Spraying structure for horizontal stirrer

By designing a spray structure with moving and adapting components on the horizontal mixer, the problem of dust and water mist falling outside the equipment is solved, and the spray position and number of nozzles are automatically adjusted to ensure the equipment is dry and dust is effectively reduced.

CN223874703UActive Publication Date: 2026-02-06NANYANG PUXIN FERTILIZER CO LTD
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Patent Information

Application Number
CN202520348433.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-02-06
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Dust generated during the operation of horizontal mixers can easily affect equipment performance and the environment. Existing spray structures cannot effectively prevent water mist from falling onto the outside of the equipment, resulting in a humid environment.

Method used

A spray structure including a moving component and an adapter component was designed. By adjusting the position of the spray pipe and the number of nozzles, the water mist is ensured to cover the mixer opening without falling outside the equipment. Automatic adjustment is achieved by using bevel gears and a motor drive.

Benefits of technology

It achieves automatic adjustment of the spray position according to the height of the mixer, preventing water mist from falling outside the equipment, keeping the equipment dry, and enhancing the adaptability and dust reduction effect of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223874703U_ABST
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Abstract

The spraying structure comprises a portal frame, a moving assembly is installed in the portal frame, the moving assembly comprises two first lead screws which are rotationally connected through bearings in the portal frame, the two first lead screws are both vertically arranged, the two first lead screws are sleeved with the same installation plate in a threaded mode, and the two first lead screws are arranged on the same installation plate in a threaded mode. Four vertically-arranged guide rollers are arranged in the portal frame, the four guide rollers are sleeved with the mounting plate in a sliding mode, a first bevel gear is coaxially fixed to one end of the top of each first lead screw, a horizontally-arranged driving rod is rotationally connected to the interior of the portal frame through a bearing, and two second bevel gears are arranged outside the driving rod. By arranging the moving assembly, the position of the mounting plate can be adjusted according to the height of the stirrer, so that the device can adapt to the spraying dust falling work of stirrers with different specifications, water mist is prevented from falling out of the stirrer, and the equipment environment can be kept dry all the time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a spraying device technical field, concretely is a spraying structure for horizontal stirrer. BACKGROUND

[0002] Horizontal stirrer mainly refers to the stirring container axis and the stirring ware rotation axis are all in horizontal position's stirring machine, in the working process, because the friction and the collision of material, easy to produce the dust. These dusts not only can influence the performance of the stirrer, still can cause the harm to the working environment and the health of the staff, therefore often increases the spraying structure to reduce the dust and increases the material humidity.

[0003] Through the retrieval, the utility model of patent announcement number CN220589378U discloses a spraying structure for vertical stirrer, including the top plate, both sides of the top plate bottom are all fixedly connected with the side plate, the bottom of side plate is fixedly connected with the bottom plate, the outside of bottom plate top is fixedly connected with the water tank, the inside of water tank top is fixedly connected with the delivery pump, the outside of delivery pump is communicated with the first elbow, and one end of first elbow is connected with the filter head in the cavity of water tank.

[0004] The above-mentioned device reduces dust by spraying disc, but the height of the stirrer is different, the position of the spraying disc is fixed, and the water mist is scattered downward. When working, some water mist will inevitably fall around the equipment, making the ground around the equipment wet and the working environment poor. Therefore, there is room for improvement. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a spraying structure for horizontal stirrer to solve the problems in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a spraying structure for horizontal stirrer, including a portal frame, a moving assembly is installed inside the portal frame, the moving assembly includes two lead screws one which are rotatably connected inside the portal frame through bearings, the two lead screws one are vertically arranged, the same mounting plate is threadedly sleeved on the two lead screws one, four vertically arranged guide rollers are arranged inside the portal frame, the mounting plate is slidably sleeved outside the four guide rollers, and one bevel gear one is coaxially fixed to one end of the top of each lead screw one.

[0007] As a further preferred embodiment of the present technical solution, a horizontally arranged drive rod is rotatably connected to the inside of the portal frame through a bearing, two bevel gears two are arranged outside the drive rod, and the two bevel gears two are respectively engaged with the two bevel gears one, a motor one is fixedly installed on the top of the outer wall of one side of the portal frame, and the output end of the motor one is coaxially fixed to one end of the drive rod.

[0008] The installation plate position can be adjusted according to the height of the mixer, so that the device can adapt to the spray dust-settling work of mixers of different specifications, ensure that the water mist does not fall outside the mixer, and help to improve the dryness of the environment. The motor one outside the gantry is started, and the drive rod connected with the output end of the motor one is driven to rotate. The bevel gear two outside the drive rod rotates synchronously. The bevel gear two drives the two bevel gears one to rotate. The two lead screws one rotate with the bevel gear one. The installation plate limited to only translation by the guide roller will be driven by the lead screw one to move in the vertical direction. The spray pipe at the bottom of the installation plate will also move synchronously until the spray pipe stops just close to the mixer, so that the water mist sprayed by the spray pipe can just cover the opening of the mixer.

