Waste detecting and cutting type ultrasonic welding machine

Abstract

The utility model relates to the field of ultrasonic welding machines, in particular to a waste detecting and cutting type ultrasonic welding machine. The ultrasonic welding machine comprises a welding machine body, a positioning seat and a wire harness clamping mechanism, the wire harness clamping mechanism is arranged at the front end of the positioning seat, a welding head of the welding machine body is located above the positioning seat, a wire harness terminal carrying mechanism and a wire harness terminal detection mechanism are arranged on one side of the welding machine body, and a waste product shearing mechanism is arranged in front of the wire harness clamping mechanism. According to the utility model, the welded wire harness terminal is moved to the wire harness terminal detection mechanism for detection through the wire harness terminal carrying mechanism, and unqualified waste products are moved to the waste product shearing mechanism for shearing treatment. According to the invention, the processing efficiency of the terminal wire harness is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of ultrasonic welding machine especially detects the cutting waste formula ultrasonic welding machine. BACKGROUND

[0002] The existing ultrasonic welding machine only has the welding function, and after the terminal and the wire harness are welded, it needs to be detected, and the unqualified waste needs to be cut off. The existing detection and waste cutting need the staff to use the instrument to realize, so the working efficiency is low. UTILITY MODEL CONTENTS

[0003] The utility model solves the technical problems that: in order to solve the technical problem described in the background art, the utility model provides a kind of detection cutting waste formula ultrasonic welding machine. Good wire harness terminal is moved to wire harness terminal detection mechanism place and is inspected by wire harness terminal handling mechanism, and unqualified waste is moved to waste cutting mechanism and is cut off processing. The present application improves the processing efficiency of terminal wire harness.

[0004] The utility model solves the technical problems that:

[0005] A kind of detection cutting waste formula ultrasonic welding machine, including welding machine body, positioning seat, wire harness clamping mechanism, the positioning seat front end is equipped with wire harness clamping mechanism, and the welding head of welding machine body is located above positioning seat, the welding machine body one side is equipped with wire harness terminal handling mechanism and wire harness terminal detection mechanism, and wire harness clamping mechanism front is equipped with waste cutting mechanism.

[0006] Specifically, the waste cutting mechanism includes a lifting cylinder, a rack, a single-rod cylinder, a connecting rod and a tool bit, the cylinder body of the lifting cylinder is fixed below the machine table, the piston rod of the lifting cylinder is fixed with the rack, the cylinder body of the single-rod cylinder is fixed on the rack, the piston rod end of the single-rod cylinder is fixed with a connecting block, the tail ends of the two connecting rods are hinged to the connecting block, the rod bodies of the two connecting rods are hinged to the rack respectively, the top ends of the two connecting rods are hinged together with the tail ends of the two tool bits through two shafts, the two shafts are rotatably connected to the rack, and the tool bodies of the two tool bits are hinged to the rack through a single shaft.

[0007] Specifically, the wire harness terminal handling mechanism includes a horizontal linear module, a lifting linear module and a clamping jaw, the lifting linear module is fixed on the sliding seat of the horizontal linear module, and the clamping jaw is fixed on the sliding seat of the lifting linear module.

[0008] Specifically, the wire harness terminal detection mechanism is a CCD camera, and the CCD camera is electrically connected to a PLC.

[0009] Specifically, the wire harness terminal detection mechanism is fixed on a sliding block, the sliding block is slidingly connected to a vertical rail, and a top fixing screw for abutting against the vertical rail is threadedly connected to the sliding block.

[0010] Specifically, a light source is arranged below the wire harness terminal detection mechanism.

[0011] Specifically, the wire harness clamping mechanism comprises a clamping jaw and a rubber block, and the rubber block is fixed to each finger of the clamping jaw.

[0012] Specifically, a wire supporting plate is arranged in front of the waste product shearing mechanism.

[0013] The utility model discloses a kind of detection cutting waste ultrasonic welding machines. By wire harness terminal handling mechanism, the wire harness terminal of good welding is moved to the wire harness terminal detection mechanism and is inspected, and unqualified waste is moved to waste product shearing mechanism and is sheared off processing.The terminal wire harness processing efficiency of the present application is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] The utility model is further described below in connection with drawings and examples.

