Honing quick-change clamp device for brake pump cylinder body

By designing an automated quick-change fixture device for honing brake pump cylinders, and utilizing a combination of movable arms and return springs, the clamping force and position can be automatically adjusted, solving the problem of low efficiency of manual fixtures in existing technologies, and improving honing efficiency and product quality stability.

CN223876796UActive Publication Date: 2026-02-06HEFEI HEAN MACHINERY MFG
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Patent Information

Application Number
CN202520403845.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-02-06
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

The existing honing fixtures for brake pump cylinders rely on manual operation, which leads to low efficiency, long time consumption and affects the stability of product quality. In particular, when processing workpieces of different specifications or sizes, the fixtures need to be frequently adjusted or replaced.

Method used

Design a honing quick-change fixture device including a turntable and multiple clamping mechanisms. Utilize a combination of movable arms and return springs to automatically adjust the clamping force and position. Combined with pneumatic telescopic components and opening/closing manipulators, it can achieve automated clamping of different workpieces.

Benefits of technology

It improves the stability and versatility of workpiece clamping, simplifies the operation process, reduces fixture change time, and improves honing efficiency and product quality stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a honing quick-change fixture device of a brake pump cylinder body, which comprises a turntable and a plurality of groups of fixture mechanisms arranged on the turntable, each fixture mechanism comprises a first bracket arranged on the turntable and a bracket arranged on the first bracket, and a clamping component for fixing a workpiece to be processed is arranged on the bracket. Opening and closing of the clamping assembly are controlled by an opening and closing mechanism connected with the clamping assembly. The clamping assembly comprises movable arms symmetrically arranged on the bracket, the ends of the same sides of the two movable arms are rotationally connected with the bracket, and the ends of the other sides of the two movable arms are connected through a reset spring. The clamping jaw is simple in structure, the ends, on the same side, of the two movable arms are rotationally connected with the bracket, the ends, on the other side, of the two movable arms are connected through the reset spring, and therefore when the clamping jaw faces workpieces of different sizes, the elasticity of the reset spring enables the clamping jaw to automatically adjust the clamping force and position according to the actual sizes of the workpieces; and it is ensured that each workpiece can be stably clamped.
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Description

TECHNICAL FIELD

[0001] The utility model relates to brake pump processing technical field, concretely is a kind of honing quick-change fixture device of brake pump cylinder body. BACKGROUND

[0002] In the modern mechanical processing field, the honing process of brake pump cylinder body is crucial to ensure the final quality of product, however, the brake pump cylinder honing fixture in the prior art still relies on manual operation to complete the clamping work of workpiece during clamping. This way not only is inefficient, but also greatly increases the time required for feeding and clamping, becoming the key factor restricting the overall honing efficiency. Specifically, the manual clamping process requires the operator to adjust the fixture to the appropriate position one by one and apply sufficient clamping force, which not only takes time, but also easily leads to inconsistent or failure due to human factors, thereby affecting the quality stability of the product. Especially when dealing with workpieces of different specifications or sizes, it is usually necessary to adjust the fixture or replace different fixture components, further prolonging the preparation time, and therefore a honing quick-change fixture device for brake pump cylinder body is proposed. SUMMARY

[0003] The utility model aims at providing a honing quick-change fixture device for brake pump cylinder body to solve the problems raised in the background.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a honing quick-change fixture device for brake pump cylinder body, comprising a turntable and a plurality of groups of fixture mechanisms arranged on the turntable, the fixture mechanism comprising a first support mounted on the turntable and a seat arranged on the first support, the seat being provided with a clamping assembly for fixing a workpiece to be processed, the opening and closing of the clamping assembly being controlled by an opening and closing mechanism connected thereto.

[0005] The clamping assembly comprises movable arms symmetrically arranged on the seat, the same side end portions of the two movable arms being rotatably connected to the seat, and the end portions of the other sides of the two movable arms being connected by a return spring, the two movable arms each being provided with a clamping jaw for clamping the outer periphery of the workpiece to be processed.

[0006] As a further scheme of the utility model: two limiting blocks are arranged in the reserved space between the two movable arms on the seat, and the area between the two limiting blocks is used for placing the workpiece to be processed.

[0007] As a further scheme of the utility model: it further comprises a rack, the opening and closing mechanism being mounted on the rack, the rack being provided with a base, the base being provided with a power box, the end portion of the power box being connected to the bottom of the turntable and driving it to rotate.

[0008] As a further scheme of the utility model: two movable arms are provided with suspension pieces at the end of the reset spring, and the end of the reset spring is fixed on the suspension piece.

[0009] As a further scheme of the utility model: the suspension piece is a columnar structure, an annular groove is formed in the outer periphery of the columnar structure, and the annular groove is used for fixing the hook of the end of the reset spring.

