Welding mechanism and welding equipment
By designing welding mechanisms and equipment, the welding problem of the internal weld seams of aged red wine barrels was solved, achieving efficient and precise internal welding and improving welding quality and efficiency.
Patent Information
- Application Number
- CN202423191574.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In existing technologies, the small inner hole of the flange seat makes it difficult for manual and robotic welding torches to effectively weld the internal weld seams of aged wine barrels, affecting the sealing effect.
A welding mechanism and equipment are designed, including a welding torch and a support connector. The welding head of the welding torch faces the first support end and can extend into the interior through a small hole and move along the internal weld seam. Combined with the workpiece drive mechanism and the base frame, precise welding of the internal weld seam is achieved.
It achieves perfect welding of internal weld seams inside small holes, improving welding efficiency and quality, reducing the probability of welding failure, and enhancing welding precision and sealing effect.
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Figure CN223876391U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of welding, in particular to a welding mechanism and welding equipment. BACKGROUND
[0002] In the production of the barrel body of the aging red wine, the barrel body is usually combined and welded by the upper half barrel and the lower half barrel, and a belt-shaped barrel hoop is arranged around the joint of the upper half barrel and the lower half barrel, and a flange seat is arranged at the joint of the belt-shaped barrel hoop, and the flange seat has an inner hole for installing a wine spear for tapping wine. Since the inner hole of the flange seat is usually very small, generally 47mm, it is difficult for a worker to hold a welding gun to weld and seal the joint between the flange seat and the inner wall of the barrel, and it is also difficult to observe the welding. If a robot is used to hold a welding gun to weld, the same problem exists, and welding cannot be performed. Therefore, the prior art usually only performs external welding and sealing, which affects the overall sealing effect of the barrel. SUMMARY
[0003] In order to overcome the deficiencies in the prior art, the utility model provides a welding mechanism which can solve the problem of welding the internal weld joint formed by the first and second objects to be welded when the inner hole of the welding object of the first object to be welded is a small hole. The utility model also provides a welding equipment.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A welding mechanism comprises a welding gun and a support connecting piece, the welding gun has a welding head, the support connecting piece comprises a first support connecting section and a second support connecting section, the first support connecting section extends along a first direction and has a first support end and a second support end at both ends, the welding gun is arranged on one side of the second support end, and the second support connecting section is connected to the second support end and the welding gun at both sides, and the welding head of the welding gun is arranged towards the first support end.
[0006] Adopting the technical scheme, the welding mechanism can weld the internal welding seam formed at the connection of the first to-be-welded object and the second to-be-welded object when the first to-be-welded object is installed to the connecting opening of the second to-be-welded object. Specifically, the operator can insert the end of the welding mechanism provided with a welding gun into the second to-be-welded object through the welding object inner hole of the first to-be-welded object, and since the welding head of the welding gun is arranged towards the first support end, at this time, the welding head of the welding gun is arranged towards the connecting opening side of the second to-be-welded object. The welding mechanism moves in the second direction perpendicular to the first direction by a certain distance, so that the welding head of the welding mechanism is aligned with the internal welding seam. The welding mechanism or the second to-be-welded object is moved, so that the movement path of the welding mechanism or the second to-be-welded object matches the shape of the internal welding seam. For example, if the internal welding seam is circular, the movement path of the welding mechanism or the second to-be-welded object is circular, i.e. rotation. If the internal welding seam is square, the movement path of the welding mechanism or the second to-be-welded object is square, so that the internal welding seam can be welded and sealed. The above technical scheme greatly facilitates the welding work of the operator.
[0007] The above technical scheme makes the welding mechanism more reasonable, and can reduce the size of the end of the welding mechanism provided with the welding gun. In the second direction perpendicular to the first direction, the distance from the side of the welding gun away from the second support end to the side of the second support end away from the welding gun can be less than or equal to the aperture of the welding object inner hole of the first to-be-welded object. Specifically, in the second direction, the distance from the side of the welding gun away from the second support end to the side of the second support end away from the welding gun can be 40 mm, which can perfectly solve the welding problem of the internal welding seam formed by the first to-be-welded object and the second to-be-welded object when the welding object inner hole of the first to-be-welded object is a small hole.
[0008] Further, the welding gun is an argon arc welding gun, the support connecting piece is hollow to form an air pipe, and the second support connecting section of the support connecting piece is connected and communicated with the gas inlet of the welding gun.
[0009] The above technical scheme makes the welding mechanism more reasonable and integrated, and makes it better to insert into the second to-be-welded object through the welding object inner hole of the first to-be-welded object.
[0010] The welding device for welding the internal weld joint formed when the first to-be-welded object is installed to the connecting opening of the second to-be-welded object, comprising: a welding mechanism, a to-be-welded object driving mechanism, and a base frame, wherein the welding mechanism adopts the welding mechanism described above, the to-be-welded object driving mechanism comprises a to-be-welded object carrying platform for carrying the second to-be-welded object on which the first to-be-welded object is installed, and the base frame comprises a base plate, and the to-be-welded object carrying platform is located on one side of the base plate and movably arranged on the base plate.
[0011] Specifically, the movement path of the to-be-welded object carrying platform relative to the base plate matches the shape of the internal weld joint, for example, if the internal weld joint is circular, the movement path of the to-be-welded object carrying platform is circular, i.e., rotation; if the internal weld joint is square, the movement path of the to-be-welded object carrying platform is square.
[0012] Alternatively, the welding mechanism can be movably arranged, and the movement of the to-be-welded object carrying platform is matched with the movement of the welding mechanism so that the path of the movement of the welding head relative to the second to-be-welded object matches the shape of the internal weld joint, for example, if the internal weld joint is square, the welding mechanism moves to match one side of the internal weld joint, and the to-be-welded object carrying platform rotates so that the welding head can be aligned with the adjacent side in the internal weld joint and moves, and the cycle is repeated to realize the matching of the trajectory and the shape of the internal weld joint. Of course, there are many other combinations, and the rotation of the to-be-welded object carrying platform plus the translation of the welding mechanism can be combined into various paths.
[0013] With the above technical solution, the operator can first install the first to-be-welded object to the connecting opening of the second to-be-welded object, and then weld and seal the external weld joint of the first to-be-welded object and the second to-be-welded object to realize the external welding work; after completion, the second to-be-welded object on which the first to-be-welded object is installed is placed on the to-be-welded object carrying platform, the welding mechanism is extended into the second to-be-welded object, and the welding head is aligned with the internal weld joint; at this time, the to-be-welded object carrying platform is moved, and since the movement path of the to-be-welded object carrying platform matches the shape of the internal weld joint, the welding head of the welding gun moves along the internal weld joint relative to the second to-be-welded object, so that the welding gun welds the internal weld joint; or the to-be-welded object carrying platform moves and the welding mechanism moves to weld the internal weld joint; finally, the welding mechanism is withdrawn from the second to-be-welded object to realize the welding of the internal weld joint generated when the first to-be-welded object is installed; if the second to-be-welded object is installed with multiple first to-be-welded objects, the operator can operate the second to-be-welded object to cycle the above operation to weld all the internal weld joints.
[0014] The technical scheme perfectly solves the welding problem of the internal weld joint formed by the first to-be-welded object and the second to-be-welded object when the inner hole of the welding object of the first to-be-welded object is a small hole, and greatly improves the welding efficiency and quality of the product, the welding seam is flat, the welding precision is greatly improved, and the probability of welding failure is reduced.
[0015] Further, the internal weld joint is circular, and the to-be-welded object carrying platform is rotationally arranged relative to the base plate.
[0016] The technical scheme makes the welding equipment more reasonable.
[0017] Further, the to-be-welded object carrying platform is provided with a carrying platform connecting shaft, and when the second to-be-welded object provided with the first to-be-welded object is placed on the to-be-welded object carrying platform with the connecting opening facing the to-be-welded object carrying platform side, the axis of the carrying platform connecting shaft is collinear with the central axis of the internal weld joint formed by the connecting opening, and the to-be-welded object carrying platform is rotationally arranged on the base plate by the carrying platform connecting shaft.
[0018] The to-be-welded object carrying platform is provided with a first welding cooperation through hole through which one end of the welding gun provided with the welding mechanism can pass, and when the second to-be-welded object provided with the first to-be-welded object is placed on the to-be-welded object carrying platform with the connecting opening facing the to-be-welded object carrying platform side, the first welding cooperation through hole is opposite to the welding object inner hole of the first to-be-welded object; the carrying platform connecting shaft is provided with a second welding cooperation through hole at a position opposite to the first welding cooperation through hole, and the second welding cooperation through hole can accommodate one end of the welding gun provided with the welding mechanism; at least one end of the welding gun provided with the welding mechanism is telescopically arranged in the first welding cooperation through hole and the second welding cooperation through hole, and the axis direction of the first welding cooperation through hole and the second welding cooperation through hole is a first direction.
