the thread direction of the bidirectional threaded rod 5. The bottom of the movable plate 6 and the top of the base 3 are slidably connected to ensure that the movable plate 6 remains stable during movement, thereby facilitating the limiting and fixing of surface mount LED base plates of different sizes. The position of the connecting block 12 can be adjusted by the extension and retraction of the electric telescopic rod 11. When the electric telescopic rod 11 extends and retracts, the connecting block 12 drives the cylindrical block 13. The cylindrical block 13 slides within the inclined groove 901, thereby pressing the fixed plate 9 by sliding within the inclined groove 901. This causes the two fixed plates 9 and the base 3 to rise and fall, while the telescopic rod 2 extends and retracts simultaneously for height adjustment, thereby enhancing the efficiency of LED chip production. By setting two sets of support plates 14 to slide between the base 1 and the base, the stability of the connecting block 12 movement is increased. The damper 7 and the protective pad 15 can provide buffering and protection effects, ensuring the safety of the chip LED during the production process. The threads on both sides of the bidirectional threaded rod 5 have opposite opening directions, equal pitch, and a thread opening angle of 20 degrees. The thread self-locking condition needs to meet the following formula calculation: Self-locking condition = friction coefficient * tan (helix angle) ≥ 1.

[0027] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0028] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0029] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0030] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A base for surface mount LED production, comprising a base (1), characterized in that: Telescopic rods (2) are installed at the four corners of the top of the base (1). A base (3) is installed on the top of the telescopic rods (2). A groove (301) is opened on the top of the base (3). A servo motor (4) is installed on one side wall of the inner side of the groove (301). A bidirectional threaded rod (5) is installed on the output shaft of the servo motor (4). Movable plates (6) are symmetrically installed at both ends of the outer ring surface of the bidirectional threaded rod (5). A damper (7) is symmetrically installed at both ends of the outer side of the movable plate (6). A limit plate (8) is installed at one end of the damper (7). A fixed plate (9) is symmetrically installed at the two longer edges of the bottom of the base (3). A slanted groove (901) is opened on the outer side of the fixed plate (9).

2. The base for surface mount LED production according to claim 1, characterized in that: The end of the bidirectional threaded rod (5) away from the servo motor (4) is rotatably connected to the other side wall of the slide groove (301). The outer ring surface of the bidirectional threaded rod (5) is threadedly connected to the interior of the two movable plates (6). The bottom of the movable plate (6) is slidably connected to the top of the base (3).

3. A base for surface mount LED production according to claim 1, characterized in that: A fixing block (10) is installed at a shorter edge of the top of the base (1), and an electric telescopic rod (11) is installed at one end of the fixing block (10). A connecting block (12) is installed on the movable end of the electric telescopic rod (11).

4. A base for surface mount LED production according to claim 3, characterized in that: Cylindrical blocks (13) are installed at both ends of the connecting block (12) and inside the two inclined grooves (901), and the outer ring surface of the cylindrical block (13) is slidably connected to the inside of the inclined groove (901).

5. A base for surface mount LED production according to claim 3, characterized in that: Support plates (14) are symmetrically installed at both ends of the bottom of the connecting block (12), and the bottom of the support plate (14) is slidably connected to the top of the base (1).

6. A base for surface mount LED production according to claim 1, characterized in that: A protective pad (15) is installed on the outer side of the limiting plate (8) away from the damper (7).