[0015] Figure 1 It is the structure schematic diagram of the utility model;

[0016] Figure 2 It is the structure schematic diagram of the waste product shearing mechanism of the utility model;

[0017] In the figure, 1. welding machine body, 2. positioning seat, 3. wire harness clamping mechanism, 4. wire harness terminal handling mechanism,

[0018] 5. wire harness terminal detection mechanism, 6. waste product shearing mechanism, 7. sliding block, 8. vertical rail, 9. top fixing screw, 10. light source, 11. wire supporting plate, 41. horizontal linear module, 42. lifting linear module, 43. clamping jaw, 61. lifting air cylinder, 62. rack, 63. single-rod air cylinder, 64. connecting rod, 65. cutter head. DETAILED DESCRIPTION

[0019] The utility model will be further described in detail in connection with the drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the utility model in a schematic manner, so it only shows the structure related to the utility model.

[0020] Figure 1 It is the structure schematic diagram of the utility model; Figure 2 It is the structure schematic diagram of the waste product shearing mechanism of the utility model

[0021] Intention.

[0022] As shown in the accompanying drawings Figure 1As shown, a kind of detection scrap type ultrasonic welder, including welder body 1, positioning seat 2, wire harness clamping mechanism 3, the wire harness clamping mechanism 3 is equipped in the front of positioning seat 2, and the welding head of welder body 1 is located above positioning seat 2, and the wire harness terminal handling mechanism 4 and wire harness terminal detection mechanism 5 are equipped in the side of welder body 1, and wire harness clamping mechanism 3 is equipped with scrap shearing mechanism 6 in front.

[0023] As shown in the accompanying drawings Figure 2 As shown, scrap shearing mechanism 6 includes lifting cylinder 61, rack 62, single-rod cylinder 63, connecting rod 64, tool bit 65, the cylinder body of lifting cylinder 61 is fixed below the machine table, the piston rod of lifting cylinder 61 is fixed with rack 62, the cylinder body of single-rod cylinder 63 is fixed on rack 62, the piston rod end of single-rod cylinder 63 is fixed with connecting block, the tail ends of two connecting rods 64 are hinged on connecting block, the rod bodies of two connecting rods 64 are hinged on rack 62 respectively, and the top ends of two connecting rods 64 are hinged together with the tail ends of two tool bits 65 through two shafts, and the two shafts are rotatably connected on rack 62, and the tool body of two tool bits 65 is hinged on rack 62 through single shaft.

[0024] The piston rod of lifting cylinder 61 can be extended and retracted to drive two tool bits 65 to rise and fall.

[0025] Wire harness terminal handling mechanism 4 includes horizontal linear module 41, lifting linear module 42 and clamping jaw 43, the sliding seat of horizontal linear module 41 is fixed with lifting linear module 42, and the sliding seat of lifting linear module 42 is fixed with clamping jaw 43.

[0026] Horizontal linear module 41 can drive clamping jaw 43 to move horizontally and linearly, and lifting linear module 42 can drive clamping jaw 43 to move up and down linearly.

[0027] Wire harness terminal detection mechanism 5 is a CCD camera, and the CCD camera is electrically connected with PLC.

[0028] The CCD camera transmits the image of the terminal and the wire harness end to PLC, and PLC judges whether the terminal and the wire harness welding are qualified.

[0029] Wire harness terminal detection mechanism 5 is fixed on sliding block 7, sliding block 7 is connected in sliding fit on vertical rail 8, and top fixing screw 9 for abutting against vertical rail 8 is threadedly connected on sliding block 7.

[0030] After wire harness terminal detection mechanism 5 and sliding block 7 are moved up and down linearly along vertical rail 8, the height of wire harness terminal detection mechanism 5 is adjusted, top fixing screw 9 is rotated, and top fixing screw 9 abuts against vertical rail 8, so that wire harness terminal detection mechanism 5 is fixed at the current height.

[0031] A light source 10 is arranged below the wire harness terminal detection mechanism 5.

[0032] The wire harness clamping mechanism 3 comprises a clamping jaw and a rubber block, and the rubber block is fixed on each finger of the clamping jaw.