[0019] The technical scheme makes the welding equipment more reasonable.
[0020] Further, the base plate is provided with a connecting shaft cooperation hole, and the base plate is provided with a bearing seat at the connecting shaft cooperation hole, the carrying platform connecting shaft passes through the bearing seat, and a bearing is arranged between the outer wall of the carrying platform connecting shaft and the bearing seat.
[0021] The technical scheme makes the welding equipment more reasonable.
[0022] Specifically, the bearing includes a first bearing and a second bearing, the first bearing is arranged closer to the base plate than the second bearing, a spacer sleeve is arranged between the first bearing and the second bearing, the first bearing is a tapered roller bearing, and the second bearing is a deep groove ball bearing.
[0023] Further, the base frame includes a plurality of base frame legs, and the plurality of base frame legs are arranged on a side of the base plate away from the to-be-welded object carrying platform.
[0024] The above technical solutions make the welding equipment more reasonable, and specifically, the base frame legs are arranged at four corners of the base plate.
[0025] Further, the to-be-welded object carrying platform includes a carrying platform body, a positioning plate, and a plurality of support pieces, the positioning plate is arranged on the carrying platform body, the positioning plate is recessed to form a positioning groove matched with a part of the first to-be-welded object protruding from the second to-be-welded object, and the plurality of support pieces are arranged on the carrying platform body and surround the positioning plate, and the height of the support piece is matched with the distance from the carrying platform body at the position of the support piece to the outer wall of the second to-be-welded object.
[0026] The above technical solutions make the to-be-welded object carrying platform more reasonable, the positioning plate can facilitate an operator to position and place the second to-be-welded object on which the first to-be-welded object is arranged on the carrying platform body, and the plurality of support pieces can enable the second to-be-welded object on which the first to-be-welded object is arranged to be stably and reliably placed on the carrying platform body, and specifically, the support pieces are arranged at four corners of the base plate.
[0027] Further, the second to-be-welded object is in a cylindrical structure, the support piece includes a caster and a caster support, the caster support is arranged on the carrying platform body, the caster is rotationally arranged on the caster support, and the rotation axis of the caster is parallel to the axis of the second to-be-welded object.
[0028] The above technical solutions facilitate an operator to rotate the second to-be-welded object, and facilitate actual operation; for example, a plurality of first to-be-welded objects need to be arranged on the second to-be-welded object, after the internal welding seam formed by one first to-be-welded object is welded, the operator can lift the second to-be-welded object, so that the first to-be-welded object is separated from the positioning groove, and after rotating by a certain angle, the second to-be-welded object can be placed down, at this time, the operator can rotate the second to-be-welded object to the next first to-be-welded object by means of the caster, lift the second to-be-welded object, and place the first to-be-welded object in the positioning groove.
[0029] Further, the welding device comprises a welding driving mechanism connected with the welding mechanism for driving the welding mechanism to move along a first direction and for driving the welding mechanism to move along a second direction perpendicular to the first direction.
[0030] With the above technical solutions, the welding device is more reasonable and automated. The welding driving mechanism drives the welding mechanism to move along the first direction so that the end of the welding mechanism provided with a welding gun extends into the second to-be-welded object through the inner hole of the welding object of the first to-be-welded object. The welding driving mechanism drives the welding mechanism to move along the second direction so that the welding head of the welding gun is aligned with the internal welding seam. The welding driving mechanism is reversely driven to reset.
[0031] Further, the welding driving mechanism comprises a welding connecting and fixing structure for connecting and fixing the welding mechanism. The welding connecting structure comprises a first connecting and fixing block and a second connecting and fixing block. The first connecting and fixing block is oppositely arranged with the second connecting and fixing block and detachably connected with the second connecting and fixing block. The side of the first connecting and fixing block facing the second connecting and fixing block is recessed with a first connecting and fixing groove matched with the first supporting and connecting segment. The side of the second connecting and fixing block facing the first connecting and fixing block is recessed with a second connecting and fixing groove matched with the first supporting and connecting segment.
[0032] With the above technical solutions, the first connecting and fixing block and the second connecting and fixing block are matched to clamp the first supporting and connecting segment, thereby realizing the connection between the welding driving mechanism and the welding mechanism.
[0033] The detachable connection between the first connecting and fixing block and the second connecting and fixing block enables the welding connecting and fixing structure to release the welding mechanism, that is, the welding mechanism can be separated from the welding driving mechanism, thereby realizing daily maintenance and equipment replacement. Specifically, the first connecting and fixing block and the second connecting and fixing block are detachably connected through bolts.
[0034] Further, the welding driving mechanism comprises a first welding driving module for driving the welding mechanism to move along the first direction and a second welding driving module for driving the welding mechanism to move along the second direction.
[0035] With the above technical solutions, the welding driving mechanism is more reasonable.
[0036] The first welding driving module comprises a first sliding driving member and a first sliding connecting member. The first sliding driving member is used for driving the first sliding connecting member to slide along the first direction.
[0037] The second welding driving module comprises a second sliding driving member and a second sliding connecting member, and the second sliding driving member is used to drive the second sliding connecting member to slide along the second direction;
[0038] The second welding driving module is arranged on the first sliding connecting member to slide synchronously with the first sliding connecting member, and the second sliding connecting member is connected with the welding mechanism; or the first welding driving module is arranged on the second sliding connecting member to slide synchronously with the second sliding connecting member, and the first sliding connecting member is connected with the welding mechanism.
[0039] Specifically, the first sliding driving member is a cylinder, and the driving rod of the first sliding driving member extends in the first direction; or the first sliding driving member is a servo motor, and the output shaft of the first sliding driving member drives a first screw rod extending in the first direction to rotate, and the first sliding connecting member is threadedly connected with the first screw rod.
[0040] The second sliding driving member is a cylinder, and the driving rod of the second sliding driving member extends in the second direction; or the second sliding driving member is a servo motor, and the output shaft of the second sliding driving member drives a second screw rod extending in the second direction to rotate, and the second sliding connecting member is threadedly connected with the second screw rod.
[0041] The above technical solution can reliably and stably realize the movement of the welding driving mechanism in the first direction and the second direction.
[0042] When the first sliding driving member and / or the second sliding driving member is a servo motor, the control of the movement of the welding mechanism is more precise, so that the welding device can adapt to more shapes of internal welding seams. Preferably, the first sliding driving member is a cylinder, and the second sliding driving member is a servo motor.
[0043] When the second welding driving module is arranged on the first sliding connecting member to slide synchronously with the first sliding connecting member, and the second sliding connecting member is connected with the welding mechanism, when the first sliding driving member drives the first sliding connecting member to slide in the first direction, the second welding driving module will be driven to slide in the first direction synchronously, and the first sliding connecting member is connected with the welding mechanism, so as to realize the sliding of the welding mechanism in the first direction; when the second sliding driving member drives the second sliding connecting member to slide in the second direction, the welding mechanism will be driven to slide in the second direction synchronously, so as to realize the sliding of the welding mechanism in the second direction. The above technical solution is simple, reliable and stable in operation.
[0044] The first welding driving module is arranged on the second sliding connecting piece and slides synchronously with the second sliding connecting piece.
[0045] Further, the first welding driving module comprises a first sliding rail and a first sliding block, the first sliding rail is arranged along the first direction, and the first sliding block is arranged on the first sliding rail and can slide along the first sliding rail.
[0046] The second welding driving module comprises a second sliding rail and a second sliding block, the second sliding rail is arranged along the second direction, and the second sliding block is arranged on the second sliding rail and can slide along the second sliding rail.
[0047] By adopting the above technical scheme, the cooperation of the first sliding rail and the first sliding block can guide the sliding of the first sliding connecting piece and make the sliding of the first sliding connecting piece more stable, reliable and smooth; the cooperation of the second sliding rail and the second sliding block can guide the sliding of the second sliding connecting piece and make the sliding of the second sliding connecting piece more stable, reliable and smooth.
[0048] Further, the welding device comprises first and second limiting pieces, the first and second limiting pieces are respectively located on two sides of the first sliding connecting piece in the first direction, and the first and second limiting pieces are arranged at a distance in the first direction to limit the movement range of the first sliding connecting piece in the first direction.
[0049] The welding device comprises third and fourth limiting pieces, the third and fourth limiting pieces are respectively located on two sides of the second sliding connecting piece in the second direction, and the third and fourth limiting pieces are arranged at a distance in the second direction to limit the movement range of the second sliding connecting piece in the second direction.
