High-efficiency take-up machine for high-copper alloy steel wires
By setting up a roller frame and shaft structure on the take-up machine, the problem of increased shaft load during the take-up of high copper alloy steel wire is solved, achieving efficient wire roll support and drive, simplifying wire roll removal, and improving take-up efficiency.
Patent Information
- Application Number
- CN202520504575.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-21
AI Technical Summary
In existing high-copper alloy steel wire take-up machines, the diameter and weight of the wire roll gradually increase during the winding process, requiring a sufficiently strong shaft support, which leads to an increase in drive load and makes it inconvenient to remove the wire roll, thus affecting winding efficiency.
The system employs a roller frame and end cap shaft structure mounted on a base. The shaft moves vertically to support the wire roll. As the diameter increases, the roller frame continues to support and drive the roll. Combined with a limiting and positioning mechanism, the wire roll can be easily removed, reducing additional load.
It improves wire winding efficiency, reduces drive load, simplifies the wire roll removal process, and enhances overall winding efficiency.
Smart Images
Figure CN223875817U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of take -up machine, concretely to a high -efficiency take -up machine of high copper alloy steel wire. BACKGROUND
[0002] The alloy steel wire is the steel wire produced by drawing with alloy steel wire rod as raw material, has more superior performance than carbon steel wire or the performance that carbon steel wire does not have, compared with the production of carbon steel wire, the alloy steel wire has certain particularity in the requirement of raw material and production process.
[0003] The existing steel wire take -up machine mostly adopts the take -up roller of axis line level, utilizes the motor direct drive take -up roller axle rotation realizes the winding of steel wire, along the horizontal direction after winding, the steel wire roll that winds is taken off from take -up roller, can carry out the next steel wire take -up work.
[0004] In view of the above related technology, the diameter and weight of the steel wire roll gradually increase during the gradual winding process of the existing high copper alloy steel wire, a shaft with sufficient strength is required to realize the stable rotation of the steel wire roll, the weight of the shaft with sufficient strength is often large, which easily increases the driving load of the take -up machine, and the existing technology generally needs to place a supporting structure at the bottom end of the steel wire roll before the end of the shaft is removed, so as to take out the wound steel wire roll, in view of the above related technology, the existing high copper alloy steel wire take -up machine is not easy to efficiently wind the steel wire. SUMMARY
[0005] Therefore, the utility model discloses a high copper alloy steel wire high -efficiency take -up machine to solve the technical problem that the existing high copper alloy steel wire take -up machine is not easy to efficiently wind the steel wire.
[0006] To achieve the above object, the utility model provides the following technical scheme: a high copper alloy steel wire high -efficiency take -up machine, including base, at least two groups of roller holders are installed on the base, the roller holder is used to support the take -up cylinder above, every group roller holder has drive mechanism correspondingly, still including end cap, the end cap is inserted in the both ends of take -up cylinder, and is fixedly connected with the shaft in the face of each other away, the shaft is only capable of moving along the vertical direction by the limiting structure.
[0007] Through adopting the above technical scheme, the shaft on the end cap is rotatably connected to the fixed column and the rotating column on both sides of the base, during the winding of the steel wire, as the diameter of the steel wire roll gradually increases, the height of the take -up cylinder rises, the roller holder continuously supports and drives the steel wire roll, effectively reduces the other load except the steel wire roll, and further improves the winding efficiency of the steel wire.
[0008] The utility model further sets up, the base is installed with the reciprocating roller mechanism for making the take -up drum even take -up on one side of take -up drum.
[0009] As preferred, the steel wires are uniformly distributed on the take -up drum.
[0010] The utility model further sets up, the fixed column is fixedly connected with one end of the take -up drum, and rotationally connected with the rotating column on the other end, the fixed column and rotating column all are provided with the accommodating groove that supplies the rotation shaft sliding.
[0011] As preferred, the steel wire roll on the take -up drum is convenient to take out.
[0012] The utility model further sets up, the end of the rotation shaft coaxial fixed connection has the limiting ring of the diameter greater than the rotation shaft, the limiting platform is provided in the accommodating groove for the sliding of limiting ring.
[0013] As preferred, the end cover is avoided from falling off rotating column or fixed column.
[0014] The utility model further sets up, the end of the rotation shaft coaxial sliding connection has the telescopic jacks, be provided with the spring between the inner wall of telescopic jacks one end and rotation shaft, the other end of telescopic jacks and the inner wall of accommodating groove are contacted, the thickness of limiting platform is greater than the thickness of limiting ring.
[0015] As preferred, in the process of winding steel wire, the roller frame contact different thickness steel wire roll can make the take -up drum incline, the space in accommodating groove ensures that the take -up drum can incline a certain angle, and the telescopic jacks can make the take -up drum horizontal when between the position of fixed column and rotating column.
[0016] The utility model further sets up, the bottom of rotating column is provided with the spigot, the fixed mounting of positioning table is installed on the base, the positioning block is slidably connected in the positioning table, when the end cover of rotating column corresponds and take -up drum is connected, the positioning block can insert the spigot.
[0017] As preferred, the positioning block can avoid rotating column to move in the take -up process.