[0009] As a further preferred embodiment of the present technical solution, a spray assembly is mounted outside the installation plate, the spray assembly comprises a spray pipe hinged at the bottom of the installation plate and arranged horizontally, and an adapter assembly is mounted at both ends of the spray pipe. A horizontally arranged electric telescopic rod is fixedly mounted on the outer wall of the top of the installation plate, and a vertically arranged driving ring is fixedly connected to the output end of the electric telescopic rod. The driving ring is sleeved outside the spray pipe.

[0010] As a further preferred embodiment of the present technical solution, the adapter assembly comprises a support plate fixedly connected to the circumferential outer wall of the spray pipe, two horizontally arranged limiting rods are fixedly connected inside the support plate, and the same push rod is slidably sleeved outside the limiting rods. The push rod is fixedly connected with a piston, and the piston is slidably inserted into the spray pipe.

[0011] As a further preferred embodiment of the present technical solution, a horizontally arranged lead screw two is rotatably connected to the inside of the support plate through a bearing. The push rod is threadedly sleeved outside the lead screw two. A motor two is fixedly mounted on one side of the outer wall of the support plate. The output end of the motor two is coaxially fixed with one end of the lead screw two.

[0012] If the mixing chamber is short, the motor two outside the support plate is started, and the lead screw two connected with the output end of the motor two is driven to rotate. The push rod limited to only translation by the limiting rod is driven by the lead screw two to move. Then the piston will also slide inside the spray pipe. At this time, the water cannot continue to flow beyond the piston, and the several nozzles on one side of the piston will not spray water. In this way, the number of water-spraying nozzles can be adjusted, which further enhances the adaptability of the device.

[0013] As a further preferred embodiment of the present technical solution, a plurality of rollers are arranged on the outer wall of the bottom of the gantry.

[0014] As a further preferred embodiment of the present technical solution, the thread angle of the thread lines outside the two lead screws one and two is smaller than the equivalent friction angle.

[0015] The utility model provides a kind of spraying structure for horizontal stirrer, with following beneficial effects:

[0016] (1) the utility model discloses a moving assembly is set, can be adjusted mounting plate position according to the height of stirrer, so that the device can adapt to the spraying dust-settling work of different specifications stirrer, ensure that water mist cannot fall to the outside of stirrer, ensure that equipment environment can always keep dry, the motor one of gantry outside is started, and the driving rod connected with its output end is driven to rotate, the external bevel gear two synchronously rotates, bevel gear two is driven to rotate by meshing two bevel gears one, subsequently two lead screws one follows bevel gear one and rotates, the mounting plate that is limited to only translation by guide roller will be driven along vertical direction by lead screw one, and then the spraying pipe at its bottom will also move synchronously, until spraying pipe is just close to stirrer after stopping, so that the water mist that spraying pipe sprays can just cover stirrer opening.

[0017] (2) the utility model discloses by setting adaptation component, if stirring chamber is shorter, the motor two of support plate outside is started, and the lead screw two connected with its output end is driven to rotate, the advancing rod that is limited to only translation by limiting rod is driven to move by lead screw two, then piston also slides in spraying pipe, at this time, water will not continue to flow beyond piston, and several nozzles on the side of piston will not spray water, so as to realize the number of adjustable water-spraying nozzle, and the adaptability of the device is further enhanced. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the whole structure schematic diagram of the utility model;

[0019] Figure 2 It is the local enlarged structure schematic diagram of the utility model;

[0020] Figure 3 It is the Figure 1 enlarged structure schematic diagram of the utility model in A place;

[0021] Figure 4 It is the Figure 2 enlarged structure schematic diagram of the utility model in B place;

[0022] In the drawing: 1, gantry;2, gyro wheel;3, moving assembly;4, spraying assembly;5, adaptation component;301, guide roller;302, mounting plate;303, lead screw one;304, bevel gear one;305, driving rod;306, motor one;401, spraying pipe;402, electric telescopic rod;403, driving ring;501, support plate;502, lead screw two;503, limiting rod;504, advancing rod;505, piston;506, motor two. DETAILED DESCRIPTION

[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0024] This utility model provides a technical solution: such as Figure 1 and Figure 3 As shown in this embodiment, a spray structure for a horizontal mixer includes a gantry frame 1. A movable component 3 is installed inside the gantry frame 1. The movable component 3 includes two lead screws 303 rotatably connected inside the gantry frame 1 via bearings. Both lead screws 303 are vertically arranged. The two lead screws 303 are threaded onto the same mounting plate 302. Four vertically arranged guide rollers 301 are arranged inside the gantry frame 1. The mounting plate 302 is slidably sleeved on the outside of the four guide rollers 301. A bevel gear 304 is coaxially fixed at one end of the top of each of the two lead screws 303.