[0050] The first sliding connecting piece abuts against the first limiting piece in the sliding process to limit the sliding of the first sliding connecting piece in the direction, the first sliding connecting piece abuts against the second limiting piece in the reverse direction to limit the sliding of the first sliding connecting piece in the direction, and the first limiting piece and the second limiting piece cooperate to limit the sliding range of the first sliding connecting piece in the first direction; when the first sliding connecting piece abuts against the first limiting piece, the depth of the end of the welding mechanism provided with the welding gun inserted into the second to-be-welded object can be limited, the distance between the welding head and the internal welding seam can be effectively controlled, the stability of the welding arc and the sufficient protection of the argon can be ensured, and the second sliding connecting piece abuts against the second limiting piece to ensure that the end of the welding mechanism provided with the welding gun is completely away from the first to-be-welded object and the second to-be-welded object.
[0051] The second sliding connecting piece abuts against the third limiting piece in the sliding process to limit the sliding of the second sliding connecting piece in the direction, the second sliding connecting piece abuts against the fourth limiting piece in the reverse direction to limit the sliding of the second sliding connecting piece in the direction, and the third limiting piece and the fourth limiting piece cooperate to limit the sliding range of the second sliding connecting piece in the second direction; when the second sliding connecting piece abuts against the third limiting piece, the welding head can be opposite to the internal welding seam; when the second sliding connecting piece abuts against the fourth limiting piece, the welding head can be opposite to the internal hole of the first to-be-welded object, so that the end of the welding mechanism provided with the welding gun can be safely withdrawn from the first to-be-welded object and the second to-be-welded object.
[0052] Further, the first limiting piece and the second limiting piece can be adjustably arranged to be close to or away from each other, and the third limiting piece and the fourth limiting piece can be adjustably arranged to be close to or away from each other.
[0053] The above technical scheme makes the arrangement of the first limiting piece, the second limiting piece, the third limiting piece and the fourth limiting piece more reasonable, and the operator can adjust the welding mechanism according to the actual welding requirements, that is, the movement range of the welding mechanism in the first direction and the second direction can be adjusted, so that the welding equipment is more practical and reasonable.
[0054] Further, two sides of the first sliding connector in the first direction are respectively provided with a first limiting fixed plate and a second limiting fixed plate, the first limiting piece and the second limiting piece adopt screws, the first limiting fixed plate is provided with a first adjusting screw hole matched with the first limiting piece, the first limiting piece is threadedly adjusted and arranged in the first adjusting screw hole, the second limiting fixed plate is provided with a second adjusting screw hole matched with the second limiting piece, and the second limiting piece is threadedly adjusted and arranged in the second adjusting screw hole.
[0055] Two sides of the second sliding connector in the second direction are respectively provided with a third limiting fixed plate and a fourth limiting fixed plate, the third limiting piece and the fourth limiting piece adopt screws, the third limiting fixed plate is provided with a third adjusting screw hole matched with the third limiting piece, the third limiting piece is threadedly adjusted and arranged in the third adjusting screw hole, the fourth limiting fixed plate is provided with a fourth adjusting screw hole matched with the fourth limiting piece, and the fourth limiting piece is threadedly adjusted and arranged in the fourth adjusting screw hole.
[0056] By the above technical scheme, the first limiting piece is threadedly adjusted and arranged in the first adjusting screw hole to realize adjustment of the first limiting piece approaching or moving away from the second limiting piece, and the adjustment accuracy of the first limiting piece can be ensured; the second limiting piece is threadedly adjusted and arranged in the second adjusting screw hole to realize adjustment of the second limiting piece approaching or moving away from the first limiting piece, and the adjustment accuracy of the second limiting piece can be ensured.
[0057] The third limiting piece is threadedly adjusted and arranged in the third adjusting screw hole to realize adjustment of the third limiting piece approaching or moving away from the fourth limiting piece, and the adjustment accuracy of the third limiting piece can be ensured; the fourth limiting piece is threadedly adjusted and arranged in the fourth adjusting screw hole to realize adjustment of the fourth limiting piece approaching or moving away from the third limiting piece, and the adjustment accuracy of the fourth limiting piece can be ensured.
[0058] The above technical scheme is reasonable in design and convenient in operation, and an operator only needs to rotate the first limiting piece, the second limiting piece, the third limiting piece and the fourth limiting piece to realize corresponding adjustment.
[0059] Further, the to-be-welded object driving mechanism comprises a to-be-welded object driving assembly, the to-be-welded object driving assembly is used for driving the to-be-welded object carrying platform to move, and a movement path of the to-be-welded object carrying platform driven by the to-be-welded object driving assembly matches the shape of the internal weld joint.
[0060] By the above technical scheme, the to-be-welded object driving mechanism is more reasonable and automated.
[0061] Further, the to-be-welded object driving assembly comprises a to-be-welded object driving member and a bearing platform connecting shaft, the bearing platform connecting shaft is sleeved with a first rotary driving gear, and the first rotary driving gear is synchronously rotationally connected with the bearing platform connecting shaft, the rotary output shaft of the to-be-welded object driving member is sleeved with a second rotary driving gear, and the second rotary driving gear is synchronously rotationally connected with the rotary output shaft of the to-be-welded object driving member, and the first rotary driving gear is engaged with the second rotary gear.
[0062] By adopting the technical scheme, synchronous rotation of the rotary output shaft of the to-be-welded object driving member drives the second rotary driving gear to rotate, and synchronous rotation of the second rotary gear drives the bearing platform connecting shaft to rotate, thereby driving the to-be-welded object bearing platform to rotate.
[0063] Specifically, the inner ring of the first rotary gear is recessed with a first gear limiting groove, and correspondingly, the bearing platform connecting shaft is recessed with a second gear limiting groove opposite to the first gear limiting groove at the position where the first rotary gear is arranged, and a first gear limiting block is clamped in the first gear limiting groove and the second gear limiting groove, so as to realize synchronous rotation of the two; the inner ring of the second rotary gear is recessed with a third gear limiting groove, and correspondingly, the rotary output shaft of the to-be-welded object driving member is recessed with a fourth rotary limiting groove opposite to the third gear limiting groove at the position where the second rotary gear is arranged, and a second gear limiting block is clamped in the third gear limiting groove and the fourth gear limiting groove, so as to realize synchronous rotation of the two; the to-be-welded object driving member adopts a motor.
[0064] Specifically, the first rotary gear is located on the side of the second bearing away from the first bearing, and a spacing sleeve is arranged between the first rotary gear and the second bearing, and the bearing platform connecting shaft is provided with a limiting nut on the side of the first rotary gear away from the second bearing, and the limiting nut is provided with two limiting nuts to realize installation of the first bearing, the second bearing and the first rotary gear.
[0065] Further, the welding driving mechanism and the to-be-welded object driving member are arranged on the base frame.
[0066] By adopting the technical scheme, the welding equipment is more reasonable, and specifically, the welding equipment comprises a welding driving connecting plate, and the welding driving connecting plate is fixedly arranged on the base plate.
[0067] The second welding driving module is arranged on the first sliding connecting piece and slides synchronously with the first sliding connecting piece, the first sliding driving piece is installed on the welding driving connecting plate through a first driving installation support, the first sliding rail is fixedly arranged on the welding driving connecting plate, the first limiting fixed plate and the second limiting fixed plate are fixedly arranged on the welding driving connecting plate, the second sliding driving piece is installed on the first sliding connecting piece through a second driving installation support, and the third limiting fixed plate and the fourth limiting fixed plate are arranged on the first sliding connecting piece; further, the fourth limiting fixed plate is formed as the second driving installation support.
[0068] The first welding driving module is arranged on the second sliding connecting piece and slides synchronously with the second sliding connecting piece, the second sliding driving piece is installed on the welding driving connecting plate through a second driving installation support in the case that the first sliding connecting piece is connected with the welding mechanism, the second sliding rail is fixedly arranged on the welding driving connecting plate, the third limiting fixed plate and the fourth limiting fixed plate are fixedly arranged on the welding driving connecting plate, the first sliding driving piece is installed on the second sliding connecting piece through a first driving installation support, and the first limiting fixed plate and the second limiting fixed plate are arranged on the second sliding connecting piece; further, the fourth limiting fixed plate is formed as the second driving installation support.
[0069] Compared with the prior art, the welding mechanism and the welding equipment have the following beneficial effects:
[0070] (1) The welding mechanism and the welding equipment can solve the welding problem of the internal welding seam formed by the first to-be-welded object and the second to-be-welded object when the inner hole of the welding object of the first to-be-welded object is a small hole.
[0071] (2) The welding equipment greatly improves the welding efficiency and quality of products, weld flatness, welding precision, and the probability of welding failure.