[0018] The utility model further sets up, rotating column can rotate to the position of not interfering with the take -up drum steel wire roll taking out.
[0019] As preferred, the steel wire roll after winding can be taken out along the take -up drum axis direction smoothly.
[0020] Summarized above, the utility model mainly has the following beneficial effects:
[0021] The utility model discloses a roll frame is set up to the bearing of the reel on the base, utilizes the roll frame drive reel rotation, and the reel both ends are connected end cover, utilizes the rotation axis rotation connection in the fixed column and the rotating column of the both sides of base on end cover, in the process of winding steel wire with the diameter of steel roll gradually increases, the height of reel rises along with it, and the roll frame continuously maintains the support and drive of steel roll, effectively reduces the other load except steel roll, and further improves the steel wire winding efficiency.
[0022] The utility model discloses a rotating column is set up, utilizes the roll frame support after winding steel roll, and the end cover of reel one end is dislocated with steel roll after rotating, and further can conveniently take out after winding steel roll along the horizontal direction, further improves the winding efficiency of steel roll. DRAWINGS
[0023] Figure 1 It is the perspective drawing of the utility model;
[0024] Figure 2 It is another perspective three-dimensional drawing of the utility model;
[0025] Figure 3 It is the rotating state perspective drawing of the rotating column of the utility model;
[0026] Figure 4 It is the explosion drawing of rotating column and end cover of the utility model;
[0027] Figure 5 It is another perspective explosion drawing of rotating column and end cover of the utility model.
[0028] DRAWINGS
[0029] 1, base;2, roll frame;3, reel;4, fixed column;5, rotating column;6, end cover;7, reciprocating roller;8, reciprocating sliding block;9, rotation axis;10, limit ring;11, telescopic jacks;12, accommodating groove;13, limit table;14, spigot;15, positioning table;16, positioning block. SPECIFIC IMPLEMENTATION
[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary, and are used for explaining the utility model only, and cannot be understood as limiting the utility model.
[0031] The embodiments will be described below according to the overall structure of the utility model.
[0032] A kind of high copper alloy steel wire high efficiency reel, please refer to Figures 1-5, including the base 1, the base 1 is installed on at least two groups of roller frame 2, in this embodiment, the roller frame 2 is specifically installed with two groups, each group of roller frame 2 contains two rotating rollers, and is located at both sides of the take-up drum 3, the base 1 is installed with a drive structure corresponding to one of the rotating rollers of each group of roller frame 2, the drive mechanism is specifically driven by the motor group in this embodiment, the roller frame 2 is used to support the take-up drum 3 above, and each group of roller frame 2 corresponds to a drive mechanism.
[0033] It also includes an end cover 6, the end cover 6 is inserted into the two ends of the take-up drum 3, and the inner wall of the two ends is fixedly connected with the rotating shaft 9, specifically, the end cover 6 is provided with a ring-shaped protrusion for matching the take-up drum 3 in the direction of the take-up drum 3, the rotating shaft 9 is limited by the limiting structure and can only move in the vertical direction, and the height of the rotating shaft 9 gradually increases in the process that the diameter of the steel wire coil gradually increases.
[0034] In the above embodiment, specifically, please refer to Figures 1-2 , the base 1 is installed with a reciprocating roller mechanism for uniformly winding the take-up drum 3 on one side of the take-up drum 3, so that the steel wire can be uniformly distributed on the take-up drum 3, specifically, the reciprocating roller mechanism contains a reciprocating roller 7 with an axis parallel to the take-up drum 3, the base 1 is slidably connected with a reciprocating sliding block 8 above the reciprocating roller 7 in a direction parallel to the axis of the reciprocating roller 7, and the base 1 is also installed with a drive motor for driving the reciprocating roller 7 to rotate, when the reciprocating roller 7 rotates, the reciprocating sliding block 8 can reciprocate, and the steel wire is wound onto the take-up drum 3 after passing through the pulley arranged above the reciprocating sliding block 8, and the specific principle of the reciprocating roller mechanism is not described here.
[0035] A high-efficiency take-up machine for high-copper alloy steel wire, please refer to Figures 1-5 , the base 1 is fixedly connected with a fixed column 4 at one end of the take-up drum 3, and is rotatably connected with a rotating column 5 at the other end, the fixed column 4 and the rotating column 5 are provided with accommodating grooves 12 for sliding of the rotating shaft 9, so as to facilitate taking out of the steel wire coil on the take-up drum 3, the end of the rotating shaft 9 is coaxially fixedly connected with a limiting ring 10 with a diameter larger than that of the rotating shaft 9, the accommodating groove 12 is provided with a limiting table 13 for sliding of the limiting ring 10, so as to avoid the end cover 6 from falling off the rotating column 5 or the fixed column 4.
[0036] In the above embodiment, specifically, please refer to Figures 3-5 , the end of the rotating shaft 9 is coaxially and slidably connected with an extension column 11, a spring is arranged between one end of the extension column 11 and the inner wall of the rotating shaft 9, the other end of the extension column 11 is in contact with the inner wall of the accommodating groove 12, the spring between the extension column 11 and the inner wall of the rotating shaft 9 is always in a compressed state, and the spring force of the compressed spring can keep the extension columns 11 in the two rotating shafts 9 at the same length when the take-up drum 3 is horizontal, so as to keep the take-up drum 3 at the middle position between the fixed column 4 and the rotating column 5.