[0025] Inside the gantry frame 1, a horizontally arranged drive rod 305 is rotatably connected via bearings. Two bevel gears 2 are arranged outside the drive rod 305, and the two bevel gears 2 mesh with two bevel gears 1 304 respectively. A motor 1 306 is fixedly installed on the top of the outer wall of one side of the gantry frame 1. The output end of the motor 1 306 is coaxially fixed with one end of the drive rod 305.

[0026] When the motor 306 on the outside of the gantry frame 1 is started, the drive rod 305 connected to its output end is driven to rotate. The bevel gear 2 on its outside will rotate synchronously. The bevel gear 2 drives the two bevel gears 304 to rotate through meshing. Then the two lead screws 303 follow the rotation of the bevel gears 304. The mounting plate 302, which can only move horizontally due to the guide roller 301, will be driven by the lead screws 303 to move vertically. Consequently, the spray pipe 401 at its bottom will also move synchronously until the spray pipe 401 is just close to the mixer and then stops. This ensures that the water mist sprayed from the spray pipe 401 can just cover the opening of the mixer, ensuring that the dust can be just right to be suppressed, while the water mist will not fall outside the mixer.

[0027] like Figure 2 As shown, a spray assembly 4 is installed on the outside of the mounting plate 302. The spray assembly 4 includes a spray pipe 401 hinged to the bottom of the mounting plate 302 and the spray pipe 401 is horizontally arranged. An adapter component 5 is installed at both ends of the spray pipe 401. A horizontally arranged electric telescopic rod 402 is fixedly installed on the top outer wall of the mounting plate 302. A vertically arranged drive ring 403 is fixedly connected to the output end of the electric telescopic rod 402 and is sleeved on the outside of the spray pipe 401.

[0028] The electric telescopic rod 402 at the top of the installation plate 302 is started, the electric telescopic rod 402 drives the driving ring 403 to reciprocate forward and backward, the driving ring 403 can drive the spray pipe 401 to overturn at the bottom of the installation plate 302, when the spray pipe 401 overturns, the height is also increased, because the groove of the driving ring 403 is long strip-shaped, so that the upward movement of the spray pipe 401 is not hindered, so that the effect of increasing the spraying range is realized.

[0029] As shown in Figure 2 and Figure 4 , the adapter assembly 5 includes a support plate 501 fixedly connected to the circumferential outer wall of the spray pipe 401, two horizontally arranged limit rods 503 are fixedly connected inside the support plate 501, the same push rod 504 is slidably sleeved outside the limit rod 503, the push rod 504 is fixedly connected with a piston 505, and the piston 505 is slidably inserted into the inside of the spray pipe 401.

[0030] The support plate 501 is rotatably connected with a horizontally arranged screw rod two 502 through a bearing, the push rod 504 is threadedly sleeved outside the screw rod two 502, a motor two 506 is fixedly installed on the outer wall of one side of the support plate 501, and the output end of the motor two 506 is coaxially fixed with one end of the screw rod two 502.

[0031] If the stirring chamber is short, the motor two 506 outside the support plate 501 is started, the screw rod two 502 connected with the output end of the motor two 506 is driven to rotate, the push rod 504 limited to be able to only translate by the limit rod 503 is driven to move by the screw rod two 502, and then the piston 505 also slides in the inside of the spray pipe 401. At this time, water cannot continue to flow beyond the piston 505, and several nozzles on one side of the piston 505 cannot spray water, so that the number of water-spraying nozzles is adjusted, and the adaptability of the device is further enhanced.

[0032] As shown in Figure 1 , a plurality of rollers 2 are arranged on the outer wall of the bottom of the gantry 1, so that the movement of the device is facilitated.

[0033] As shown in Figure 3 and Figure 4 , the thread angles of the threads outside the two screw rods one 303 and the screw rod two 502 are smaller than the equivalent friction angles, so that both have self-locking property, and the positions of the installation plate 302 and the push rod 504 connected with the two are ensured not to be changed at will.