[0072] (3) The welding mechanism and the welding equipment are reasonable in design. BRIEF DESCRIPTION OF DRAWINGS
[0073] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0074] Figure 1It is a three-dimensional structure schematic view of the welding mechanism of the utility model;
[0075] Figure 2 It is a three-dimensional structure schematic view of the welding equipment of the utility model;
[0076] Figure 3 It is a welding operation schematic view of the welding equipment of the utility model;
[0077] Figure 4 It is Figure 3 It is an enlarged view of A in the middle;
[0078] Figure 5 It is a three-dimensional structure schematic view of the welding equipment of the utility model under another angle (except base frame support foot);
[0079] Figure 6 It is a structure schematic view of the welding mechanism and the welding driving mechanism in the welding equipment of the utility model;
[0080] Figure 7 It is a structure schematic view of the welding mechanism and the to-be-welded object driving mechanism in the welding equipment of the utility model;
[0081] Figure 8 It is a structure schematic view of the second sliding driving member adopting a servo motor in the welding equipment of the utility model;
[0082] The corresponding component names of various reference numerals in the figures are as follows: 1, welding mechanism; 101, welding gun; 1011, welding head; 102, support connecting piece; 1021, first support connecting section; 1021-1, first support end; 1021-2, second support end; 1022, second support connecting section; 2, welding driving mechanism; 201, welding connecting fixed structure; 2011, first connecting fixed block; 2011-1, first connecting fixed groove; 2012, second connecting fixed block; 2012-1, second connecting fixed groove; 202, first welding driving module; 2021, first sliding driving piece; 2022, first sliding connecting piece; 2023, first sliding rail; 2024, first sliding block; 203, second welding driving module; 2031, second sliding driving piece; 2032, second sliding connecting piece; 2033, second sliding rail; 2034, second sliding block; 2035, second screw rod; 3, object-to-be-welded driving mechanism; 301, object-to-be-welded driving assembly; 3011, object-to-be-welded driving piece; 3011-1, rotating output shaft; 3011-2, fourth gear limiting groove; 3012, bearing platform connecting shaft; 3012-1, second welding cooperation through hole; 3012-2, second gear limiting groove; 3013, first rotating driving gear; 3013-1, first gear limiting groove; 3014, second rotating driving gear; 3014-1, third gear limiting groove; 302, object-to-be-welded bearing platform; 3021, bearing platform body; 3022, positioning plate; 3022-1, positioning groove; 3023, support piece; 3023-1, caster; 3023-2, caster support; 3024, first welding cooperation through hole; 4, first limiting piece; 5, second limiting piece; 6, third limiting piece; 7, fourth limiting piece; 8, first limiting fixed plate; 801, first adjusting screw hole; 9, second limiting fixed plate; 901, second adjusting screw hole; 10, third limiting fixed plate; 1001, third adjusting screw hole; 11, fourth limiting fixed plate; 1101, fourth adjusting screw hole; 12, base frame; 1201, base plate; 12011, connecting shaft cooperation hole; 1202, base frame support leg; 13, bearing seat; 14, bearing; 1401, first bearing; 1402, second bearing; 15, spacing sleeve; 16, limiting nut; 17, welding driving connecting plate; 18, first driving installation support; 19, second driving installation support;
[0083] 100, first object-to-be-welded; 100-1, object-to-be-welded inner hole; 200, second object-to-be-welded; 200-1, connecting opening; 200-2, upper half bucket; 200-3, lower half bucket; 200-4, belt-shaped bucket hoop; 300, internal welding seam. DETAILED DESCRIPTION
[0084] The present application will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0085] The forgoing aspects and features of the present application are explained in greater detail below in the context of the specific embodiments. Those of ordinary skill in the art will quickly recognize how other aspects and features of the present application can be implemented based on the attached drawings and detailed description. It should be noted that the following descriptions are meant to be illustrative only and not limiting of the scope of the application. Many variations of the application can be implemented in light of the foregoing disclosure. Those skilled in the art will recognize or be able to ascertain using no more than routine experimentation many equivalents to the specific embodiments described herein. It will be apparent to those skilled in the art that various modifications and variations can be made to the present application without departing from the spirit or scope of the application. Thus, it is intended that the present application cover modifications and variations of this application provided they come within the scope of the appended claims and their equivalents.
[0086] It is to be understood that the foregoing description is merely illustrative of various aspects of embodiments of the application, and that, additionally, the description used from time to time in the specification causes the use of structural descriptors, terms and / or phrasing that can conventionally convey one or more structural and / or functional aspects of the described embodiments. However, it will be apparent to those of ordinary skill in the art having the benefit of this disclosure that one aspect described in the specification can be implemented independently of any other aspects, and that various implementations of such one or more aspects can be implemented or performed with or without association to other aspects. It will also be appreciated that features described in the specification as being implemented in one aspect can be implemented in other aspects. For example, act(s) or operation(s) described in the specification as being implemented in one aspect can be implemented in other aspects, and vice versa.
[0087] It is also to be understood that the above description is only illustrative of the aspects of the embodiments presented herein and that, additionally, the description used from time to time in the specification causes the use of structural descriptors, terms and / or phrasing that can conventionally convey one or more structural and / or functional aspects of the described embodiments. However, it will be apparent to those of ordinary skill in the art having the benefit of this disclosure that one aspect described in the specification can be implemented independently of any other aspects, and that various implementations of such one or more aspects can be implemented or performed with or without association to other aspects. It will also be appreciated that features described in the specification as being implemented in one aspect can be implemented in other aspects. For example, act(s) or operation(s) described in the specification as being implemented in one aspect can be implemented in other aspects, and vice versa.
[0088] Further, in the following description, numerous specific details are provided, such as examples of programming, buffers, etc. One skilled in the relevant art will recognize that the application can be practiced without these specific details. In some instances, well-known structures and functions have not been described in detail in order to avoid obscuring the application.
[0089] In the description of the present application, it should be noted that, unless specifically stated and limited otherwise, the terms "mounting", "connected", "connecting" should be construed broadlyly, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, or can be connected internally between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present application according to specific circumstances.
[0090] The technical scheme provided by the embodiments of the present application is described below with reference to the drawings.
[0091] Referring to Figure 1 The utility model provides a kind of welding mechanism 1, comprising: welding torch 101 and support connecting piece 102, the welding torch 101 has welding head 1011, the support connecting piece 102 includes first support connecting section 1021 and second support connecting section 1022, the first support connecting section 1021 is extended along first direction and its two ends are formed into first support end 1021-1 and second support end 1021-2 respectively, the welding torch 101 is arranged at the side of second support end 1021-2, and the two sides of second support connecting section 1022 are connected with second support end 1021-2 and welding torch 101 respectively, and the welding head 1011 of welding torch 101 is arranged towards first support end 1021-1.
[0092] By the above technical scheme, the welding mechanism 1 can weld the internal weld joint 300 formed at the connection of the first and second objects to be welded when the first object to be welded is installed to the connection opening 200-1 of the second object to be welded. Specifically, the operator can insert the end of the welding mechanism 1 provided with the welding torch 101 into the second object to be welded through the object inner hole 100-1 of the first object to be welded, and since the welding head 1011 of the welding torch 101 is arranged towards the first support end 1021-1, the welding head 1011 of the welding torch 101 is arranged towards the side of the connection opening 200-1 of the second object to be welded at this time. The welding mechanism 1 moves a certain distance in the second direction perpendicular to the first direction, so that the welding head 1011 of the welding mechanism 1 is aligned with the internal weld joint 300. The welding mechanism 1 or the second object to be welded is moved so that the movement path of the welding mechanism 1 or the second object to be welded matches the shape of the internal weld joint 300. For example, if the internal weld joint 300 is circular, the movement path of the welding mechanism 1 or the second object to be welded is circular, i.e. rotation. If the internal weld joint 300 is square, the movement path of the welding mechanism 1 or the second object to be welded is square, so that the internal weld joint 300 can be welded and sealed. The above technical scheme greatly facilitates the welding work of the operator.
[0093] And the above technical solution makes the welding mechanism 1 more reasonable, and can reduce the size of the welding mechanism 1 provided with the welding gun 101 at one end. In the second direction perpendicular to the first direction, the distance from the side of the welding gun 101 away from the second support end 1021-2 to the side of the second support end 1021-2 away from the welding gun 101 can be less than or equal to the hole diameter of the welding hole 100-1 of the first welding object 100. Specifically, in the second direction, the distance from the side of the welding gun 101 away from the second support end 1021-2 to the side of the second support end 1021-2 away from the welding gun 101 can be 40mm, which can perfectly solve the welding problem of the internal weld joint 300 formed by the first welding object 100 and the second welding object 200 when the welding hole 100-1 of the first welding object 100 is a small hole.
[0094] Further, the welding gun 101 is an argon arc welding gun 101, and the support connecting piece 102 is hollow to form an air pipe. The second support connecting section 1022 of the support connecting piece 102 is connected and communicated with the gas inlet of the welding gun 101.
[0095] The above technical solution makes the welding mechanism 1 more reasonable and the structure more integrated and simplified, so that it can better extend into the interior of the second welding object 200 through the welding hole 100-1 of the first welding object 100.