[0037] Further, the thickness of the limiting table 13 is greater than the thickness of the limiting ring 10, so that the limiting ring 10 can be slightly inclined in the limiting table 13, and when the roller frame 2 contacts the steel wire coil with different thicknesses, the winding drum 3 can be inclined, and the space in the accommodating groove 12 ensures that the winding drum 3 can be inclined at a certain angle, and the telescopic top column 11 can make the winding drum 3 be located between the fixed column 4 and the rotating column 5 when the winding drum 3 is horizontal.
[0038] A high-efficiency winding machine for high-copper-alloy steel wire, please refer to Figures 1-5 The bottom end of the rotating column 5 is provided with a socket 14, the base 1 is fixedly provided with a positioning table 15, the positioning table 15 is slidably connected with a positioning block 16, and when the end cover 6 corresponding to the rotating column 5 is connected with the winding drum 3, the positioning block 16 can be inserted into the socket 14, and the positioning block 16 can avoid the rotating column 5 from moving during the winding process, and the positioning block 16 can be pulled out of the socket 14 when it is necessary to rotate and adjust the rotating column 5.
[0039] In the above embodiment, please refer to Figure 3 The rotating column 5 can be rotated to a position not interfering with the unwinding of the steel wire coil on the winding drum 3, so that the wound steel wire coil can be smoothly taken out along the axis direction of the winding drum 3, and specifically, a roller is further arranged between the bottom end of the rotating column 5 and the ground, so as to facilitate maintaining the horizontal state of the rotating column 5.
[0040] In the specific work, the winding drum 3 rotates to wind the steel wire under the driving of the rotating roller of the roller frame 2, the steel wire is uniformly wound on the winding drum 3 under the action of the reciprocating roller mechanism, with the gradual increase of the diameter of the steel wire coil, the rotating shaft 9 is raised in the accommodating groove 12, the roller frame 2 is always in a state of supporting the steel wire coil, and the winding of the steel wire can be realized without a large supporting shaft, so as to reduce the load of the driving structure and effectively improve the winding efficiency of the steel wire, and after the winding of the steel wire coil is completed, the rotating column 5 is rotated to a position not interfering with the unwinding of the steel wire coil after the locking of the positioning block 16 is released, the steel wire coil is taken out along the horizontal direction, and then the rotating column 5 is reset, so that the winding work of the next steel wire coil can be quickly carried out, and the winding efficiency of the steel wire coil is further improved.
[0041] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner, and the person skilled in the art can make modifications, replacements and changes without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.
Claims
1. A high performance take-up machine for high copper alloy steel wire, characterized in that, Including: The base (1) is installed with at least two groups of roller frames (2) for supporting the upper take-up drum (3), and each group of roller frames (2) corresponds to a driving mechanism; The end cap (6) is inserted into both ends of the take-up drum (3), and is fixedly connected with a rotating shaft (9) on the side away from each other, and the rotating shaft (9) can only move in the vertical direction by the limiting structure.
2. The high copper alloy steel wire high performance take-up machine of claim 1, wherein: The base (1) is installed with a reciprocating roller mechanism on one side of the take-up drum (3) for uniformly winding the take-up drum (3).
3. The high copper alloy steel wire high performance take-up machine of claim 1, wherein: The base (1) is fixedly connected with a fixed column (4) at one end of the take-up drum (3), and is rotatably connected with a rotating column (5) at the other end, and the fixed column (4) and the rotating column (5) are provided with a containing groove (12) for the rotating shaft (9) to slide.
4. The high copper alloy steel wire high performance take-up machine of claim 3, wherein: The end of the rotating shaft (9) is coaxially fixedly connected with a limiting ring (10) with a larger diameter than the rotating shaft (9), and the containing groove (12) is provided with a limiting table (13) for the limiting ring (10) to slide.
5. The high copper alloy steel wire high performance take-up machine of claim 4, wherein: The end of the rotating shaft (9) is coaxially connected with a telescopic jacking column (11), and a spring is arranged between one end of the telescopic jacking column (11) and the inner wall of the rotating shaft (9), and the other end of the telescopic jacking column (11) is in contact with the inner wall of the containing groove (12), and the thickness of the limiting table (13) is greater than the thickness of the limiting ring (10).
6. The high copper alloy steel wire high performance take-up machine of claim 3, wherein: The bottom end of the rotating column (5) is provided with a socket (14), and the base (1) is fixedly installed with a positioning table (15), and the positioning table (15) is slidably connected with a positioning block (16), and when the corresponding end cap (6) of the rotating column (5) is connected with the take-up drum (3), the positioning block (16) can be inserted into the socket (14).
7. The high copper alloy steel wire high performance take-up machine of claim 3, wherein: The rotating column (5) can be rotated to a position that does not interfere with the winding of the steel wire on the take-up drum (3).