[0034] The utility model provides a kind of spraying structure for horizontal stirrer, specific working principle is as follows:

[0035] When the device works, the gantry 1 is pushed to be sleeved outside the horizontal mixer, then the position of the mounting plate 302 is adjusted according to the height of the mixer, the motor one 306 outside the gantry 1 is started, the driving rod 305 connected with the output end of the motor one 306 is driven to rotate, the bevel gear two outside the driving rod 305 rotates synchronously, the bevel gear two drives the two bevel gears one 304 to rotate through meshing, then the two lead screws one 303 rotate with the bevel gears one 304, the mounting plate 302 which can only translate is limited by the guide rollers 301 and will be driven by the lead screws one 303 to move in the vertical direction, then the spray pipe 401 at the bottom of the mounting plate 302 will also move synchronously, until the spray pipe 401 stops just close to the mixer, so that the water mist sprayed by the spray pipe 401 can just cover the opening of the mixer, to ensure that the dust can be just inhibited, and the water mist will not fall outside the mixer, then the electric telescopic rod 402 at the top of the mounting plate 302 is started, the electric telescopic rod 402 drives the driving ring 403 to reciprocate forward and backward, the driving ring 403 can drive the spray pipe 401 to overturn at the bottom of the mounting plate 302, when the spray pipe 401 overturns, the height will also be increased, because the groove of the driving ring 403 is strip-shaped, so that the upward movement of the spray pipe 401 is not hindered, so that the effect of increasing the spraying range is realized, if the mixing chamber is short, the motor two 506 outside the supporting plate 501 is started, the lead screw two 502 connected with the output end of the motor two 506 is driven to rotate, the advancing rod 504 which can only translate is limited by the limiting rod 503 and is driven by the lead screw two 502 to move, then the piston 505 also slides in the spray pipe 401, at this time, the water cannot continue to flow beyond the piston 505, and the several nozzles on one side of the piston 505 will not spray water, so that the number of water spraying nozzles is adjusted, and the adaptability of the device is further enhanced.

[0036] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A spraying structure for a horizontal mixer comprising a portal (1), characterized in that: The gantry (1) is internally provided with a moving assembly (3), the moving assembly (3) comprises two first lead screws (303) which are rotatably connected to the inside of the gantry (1) through bearings, the two first lead screws (303) are vertically arranged, the two first lead screws (303) are threadedly sleeved with the same mounting plate (302), the inside of the gantry (1) is provided with four vertically arranged guide rollers (301), the mounting plate (302) is slidably sleeved outside the four guide rollers (301), and one bevel gear (304) is coaxially fixed to one end of the top of each of the two first lead screws (303).

2. The spraying structure for a horizontal mixer according to claim 1, characterized in that: The gantry (1) is internally provided with a moving assembly (3), the moving assembly (3) comprises two first lead screws (303) which are rotatably connected to the inside of the gantry (1) through bearings, the two first lead screws (303) are vertically arranged, the two first lead screws (303) are threadedly sleeved with the same mounting plate (302), the inside of the gantry (1) is provided with four vertically arranged guide rollers (301), the mounting plate (302) is slidably sleeved outside the four guide rollers (301), and one bevel gear (304) is coaxially fixed to one end of the top of each of the two first lead screws (303).

3. The spraying structure for a horizontal mixer according to claim 1, characterized in that: The mounting plate (302) is externally provided with a spraying assembly (4), the spraying assembly (4) comprises a spraying pipe (401) which is hingedly connected to the bottom of the mounting plate (302), and the spraying pipe (401) is horizontally arranged, one adapting assembly (5) is mounted at each end of the spraying pipe (401), a horizontally arranged electric telescopic rod (402) is fixedly mounted to the top outer wall of the mounting plate (302), an output end of the electric telescopic rod (402) is fixedly connected with a vertically arranged driving ring (403), and the driving ring (403) is sleeved outside the spraying pipe (401).

4. The spraying structure for a horizontal mixer according to claim 3, characterized in that: The adapting assembly (5) comprises a support plate (501) which is fixedly connected to the circumferential outer wall of the spraying pipe (401), two horizontally arranged limiting rods (503) are fixedly connected to the inside of the support plate (501), the same advancing rod (504) is slidably sleeved outside the limiting rods (503), the advancing rod (504) is fixedly connected with a piston (505), and the piston (505) is slidably inserted into the inside of the spraying pipe (401).

5. The spraying structure for a horizontal mixer according to claim 4, characterized in that: The inside of the support plate (501) is rotatably connected with a horizontally arranged second lead screw (502) through a bearing, the advancing rod (504) is threadedly sleeved outside the second lead screw (502), and a motor two (506) is fixedly mounted to one side outer wall of the support plate (501), and an output end of the motor two (506) is coaxially fixed to one end of the second lead screw (502).

6. The spraying structure for a horizontal mixer according to claim 1, characterized in that: The bottom outer wall of the gantry (1) is provided with a plurality of rollers (2).

7. The spraying structure for a horizontal mixer according to claim 1, characterized in that: The thread angles of the threads outside the two first lead screws (303) and the second lead screw (502) are smaller than the equivalent friction angles.

Citation Information

Patent Citations

  • Spraying structure for vertical stirrer

    CN220589378U