[0096] Referring to Figures 1 to 7 A welding device for welding the internal weld joint 300 formed by the connection of the first welding object 100 to the connection opening 200-1 of the second welding object 200, comprising a welding mechanism 1, a welding object driving mechanism 3, and a base frame 12. The welding mechanism 1 adopts the welding mechanism 1 described above. The welding object driving mechanism 3 comprises a welding object carrying platform 302 for carrying the second welding object 200 provided with the first welding object 100. The base frame 12 comprises a base plate 1201, and the welding object carrying platform 302 is located on one side of the base plate 1201 and movably arranged on the base plate 1201.
[0097] Specifically, the movement path of the welding object carrying platform 302 relative to the base plate 1201 matches the shape of the internal weld joint 300. For example, if the internal weld joint 300 is circular, the movement path of the welding object carrying platform 302 is circular, i.e. rotation. If the internal weld joint 300 is square, the movement path of the welding object carrying platform 302 is square.
[0098] Or the welding mechanism 1 can be movably arranged, the movement of the to-be-welded object carrying platform 302 is matched with the movement of the welding mechanism 1, so that the path of the movement of the welding head 1011 relative to the second to-be-welded object 200 matches the shape of the internal welding seam 300, for example, if the internal welding seam 300 is square, the welding mechanism 1 moves to match one side of the internal welding seam 300, and the to-be-welded object carrying platform 302 rotates, so that the welding head 1011 can be aligned with the adjacent side in the internal welding seam 300 and moved, and the cycle is implemented to match the trajectory with the shape of the internal welding seam 300, and of course there are many other combinations, the rotation of the to-be-welded object carrying platform 302 and the translation of the welding mechanism 1 can be combined into various paths.
[0099] With the above technical scheme, the operator can first install the first to-be-welded object 100 to the connecting opening 200-1 of the second to-be-welded object 200, and then weld and seal the external welding seam of the first to-be-welded object 100 and the second to-be-welded object 200 to realize external welding work; after completion, the second to-be-welded object 200 with the first to-be-welded object 100 installed is placed on the to-be-welded object carrying platform 302, the welding mechanism 1 is inserted into the second to-be-welded object 200, and the welding head 1011 is aligned with the internal welding seam 300; at this time, the to-be-welded object carrying platform 302 is moved, and since the movement path of the to-be-welded object carrying platform 302 matches the shape of the internal welding seam 300, the welding head 1011 of the welding gun 101 moves along the internal welding seam 300 relative to the second to-be-welded object 200, so that the welding gun 101 welds the internal welding seam 300 at this position, or the to-be-welded object carrying platform 302 moves and the welding mechanism 1 moves to weld the internal welding seam 300; finally, the welding mechanism 1 is withdrawn from the second to-be-welded object 200 to realize welding of the internal welding seam 300 generated when the first to-be-welded object 100 is installed; if the second to-be-welded object 200 is installed with multiple first to-be-welded objects 100, the operator can operate the second to-be-welded object 200 to cycle the above operation to weld all the internal welding seams 300;
[0100] The above technical scheme perfectly solves the welding problem of the internal welding seam 300 formed by the first to-be-welded object 100 and the second to-be-welded object 200 when the hole 100-1 of the first to-be-welded object 100 is a small hole, and greatly improves the welding efficiency and quality of the product, the welding seam is flat, greatly improves the welding precision, and reduces the probability of welding failure.
[0101] Further, the internal welding seam 300 is circular, and the to-be-welded object carrying platform 302 is arranged to rotate relative to the base plate 1201.
[0102] Adopting the technical scheme makes the welding equipment more reasonable.
[0103] Further, the bearing platform connecting shaft 3012 is arranged on the welding object bearing platform 302, and when the second welding object 200 provided with the first welding object 100 is placed on the welding object bearing platform 302 and the connecting opening 200-1 faces the side of the welding object bearing platform 302, the axis of the bearing platform connecting shaft 3012 is collinear with the central axis of the internal welding joint 300 formed by the connecting opening 200-1, and the welding object bearing platform 302 is arranged on the base plate 1201 by rotating the bearing platform connecting shaft 3012.
[0104] The welding object bearing platform 302 is provided with a first welding cooperation through hole 3024 through which one end of the welding gun 101 provided with the welding mechanism 1 can pass, and when the second welding object 200 provided with the first welding object 100 is placed on the welding object bearing platform 302 and the connecting opening 200-1 faces the side of the welding object bearing platform 302, the first welding cooperation through hole 3024 is opposite to the welding object inner hole 100-1 of the first welding object 100; the bearing platform connecting shaft 3012 is provided with a second welding cooperation through hole 3012-1 at a position opposite to the first welding cooperation through hole 3024, and the second welding cooperation through hole 3012-1 can accommodate one end of the welding gun 101 provided with the welding mechanism 1; at least one end of the welding gun 101 provided with the welding mechanism 1 is telescopically arranged in the first welding cooperation through hole 3024 and the second welding cooperation through hole 3012-1, and the axis direction of the first welding cooperation through hole 3024 and the second welding cooperation through hole 3012-1 is the first direction.
[0105] Adopting the technical scheme makes the welding equipment more reasonable.
[0106] Further, the base plate 1201 is provided with a connecting shaft cooperation hole 12011, and the base plate 1201 is provided with a bearing seat 13 at the connecting shaft cooperation hole 12011, the bearing platform connecting shaft 3012 passes through the bearing seat 13, and the bearing 14 is arranged between the outer wall of the bearing platform connecting shaft 3012 and the bearing seat 13.
[0107] Adopting the technical scheme, the base frame 12 provides installation support basis for other mechanisms of the welding equipment; the arrangement of the bearing 14 can reduce the friction of the rotation of the bearing platform connecting shaft 3012, and make the rotation of the bearing platform connecting shaft 3012 more stable;
[0108] Specifically, the bearing 14 comprises a first bearing 1401 and a second bearing 1402, the first bearing 1401 is arranged closer to the base plate 1201 than the second bearing 1402, a spacer sleeve 15 is arranged between the first bearing 1401 and the second bearing 1402, the first bearing 1401 adopts a tapered roller bearing 14, and the second bearing 1402 adopts a deep groove ball bearing 14.
[0109] Further, the base frame 12 comprises a plurality of base frame legs 1202, and the plurality of base frame legs 1202 are arranged on a side of the base plate 1201 away from the object to be welded carrying platform 302.
[0110] By adopting the technical scheme, the welding equipment is more reasonable, specifically, the base frame legs 1202 are four in number and are respectively located at four corners of the base plate 1201.
[0111] Further, the object to be welded carrying platform 302 comprises a carrying platform body 3021, a positioning plate 3022, and a plurality of supporting pieces 3023, the positioning plate 3022 is arranged on the carrying platform body 3021, and the positioning plate 3022 is recessed to form a positioning groove 3022-1 matched with a part of the first object to be welded 100 protruding from the second object to be welded 200, and the plurality of supporting pieces 3023 are arranged on the carrying platform body 3021 and surround the positioning plate 3022, and the height of the supporting piece 3023 is matched with the distance from the carrying platform body 3021 at the position to the outer wall of the second object to be welded 200.
[0112] By adopting the technical scheme, the object to be welded carrying platform 302 is more reasonable, the positioning plate 3022 can facilitate the operator to position and place the second object to be welded 200 with the first object to be welded 100 on the carrying platform body 3021, and the plurality of supporting pieces 3023 can enable the second object to be welded 200 with the first object to be welded 100 to be stably and reliably placed on the carrying platform body 3021, specifically, the supporting pieces 3023 are four in number.
[0113] Further, the second object to be welded 200 is in a cylindrical structure, the supporting piece 3023 comprises a caster 3023-1 and a caster support 3023-2, the caster support 3023-2 is arranged on the carrying platform body 3021, the caster 3023-1 is rotationally arranged on the caster support 3023-2, and the rotation axis of the caster 3023-1 is parallel to the axis of the second object to be welded 200.
[0114] With the above technical scheme, the operator can rotate the second welding object 200, which is convenient for actual operation. For example, if multiple first welding objects 100 need to be installed on the second welding object 200, after the internal welding seam 300 formed by one first welding object 100 is welded, the operator can lift the second welding object 200, so that the first welding object 100 at this position is separated from the positioning groove 3022-1, and then the second welding object 200 is rotated by a certain angle and then is placed down. At this time, the operator can rotate the second welding object 200 to the next first welding object 100 by means of the castor 3023-1, lift the second welding object 200, and then put the first welding object 100 at this position into the positioning groove 3022-1.
[0115] Further, the welding device comprises a welding driving mechanism 2 connected with the welding mechanism 1 for driving the welding mechanism 1 to move along a first direction and for driving the welding mechanism 1 to move along a second direction perpendicular to the first direction.