[0033] A wire supporting plate 11 is arranged in front of the waste product shearing mechanism 6.

[0034] The positioning seat 2 is composed of a seat body and two positioning blocks, and two electric cylinders are installed in the positioning seat, and the piston rods of the two electric cylinders are connected to the two positioning blocks respectively. After the terminal is placed on the seat body, the two electric cylinders drive the two positioning blocks to adhere to the left and right sides of the terminal, so as to realize the positioning of the terminal.

[0035] The working mode of the present application is that the terminal and the wire harness end are positioned on the positioning seat 2, and the wire harness clamping mechanism 3 clamps the wire harness. The welding head of the welding machine body 1 is lowered and welded to the terminal and the wire harness end. After the welding is completed, the wire harness clamping mechanism 3 releases the wire harness. At this time, the wire harness terminal carrying mechanism 4 clamps the wire harness, and places the wire harness end and the terminal to the wire harness terminal detection mechanism 5 for detection. If the detection is unqualified, the wire harness terminal carrying mechanism 4 moves the wire harness to above the waste product shearing mechanism 6, and the waste product shearing mechanism 6 rises and cuts off the wire harness with two cutter heads 65.

[0036] Based on the above ideal embodiments of the present application, through the above description, relevant personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.

Claims

1. A kind of detection cutting waste ultrasonic welding machine, including welding machine body (1), positioning seat (2), wire harness clamping mechanism (3), the wire harness clamping mechanism (3) is equipped in the front end of positioning seat (2), the welding head of welding machine body (1) is located above positioning seat (2), it is characterized in that, The welding machine body (1) is provided with a wire harness terminal carrying mechanism (4) and a wire harness terminal detection mechanism (5) on one side, and a waste product shearing mechanism (6) is arranged in front of the wire harness clamping mechanism (3); The waste product shearing mechanism (6) comprises a lifting cylinder (61), a rack (62), a single-rod cylinder (63), a connecting rod (64) and a cutter head (65), the cylinder body of the lifting cylinder (61) is fixed below the machine table, the rack (62) is fixed on the piston rod of the lifting cylinder (61), the cylinder body of the single-rod cylinder (63) is fixed on the rack (62), the connecting block is fixed on the piston rod end of the single-rod cylinder (63), the tail ends of the two connecting rods (64) are hingedly connected to the connecting block, the rod bodies of the two connecting rods (64) are hingedly connected to the rack (62) respectively, the top ends of the two connecting rods (64) are hingedly connected to the tail ends of the two cutter heads (65) through two shafts respectively, the two shafts are rotatably connected to the rack (62), and the cutter bodies of the two cutter heads (65) are hingedly connected to the rack (62) through a single shaft. The wire harness terminal carrying mechanism (4) comprises a horizontal linear module (41), a lifting linear module (42) and a clamping jaw (43), the lifting linear module (42) is fixed on the sliding seat of the horizontal linear module (41), and the clamping jaw (43) is fixed on the sliding seat of the lifting linear module (42).

2. The detection of the cutting off type ultrasonic welding machine according to claim 1, characterized in that: The wire harness terminal detection mechanism (5) is a CCD camera, and the CCD camera is electrically connected with a PLC.

3. The detection of the cutting off type ultrasonic welding machine according to claim 2, characterized in that: The wire harness terminal detection mechanism (5) is fixed on a sliding block (7), the sliding block (7) is slidingly connected to a vertical rail (8), and a fixing screw (9) for abutting against the vertical rail (8) is threadedly connected to the sliding block (7).

4. The detection of the cutting waste type ultrasonic welding machine according to claim 2, characterized in that: A light source (10) is arranged below the wire harness terminal detection mechanism (5).

5. The detection of the cutting waste type ultrasonic welding machine according to claim 1, characterized in that: The wire harness clamping mechanism (3) comprises a clamping jaw one and a rubber block, and the rubber block is fixed on the two fingers of the clamping jaw one.

6. The detection of the cutting waste type ultrasonic welding machine according to claim 1, characterized in that: A wire supporting plate (11) is arranged in front of the waste product shearing mechanism (6).

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