[0010] As a further scheme of the utility model: the opening and closing mechanism comprises a second support installed on the rack, a pneumatic telescopic assembly is arranged on the second support, a slide rail is arranged between the pneumatic telescopic assembly and the second support, and the rear end of the pneumatic telescopic assembly is connected with a gas source.

[0011] As a further scheme of the utility model: the opening and closing mechanism comprises a second support installed on the rack, a pneumatic telescopic assembly is arranged on the second support, a slide rail is arranged between the pneumatic telescopic assembly and the second support, and the rear end of the pneumatic telescopic assembly is connected with a gas source.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] The end of each movable arm on the same side is rotatably connected with the bracket, and the end of each movable arm on the other side is connected through the reset spring, so that when facing workpieces of different sizes, the elasticity of the reset spring can automatically adjust the clamping force and position of the clamping jaw according to the actual size of the workpiece, and each workpiece can be stably clamped, the design simplifies the operation process, greatly reduces the time required for replacing the clamp, and improves the work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a whole structure schematic view of the honing quick-change clamp device of the utility model;

[0015] Figure 2 It is a side view schematic view of the honing quick-change clamp device of the utility model;

[0016] Figure 3 It is a clamp mechanism schematic view of the utility model;

[0017] Figure 4 It is a movable arm and clamping jaw connection schematic view of the utility model;

[0018] Figure 5 It is an opening and closing mechanism schematic view of the utility model;

[0019] In the figure: 1, rack; 2, turntable; 3, clamp mechanism; 31, first support; 32, seat; 33, clamping assembly; 331, movable arm; 332, clamping jaw; 333, return spring; 334, suspension; 4, opening and closing mechanism; 41, second support; 42, pneumatic telescopic assembly; 43, slide rail; 44, opening and closing mechanical hand; 5, limiting block; 6, base; 7, power box. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] Please refer to Figures 1-5 In the embodiments of the utility model, a honing quick-change clamp device for brake pump cylinder body comprises a turntable 2 and a plurality of clamp mechanisms 3 arranged on the turntable 2. The number of the clamp mechanisms 3 is not limited. In the embodiments, the number of the clamp mechanisms 3 is five. The five clamp mechanisms 3 correspond to the processes of feeding and discharging, rough honing, fine honing, deburring and measuring respectively. The clamp mechanism 3 comprises a first support 31 arranged on the turntable 2 and a seat 32 arranged on the first support 31. The seat 32 is provided with a clamping assembly 33 for fixing a workpiece to be processed. The opening and closing of the clamping assembly 33 are controlled by an opening and closing mechanism 4 connected to the clamping assembly 33. The clamping assembly 33 comprises movable arms 331 arranged symmetrically on the seat 32. The same side end portions of the two movable arms 331 are fixed to the seat 32 by positioning pins. When the movable arms 331 rotate, they rotate around the outer periphery of the positioning pins as the center point. The end portions on the other side of the two movable arms 331 are connected by a return spring 333. The two movable arms 331 are provided with clamping jaws 332 for clamping the outer periphery of the workpiece to be processed. The clamping jaws 332 can adapt to and clamp workpieces to be processed of different sizes by the extensibility of the return spring 333. The elasticity of the return spring 333 enables the clamping jaws 332 to automatically adjust the clamping force and position according to the actual size of the workpiece, so that each workpiece to be processed can be stably clamped. This design not only improves the versatility and flexibility of the clamp, but also ensures the stability and reliability when processing workpieces to be processed of various specifications. When the specifications of the honing workpieces to be processed change, the entire clamp mechanism 3 does not need to be replaced. Only the limiting block 5 matched with the specific workpiece needs to be replaced. This design simplifies the operation process, greatly reduces the time required for replacing the clamp, and improves the work efficiency.

[0022] Please refer to Figure 4In one embodiment, the preferred embodiment, two limit blocks 5 are arranged in the reserved space between the two movable arms 331 on the support 32, and the area between the two limit blocks 5 is used to place the workpiece to be processed. The two limit blocks 5 are fixed on the support 32 by bolts, and the opposite side surfaces of the two limit blocks 5 are adapted to the outer circumferential surface of the contact area of the workpiece to be processed. In this way, the workpiece to be processed can be smoothly placed between the two limit blocks 5 to complete the preliminary fixation of the workpiece, and then the clamping jaw 332 on the movable arm 331 can realize the clamping and fixation of other areas of the workpiece.

[0023] Please refer to Figure 2 In one embodiment, the preferred embodiment, the rack 1 is further provided, and the opening and closing mechanism 4 is installed on the rack 1. The base 6 is installed on the rack 1, and the power box 7 is installed on the base 6. The end of the power box 7 is connected with the bottom of the rotating disc 2 and drives the rotating disc 2 to rotate. The design of the rack 1 not only provides stable support for the opening and closing mechanism 4, the base 6 and the power box 7, but also ensures that the relative position relationship between the opening and closing mechanism 4 and the rotating disc 2 is accurately limited, thereby ensuring the stability and reliability of the whole system.