[0116] With the above technical scheme, the welding device is more reasonable and automatic. The welding driving mechanism 2 drives the welding mechanism 1 to move along the first direction, so that one end of the welding mechanism 1 provided with the welding gun 101 extends into the second welding object 200 through the welding object inner hole 100-1 of the first welding object 100. The welding driving mechanism 2 drives the welding mechanism 1 to move along the second direction, so that the welding head 1011 of the welding gun 101 is aligned with the internal welding seam 300. The welding driving mechanism 2 is reversely driven to reset.
[0117] Further, the welding driving mechanism 2 comprises a welding connecting and fixing structure 201 for connecting and fixing the welding mechanism 1. The welding connecting structure comprises a first connecting and fixing block 2011 and a second connecting and fixing block 2012. The first connecting and fixing block 2011 is oppositely arranged with the second connecting and fixing block 2012 and is detachably connected with the second connecting and fixing block 2012. The side of the first connecting and fixing block 2011 facing the second connecting and fixing block 2012 is recessed to be provided with a first connecting and fixing groove 2011-1 matched with the first supporting and connecting section 1021. The side of the second connecting and fixing block 2012 facing the first connecting and fixing block 2011 is recessed to be provided with a second connecting and fixing groove 2012-1 matched with the first supporting and connecting section 1021.
[0118] With the above technical scheme, the first connecting and fixing block 2011 and the second connecting and fixing block 2012 are matched to clamp the first supporting and connecting section 1021, so as to realize the connection between the welding driving mechanism 2 and the welding mechanism 1.
[0119] The detachable connection of the first connecting fixed block 2011 and the second connecting fixed block 2012 enables the welding connection fixed structure 201 to release the welding mechanism 1, that is, the welding mechanism 1 can be separated from the welding driving mechanism 2, thereby achieving daily maintenance and equipment replacement; specifically, the first connecting fixed block 2011 and the second connecting fixed block 2012 are detachably connected through bolts.
[0120] Further, the welding driving mechanism 2 comprises a first welding driving module 202 for driving the welding mechanism 1 to move along the first direction, and a second welding driving module 203 for driving the welding mechanism 1 to move along the second direction.
[0121] The above technical solution makes the welding driving mechanism 2 more reasonable.
[0122] The first welding driving module 202 comprises a first sliding driving member 2021 and a first sliding connecting member 2022, the first sliding driving member 2021 is used for driving the first sliding connecting member 2022 to slide along the first direction;
[0123] The second welding driving module 203 comprises a second sliding driving member 2031 and a second sliding connecting member 2032, the second sliding driving member 2031 is used for driving the second sliding connecting member 2032 to slide along the second direction;
[0124] The second welding driving module 203 is arranged on the first sliding connecting member 2022 to slide synchronously with the first sliding connecting member 2022, and the second sliding connecting member 2032 is connected with the welding mechanism 1; or the first welding driving module 202 is arranged on the second sliding connecting member 2032 to slide synchronously with the second sliding connecting member 2032, and the first sliding connecting member 2022 is connected with the welding mechanism 1.
[0125] Specifically, the first sliding driving member 2021 adopts a gas cylinder, and the driving rod of the first sliding driving member 2021 extends in the first direction; or the first sliding driving member 2021 adopts a servo motor, and the output shaft of the first sliding driving member 2021 drives a first screw rod extending in the first direction to rotate, and the first sliding connecting member 2022 is threadedly connected with the first screw rod.
[0126] The second sliding driving member 2031 adopts a cylinder, and the driving rod of the second sliding driving member 2031 extends in the second direction; or the second sliding driving member 2031 adopts a servo motor, and the output shaft of the second sliding driving member 2031 drives the second screw rod 2035 extending in the second direction to rotate, and the second sliding connecting member 2032 is threadedly matched with the second screw rod 2035.
[0127] By adopting the technical scheme, the welding driving mechanism 2 can reliably and stably realize the movement of the welding mechanism 1 in the first direction and the second direction;
[0128] When the first sliding driving member 2021 and / or the second sliding driving member 2031 adopts a servo motor, the control of the movement of the welding mechanism 1 is more accurate, so that the welding equipment can adapt to more shapes of internal welding seams 300, preferably, the first sliding driving member 2021 adopts a cylinder, and the second sliding driving member 2031 adopts a servo motor;
[0129] The second welding driving module 203 is arranged on the first sliding connecting member 2022 to slide synchronously with the first sliding connecting member 2022, when the second sliding connecting member 2032 is connected with the welding mechanism 1, if the first sliding driving member 2021 drives the first sliding connecting member 2022 to slide in the first direction, the second welding driving module 203 will be driven to slide in the first direction synchronously, and the first sliding connecting member 2022 is connected with the welding mechanism 1, so as to realize the sliding of the welding mechanism 1 in the first direction; if the second sliding driving member 2031 drives the second sliding connecting member 2032 to slide in the second direction, the welding mechanism 1 will be driven to slide in the second direction synchronously, so as to realize the sliding of the welding mechanism 1 in the second direction; the above technical scheme is simple, reliable and stable in operation;
[0130] The first welding driving module 202 is arranged on the second sliding connecting member 2032 to slide synchronously with the second sliding connecting member 2032, and the first sliding connecting member 2022 is connected with the welding mechanism 1.
[0131] Further, the first welding driving module 202 comprises a first sliding rail 2023 and a first sliding block 2024, the first sliding rail 2023 is arranged to extend in the first direction, the first sliding block 2024 is arranged on the first sliding rail 2023 to slide along the first sliding rail 2023, and the first sliding connecting member 2022 is arranged on the first sliding block 2024.
[0132] The second welding driving module 203 comprises a second sliding rail 2033 and a second sliding block 2034, the second sliding rail 2033 is arranged to extend along the second direction, the second sliding block 2034 is arranged on the second sliding rail 2033 and is slidable along the second sliding rail 2033, and the second sliding connecting piece 2032 is arranged on the second sliding block 2034.
[0133] By adopting the technical scheme, the cooperation of the first sliding rail 2023 and the first sliding block 2024 can guide the sliding of the first sliding connecting piece 2022 and make the sliding of the first sliding connecting piece 2022 more stable, reliable and smooth; and the cooperation of the second sliding rail 2033 and the second sliding block 2034 can guide the sliding of the second sliding connecting piece 2032 and make the sliding of the second sliding connecting piece 2032 more stable, reliable and smooth.
[0134] Further, the welding device comprises a first limiting piece 4 and a second limiting piece 5, the first limiting piece 4 and the second limiting piece 5 are respectively located on two sides of the first sliding connecting piece 2022 in the first direction, and the first limiting piece 4 and the second limiting piece 5 are arranged at a distance in the first direction to limit the movement range of the first sliding connecting piece 2022 in the first direction.
[0135] The welding device comprises a third limiting piece 6 and a fourth limiting piece 7, the third limiting piece 6 and the fourth limiting piece 7 are respectively located on two sides of the second sliding connecting piece 2032 in the second direction, and the third limiting piece 6 and the fourth limiting piece 7 are arranged at a distance in the second direction to limit the movement range of the second sliding connecting piece 2032 in the second direction.
[0136] The first sliding connecting piece 2022 will abut against the first limiting piece 4 in the sliding process to limit the sliding of the first sliding connecting piece 2022 in the direction, and the first sliding connecting piece 2022 will abut against the second limiting piece 5 in the reverse direction to limit the sliding of the first sliding connecting piece 2022 in the direction, thereby realizing the cooperation of the first limiting piece and the second limiting piece to limit the sliding range of the first sliding connecting piece 2022 in the first direction; that is, when the first sliding connecting piece 2022 abuts against the first limiting piece 4, the depth of the end of the welding mechanism 1 provided with the welding gun 101 inserted into the second object to be welded 200 can be limited, the distance between the welding head 1011 and the internal welding seam 300 can be effectively controlled, the stability of the welding arc and the sufficient protection of argon can be ensured, and the second sliding connecting piece 2032 abuts against the second limiting piece 5, which can ensure that the end of the welding mechanism 1 provided with the welding gun 101 is completely inserted into the first object to be welded and the second object to be welded 200;
[0137] The second sliding connecting piece 2032 will abut against the third limiting piece 6 in the sliding process to limit the sliding of the second sliding connecting piece 2032 in the direction, and the second sliding connecting piece 2032 will abut against the fourth limiting piece 7 in the reverse direction to limit the sliding of the second sliding connecting piece 2032 in the direction, thereby realizing the cooperation of the third limiting piece and the fourth limiting piece to limit the sliding range of the second sliding connecting piece 2032 in the second direction; that is, when the second sliding connecting piece 2032 abuts against the third limiting piece 6, the welding head 1011 can be opposite to the internal welding seam 300; when the second sliding connecting piece 2032 abuts against the fourth limiting piece 7, the welding head 1011 can be opposite to the internal hole 100-1 of the first object to be welded 100, so that the end of the welding mechanism 1 provided with the welding gun 101 can safely exit the first object to be welded and the second object to be welded 200.
[0138] Further, the first limiting piece 4 and the second limiting piece 5 can be adjustably arranged to approach or move away from each other, and the third limiting piece 6 and the fourth limiting piece 7 can be adjustably arranged to approach or move away from each other.
[0139] The above technical scheme makes the arrangement of the first limiting piece 4, the second limiting piece 5, the third limiting piece 6 and the fourth limiting piece 7 more reasonable, and the operator can adjust the movement range of the welding mechanism 1 in the first direction and the second direction according to the actual welding requirements, so that the welding equipment is more practical and reasonable.
[0140] Further, the first sliding connector 2022 is provided with a first limiting fixed plate 8 and a second limiting fixed plate 9 on both sides in the first direction, the first limiting part 4 and the second limiting part 5 adopt screws, the first limiting fixed plate 8 is provided with a first adjusting screw hole 801 matched with the first limiting part 4, the first limiting part 4 is threadedly adjusted and arranged in the first adjusting screw hole 801, the second limiting fixed plate 9 is provided with a second adjusting screw hole 901 matched with the second limiting part 5, and the second limiting part 5 is threadedly adjusted and arranged in the second adjusting screw hole 901.
[0141] The second sliding connector 2032 is provided with a third limiting fixed plate 10 and a fourth limiting fixed plate 11 on both sides in the second direction, the third limiting part 6 and the fourth limiting part 7 adopt screws, the third limiting fixed plate 10 is provided with a third adjusting screw hole 1001 matched with the third limiting part 6, the third limiting part 6 is threadedly adjusted and arranged in the third adjusting screw hole 1001, the fourth limiting fixed plate 11 is provided with a fourth adjusting screw hole 1101 matched with the fourth limiting part 7, and the fourth limiting part 7 is threadedly adjusted and arranged in the fourth adjusting screw hole 1101.
[0142] By the above technical scheme, the first limiting part 4 is threadedly adjusted and arranged in the first adjusting screw hole 801 to realize adjustment of approaching or moving away from the second limiting part 5, and the adjustment accuracy of the first limiting part 4 can be ensured; the second limiting part 5 is threadedly adjusted and arranged in the second adjusting screw hole 901 to realize adjustment of approaching or moving away from the first limiting part 4, and the adjustment accuracy of the second limiting part 5 can be ensured.
[0143] The third limiting part 6 is threadedly adjusted and arranged in the third adjusting screw hole 1001 to realize adjustment of approaching or moving away from the fourth limiting part 7, and the adjustment accuracy of the third limiting part 6 can be ensured; the fourth limiting part 7 is threadedly adjusted and arranged in the fourth adjusting screw hole 1101 to realize adjustment of approaching or moving away from the third limiting part 6, and the adjustment accuracy of the fourth limiting part 7 can be ensured.
[0144] The above technical scheme is reasonable in design and convenient in operation, and an operator only needs to rotate the first limiting part 4, the second limiting part 5, the third limiting part 6 and the fourth limiting part 7 to realize corresponding adjustment.
[0145] Further, the to-be-welded object driving mechanism 3 comprises a to-be-welded object driving assembly 301 for driving the to-be-welded object carrying platform 302 to move, and the movement path of the to-be-welded object carrying platform 302 driven by the to-be-welded object driving assembly 301 matches the shape of the internal welding seam 300.
[0146] By adopting the technical scheme, the to-be-welded object driving mechanism 3 is more reasonable and automated.
[0147] Further, the to-be-welded object driving assembly 301 comprises a to-be-welded object driving member 3011 and a carrying platform connecting shaft 3012, the carrying platform connecting shaft 3012 is sleeved with a first rotary driving gear 3013, the first rotary driving gear 3013 is synchronously rotationally connected with the carrying platform connecting shaft 3012, a rotary output shaft 3011-1 of the to-be-welded object driving member 3011 is sleeved with a second rotary driving gear 3014, the second rotary driving gear 3014 is synchronously rotationally connected with the rotary output shaft 3011-1 of the to-be-welded object driving member 3011, and the first rotary driving gear 3013 is engaged with the second rotary gear.
[0148] By adopting the technical scheme, the rotary output shaft 3011-1 of the to-be-welded object driving member 3011 is synchronously rotated to make the second rotary driving gear 3014 rotate, since the second rotary gear is engaged with the first rotary gear, the second rotary gear is synchronously driven to rotate the carrying platform connecting shaft 3012, and further drives the to-be-welded object carrying platform 302 to rotate.
[0149] Specifically, a first gear limiting groove 3013-1 is recessed in the inner ring of the first rotary gear, correspondingly, a second gear limiting groove 3012-2 opposite to the first gear limiting groove 3013-1 is recessed in the carrying platform connecting shaft 3012 at the position where the first rotary gear is arranged, a first gear limiting block is clamped in the first gear limiting groove 3013-1 and the second gear limiting groove 3012-2, so as to realize synchronous rotation of the two; a third gear limiting groove 3014-1 is recessed in the inner ring of the second rotary gear, correspondingly, a fourth rotary limiting groove opposite to the third gear limiting groove 3014-1 is recessed in the rotary output shaft 3011-1 of the to-be-welded object driving member 3011 at the position where the second rotary gear is arranged, a second gear limiting block is clamped in the third gear limiting groove 3014-1 and the fourth gear limiting groove 3011-2, so as to realize synchronous rotation of the two; the to-be-welded object driving member 3011 adopts a motor.
[0150] Specifically, the first rotating gear is located on the side of the second bearing 1402 away from the first bearing 1401, and a spacer sleeve 15 is arranged between the first rotating gear and the second bearing 1402. The bearing platform connecting shaft 3012 is provided with a limiting nut 16 on the side of the first rotating gear away from the second bearing 1402, and two limiting nuts 16 are arranged to realize the installation of the first bearing 1401, the second bearing 1402, and the first rotating gear.
[0151] Further, the welding driving mechanism 2 and the welding object driving member 3011 are arranged on the base frame 12.
[0152] The above technical scheme makes the welding equipment more reasonable. Specifically, the welding equipment comprises a welding driving connecting plate 17 fixedly arranged on the base plate 1201.
[0153] The second welding driving module 203 is arranged on the first sliding connecting member 2022 and slides synchronously with the first sliding connecting member 2022. When the second sliding connecting member 2032 is connected with the welding mechanism 1, the first sliding driving member 2021 is installed on the welding driving connecting plate 17 through a first driving installation support 18, the first sliding rail 2023 is fixedly arranged on the welding driving connecting plate 17, the first limiting fixed plate 8 and the second limiting fixed plate 9 are fixedly arranged on the welding driving connecting plate 17, the second sliding driving member 2031 is installed on the first sliding connecting member 2022 through a second driving installation support 19, and the third limiting fixed plate 10 and the fourth limiting fixed plate 11 are arranged on the first sliding connecting member 2022. Further, the fourth limiting fixed plate 11 is formed as the second driving installation support 19.
[0154] The first welding driving module 202 is arranged on the second sliding connecting member 2032 and slides synchronously with the second sliding connecting member 2032. When the first sliding connecting member 2022 is connected with the welding mechanism 1, the second sliding driving member 2031 is installed on the welding driving connecting plate 17 through the second driving installation support 19, the second sliding rail 2033 is fixedly arranged on the welding driving connecting plate 17, the third limiting fixed plate 10 and the fourth limiting fixed plate 11 are fixedly arranged on the welding driving connecting plate 17, the first sliding driving member 2021 is installed on the second sliding connecting member 2032 through the first driving installation support 18, and the first limiting fixed plate 8 and the second limiting fixed plate 9 are arranged on the second sliding connecting member 2032. Further, the fourth limiting fixed plate 11 is formed as the second driving installation support 19.
[0155] The same parts in different embodiments of the present disclosure can be referred to each other, and each embodiment focuses on the difference from other embodiments.
[0156] The above merely illustrates the specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited to this. Any person skilled in the art can easily think of the changes or replacements within the technical scope disclosed by the present disclosure, which should be covered in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A welding mechanism, characterized in that, include: The welding torch (101) and the support connector (102) are provided. The welding torch (101) has a welding head (1011). The support connector (102) includes a first support connecting section (1021) and a second support connecting section (1022). The first support connecting section (1021) extends along a first direction and its two ends are respectively formed as a first support end (1021-1) and a second support end (1021-2). The welding torch (101) is disposed on one side of the second support end (1021-2). The two sides of the second support connecting section (1022) are respectively connected to the second support end (1021-2) and the welding torch (101). The welding head (1011) of the welding torch (101) is disposed towards the first support end (1021-1).
2. The welding mechanism according to claim 1, characterized in that: The welding torch (101) is an argon arc welding torch (101). The support connector (102) is hollow to form a vent pipe. The second support connector section (1022) of the support connector (102) is connected and communicates with the air inlet of the welding torch (101).