[0024] Please refer to Figure 3 In one embodiment, the preferred embodiment, the end of each of the two movable arms 331 is provided with a suspension piece 334, and the end of the return spring 333 is fixed on the suspension piece 334. The suspension piece 334 has a columnar structure, and an annular groove is formed in the outer periphery of the columnar structure. The annular groove is used to fix the hook at the end of the return spring 333. The annular groove fixes the hook at the end of the return spring 333 and ensures that the spring is stably connected to the suspension piece, thereby ensuring the stability and reliability of the whole mechanism.

[0025] Please refer to Figure 5In one embodiment, the opening and closing mechanism 4 includes a second bracket 41 mounted on the frame 1, the second bracket 41 is provided with a pneumatic telescopic assembly 42, and the pneumatic telescopic assembly 42 is provided with a slide rail 43 between the second bracket 41, so that the pneumatic telescopic assembly 42 can smoothly slide on the slide rail 43, the rear end of the pneumatic telescopic assembly 42 is connected to the air source, and the pneumatic telescopic assembly 42 is contacted and operated with the clamp body 3 by the power provided by the air source and the support of the slide rail 43, and the pneumatic telescopic assembly 42 is withdrawn from the clamp mechanism 3 during the retreat action, and is completely not in contact with the clamp mechanism 3, so as to avoid unnecessary interference or damage, the pneumatic telescopic assembly 42 is provided with opening and closing mechanical hands 44 symmetrically, the end of the opening and closing mechanical hands 44 is in contact with the suspension piece 334, when the opening and closing mechanical hands 44 are in the opening and closing state, the opening and closing mechanical hands 44 are in contact with the inner side of the two suspension pieces 334, when the opening and closing mechanical hands 44 are in contact with one end of the two clamping jaws 332 in the clamp mechanism 3, when the opening and closing mechanical hands 44 are unfolded, the opening and closing mechanical hands 44 overcome the action force of the return spring 333 to realize the function of loosening the workpiece, when the opening and closing mechanical hands 44 are withdrawn, the clamping jaw 332 is close to the center under the action of the return spring 333, and the clamping of the workpiece is realized.

[0026] Although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.

[0027] Therefore, the above is only a preferred embodiment of the present application, and is not used to limit the scope of the present application; that is, various equivalent transformations made within the scope of the claims of the present application are within the protection scope of the claims of the present application.

Claims

1. A quick-change fixture device for honing a brake pump cylinder body, characterized in that, The device includes a turntable and multiple clamping mechanisms mounted on the turntable. Each clamping mechanism includes a first bracket mounted on the turntable and a support on the first bracket. The support is provided with a clamping assembly for fixing the workpiece to be processed. The opening and closing of the clamping assembly is controlled by an opening and closing mechanism connected thereto. The clamping assembly includes movable arms symmetrically arranged on the support. The ends of the two movable arms on the same side are rotatably connected to the support, and the ends of the two movable arms on the other side are connected by a return spring. Each of the two movable arms is provided with a jaw for clamping the outer periphery of the workpiece to be processed.

2. The honing quick-change fixture device for the brake pump cylinder body according to claim 1, characterized in that, The support is provided with two limiting blocks in the reserved space between the two movable arms, and the area between the two limiting blocks is used to place the workpiece to be processed.

3. The honing quick-change fixture device for the brake pump cylinder body according to claim 1, characterized in that, It also includes a frame, the opening and closing mechanism is mounted on the frame, a base is mounted on the frame, a power box is mounted on the base, and the end of the power box is connected to the bottom of the turntable and drives it to rotate.

4. The honing quick-change fixture device for the brake pump cylinder body according to claim 3, characterized in that, Both movable arms are equipped with suspension components at the ends of the return springs, and the ends of the return springs are fixed to the suspension components.

5. The honing quick-change fixture device for the brake pump cylinder body according to claim 4, characterized in that, The suspension component is a columnar structure, and an annular groove is provided on the outer periphery of the columnar structure. The annular groove is used to fix the hook at the end of the return spring.

6. The honing quick-change fixture device for the brake pump cylinder body according to claim 4, characterized in that, The opening and closing mechanism includes a second bracket mounted on the frame, a pneumatic telescopic assembly on the second bracket, a slide rail between the pneumatic telescopic assembly and the second bracket, and an air source connected to the rear end of the pneumatic telescopic assembly.

7. The honing quick-change fixture device for the brake pump cylinder body according to claim 6, characterized in that, The pneumatic telescopic assembly is symmetrically equipped with opening and closing manipulators. The ends of the opening and closing manipulators are in contact with the suspension components. When the opening and closing manipulators are in the open or closed state, they are in contact with the inner sides of the two suspension components.