3. A welding device, characterized in that, The welding mechanism (1), the welding object driving mechanism (3), and the base frame (12) are used to weld the internal weld seam (300) formed at the connection opening (200-1) of the first weld object (100) to the second weld object (200). The welding mechanism (1) is the welding mechanism (1) according to any one of claims 1 to 2. The welding object driving mechanism (3) includes a weld object carrying platform (302) for carrying the second weld object (200) on which the first weld object (100) is installed. The base frame (12) includes a base plate (1201). The weld object carrying platform (302) is located on one side of the base plate (1201) and is movably disposed on the base plate (1201).
4. The welding equipment according to claim 3, characterized in that: The internal weld seam (300) is circular, and the workpiece support platform (302) is rotatably arranged relative to the substrate (1201); The welding material support platform (302) is provided with a support platform connecting shaft (3012). When a second welding material (200) on which a first welding material (100) is installed is placed on the welding material support platform (302) and the connecting opening (200-1) faces the welding material support platform (302), the axis of the support platform connecting shaft (3012) is collinear with the central axis of the internal weld seam (300) formed by the connecting opening (200-1). The welding material support platform (302) is rotatably mounted on the substrate (1201) by means of the support platform connecting shaft (3012). The platform (302) for supporting the workpiece to be welded is provided with a first welding mating through hole (3024) through which one end of the welding mechanism (1) equipped with a welding torch (101) can pass. When a second workpiece (200) to be welded, on which the first workpiece (100) is mounted, is placed on the platform (302) and the connecting opening (200-1) faces the platform (302), the first welding mating through hole (3024) is opposite to the inner hole (100-1) of the first workpiece to be welded (100); the connecting shaft (3012) of the platform is in contact with... A second welding fit through hole (3012-1) is provided through the first welding fit through hole (3024) at a relative position, and the second welding fit through hole (3012-1) can accommodate one end of the welding mechanism (1) provided with the welding gun (101). At least one end of the welding mechanism (1) provided with the welding gun (101) is telescopically provided in the first welding fit through hole (3024) and the second welding fit through hole (3012-1). The axial direction of the first welding fit through hole (3024) and the second welding fit through hole (3012-1) is the first direction.
5. The welding equipment according to claim 4, characterized in that: The substrate (1201) has a connecting shaft mating hole (12011), and the substrate (1201) has a bearing seat (13) at the connecting shaft mating hole (12011). The bearing platform connecting shaft (3012) passes through the bearing seat (13), and a bearing (14) is provided between the outer wall of the bearing platform connecting shaft (3012) and the bearing seat (13). The base frame (12) includes a plurality of base frame legs (1202), which are disposed on the side of the substrate (1201) away from the welding material support platform (302).
6. The welding equipment according to claim 3, characterized in that: The platform (302) for supporting the object to be welded includes a platform body (3021), a positioning plate (3022), and several support members (3023). The positioning plate (3022) is disposed on the platform body (3021), and the positioning plate (3022) is recessed to form a positioning groove (3022-1) that matches the part of the first object to be welded (100) that protrudes from the second object to be welded (200). Several support members (3023) are disposed on the platform body (3021) and surround the positioning plate (3022). The height of the support member (3023) matches the distance from the platform body (3021) at its location to the outer wall of the second object to be welded (200). The second object to be welded (200) has a cylindrical structure. The support (3023) includes a caster (3023-1) and a caster bracket (3023-2). The caster bracket (3023-2) is mounted on the bearing platform body (3021). The caster (3023-1) is rotatably mounted on the caster bracket (3023-2), and the rotation axis of the caster (3023-1) is parallel to the axis of the second object to be welded (200).
7. The welding equipment according to claim 3, characterized in that: It includes a welding drive mechanism (2), which is connected to the welding mechanism (1) for driving the welding mechanism (1) to move along a first direction and for driving the welding mechanism (1) to move along a second direction perpendicular to the first direction; The welding drive mechanism (2) includes a welding connection fixing structure (201) for connecting and fixing the welding mechanism (1). The welding connection structure includes a first connection fixing block (2011) and a second connection fixing block (2012). The first connection fixing block (2011) and the second connection fixing block (2012) are arranged opposite to each other and are detachably connected. The first connection fixing block (2011) is recessed on the side facing the second connection fixing block (2012) with a first connection fixing groove (2011-1) that matches the first support connection section (1021). The second connection fixing block (2012) is recessed on the side facing the first connection fixing block (2011) with a second connection fixing groove (2012-1) that matches the first support connection section (1021).
8. The welding equipment according to claim 7, characterized in that: The welding drive mechanism (2) includes a first welding drive module (202) for driving the welding mechanism (1) to move along the first direction, and a second welding drive module (203) for driving the welding mechanism (1) to move along the second direction. The first welding drive module (202) includes a first sliding drive member (2021) and a first sliding connector (2022), wherein the first sliding drive member (2021) is used to drive the first sliding connector (2022) to slide along the first direction; The second welding drive module (203) includes a second sliding drive member (2031) and a second sliding connector (2032). The second sliding drive member (2031) is used to drive the second sliding connector (2032) to slide along the second direction. The second welding drive module (203) is disposed on the first sliding connector (2022) and slides synchronously with the first sliding connector (2022), and the second sliding connector (2032) is connected to the welding mechanism (1); or the first welding drive module (202) is disposed on the second sliding connector (2032) and slides synchronously with the second sliding connector (2032), and the first sliding connector (2022) is connected to the welding mechanism (1).
9. The welding equipment according to claim 8, characterized in that: The first welding drive module (202) includes a first slide rail (2023) and a first slider (2024). The first slide rail (2023) extends along the first direction, and the first slider (2024) is slidably disposed on the first slide rail (2023) along the first slide rail (2023). The first sliding connector (2022) is disposed on the first slider (2024). The second welding drive module (203) includes a second slide rail (2033) and a second slider (2034). The second slide rail (2033) extends along the second direction, and the second slider (2034) is slidably disposed on the second slide rail (2033) along the second slide rail (2033). The second sliding connector (2032) is disposed on the second slider (2034). The first sliding drive member (2021) is a cylinder, and the extension and retraction direction of the drive rod of the first sliding drive member (2021) is the first direction; or the first sliding drive member (2021) is a servo motor, and its output shaft drives the first lead screw extending along the first direction to rotate, and the first sliding connector (2022) is threadedly engaged with the first lead screw. The second sliding drive member (2031) is a cylinder, and the extension and retraction direction of the drive rod of the second sliding drive member (2031) is the second direction; or the second sliding drive member (2031) is a servo motor, and its output shaft drives the second lead screw (2035) extending along the second direction to rotate, and the second sliding connector (2032) is threadedly engaged with the second lead screw (2035).
10. The welding equipment according to claim 8, characterized in that: It includes a first limiting member (4) and a second limiting member (5), the first limiting member (4) and the second limiting member (5) are respectively located on both sides of the first sliding connector (2022) in the first direction, and the first limiting member (4) and the second limiting member (5) are set at a distance in the first direction to limit the range of movement of the first sliding connector (2022) in the first direction; The welding equipment includes a third limiting member (6) and a fourth limiting member (7), the third limiting member (6) and the fourth limiting member (7) are respectively located on both sides of the second sliding connector (2032) in the second direction, and the third limiting member (6) and the fourth limiting member (7) are arranged at a distance in the second direction to limit the range of movement of the second sliding connector (2032) in the second direction; The first limiting member (4) and the second limiting member (5) are adjustable to be able to move closer to each other and further apart, and the third limiting member (6) and the fourth limiting member (7) are adjustable to be able to move closer to each other and further apart; The first sliding connector (2022) is provided with a first limiting fixing plate (8) and a second limiting fixing plate (9) on both sides in the first direction. The first limiting member (4) and the second limiting member (5) are screws. The first limiting fixing plate (8) is provided with a first adjusting screw hole (801) that matches the first limiting member (4). The first limiting member (4) is threadedly adjusted in the first adjusting screw hole (801). The second limiting fixing plate (9) is provided with a second adjusting screw hole (901) that matches the second limiting member (5). The second limiting member (5) is threadedly adjusted in the second adjusting screw hole (901). The second sliding connector (2032) is provided with a third limiting fixing plate (10) and a fourth limiting fixing plate (11) on both sides in the second direction. The third limiting member (6) and the fourth limiting member (7) are screws. The third limiting fixing plate (10) is provided with a third adjusting screw hole (1001) that matches the third limiting member (6). The third limiting member (6) is threadedly adjusted in the third adjusting screw hole (1001). The fourth limiting fixing plate (11) is provided with a fourth adjusting screw hole (1101) that matches the fourth limiting member (7). The fourth limiting member (7) is threadedly adjusted in the fourth adjusting screw hole (1101).