Sponge foaming lifting mechanism
By designing a sponge foaming lifting mechanism, the problems of uneven sponge tops and residues on the inner walls of the foaming box were solved using hydraulic drive and cleaning components, thereby improving production efficiency and product quality and protecting the mold.
Patent Information
- Application Number
- CN202520502635.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-21
AI Technical Summary
The existing sponge foaming lifting mechanism has low precision and insufficient automation, resulting in uneven tops of the sponge and sponge residue on the inner wall of the foaming box, which affects the molding quality and may corrode the mold.
A sponge foaming lifting mechanism was designed, comprising components such as hydraulic rods, racks, gears, rotating rods, lifting brackets, and scrapers. It lifts the side of the sponge and cleans the residue inside the foaming mold box by hydraulic drive, and uses casters and cleaning components to move and quickly clean the mold box.
It improves the precision and automation of sponge foaming, avoids uneven sponge tops and residues on the inner wall of the foaming box, ensures sponge molding quality, protects the mold, and reduces maintenance costs.
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Figure CN223877385U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sponge foaming technical field especially relates to sponge foaming lifting mechanism. BACKGROUND
[0002] Sponge foaming is a process of manufacturing sponge, and sponge foaming is mainly through chemical reaction to produce gas, so that the liquid raw material is expanded and finally forms a porous sponge structure. The sponge foaming lifting mechanism can improve production efficiency, ensure product quality, adapt to different production environments and process requirements. The traditional sponge foaming lifting mechanism has low precision, limited automation, poor adaptability and high maintenance cost. In order to realize the modernization of sponge foaming, a new type of sponge foaming lifting mechanism is used.
[0003] In the prior art, due to the lack of effective side lifting device, the top of the sponge is uneven, and due to the adhesion of the sponge, the inner wall of the foaming box contains sponge residues. The residual material will affect the forming quality of the sponge in subsequent production, and even cause corrosion and damage of the mold. UTILITY MODEL CONTENT
[0004] In order to make up for the above shortcomings, the utility model provides a sponge foaming lifting mechanism, which aims to improve the problem that the top of the sponge is uneven due to the lack of effective side lifting device, and the inner wall of the foaming box contains sponge residues due to the adhesion of the sponge. The residual material will affect the forming quality of the sponge in subsequent production, and even cause corrosion and damage of the mold.
[0005] To achieve the above purpose, the utility model provides the following technical scheme:
[0006] The sponge foaming lifting mechanism comprises a bearing plate, the lower surface of the bearing plate is fixedly connected with a hydraulic rod, the output end of the hydraulic rod is fixedly provided with a rack, the tooth end of the rack is meshingly connected with a gear, the inner wall of the gear is fixedly connected with a rotating rod, the outer wall of the rotating rod is rotatably connected with a fixed block, the upper surface of the fixed block is fixedly connected to the lower surface of the bearing plate, the outer wall of the rotating rod is fixedly connected with a lifting support, the inner wall of the lifting support is rotatably connected with a moving block, the inner wall of the moving block is fixedly connected with a sliding rod, the outer wall of the sliding rod is slidably connected with a sleeve, the upper surface of the sleeve is fixedly connected to the lower surface of the bearing plate, the lower surface of the sliding rod is fixedly connected with a lifting plate, the outer wall of the lifting plate is fixedly connected with a first scraper, and the outer wall of the first scraper is provided with a bearing assembly.
[0007] Preferably, the bearing assembly comprises a foaming mold box, the inner wall of the foaming mold box is slidably connected to the outer wall of the first scraper, the lower surface of the foaming mold box is fixedly connected with a universal wheel, the inner wall of the foaming mold box is provided with a fixed groove, and the inner wall of the foaming mold box is provided with a cleaning assembly.
[0008] Preferably, the cleaning assembly comprises a base, the outer wall of the base is fixedly connected to the inner wall of the foaming mold box, the outer wall of the base is fixedly connected to the inner wall of the fixed groove, the front outer wall of the base is fixedly connected with a sliding rail, and the outer wall of the sliding rail is fixedly connected with a reset block body.
[0009] Preferably, the inner wall of the sliding rail is fixedly connected with a limiting block, and the left outer wall of the limiting block is fixedly connected with a reset spring.
[0010] Preferably, the outer wall of the reset spring is fixedly connected with a first sliding block, and the outer wall of the first sliding block is slidingly connected to the inner wall of the sliding rail.
[0011] Preferably, the inner wall of the first sliding block is slidingly connected with a spring reset block, the outer wall of the spring reset block is slidingly connected with a second sliding block, and the outer wall of the second sliding block is slidingly connected to the inner wall of the sliding rail.
[0012] Preferably, the pulling outer wall of the second sliding block is fixedly connected with a handle, the lower surface of the first sliding block is fixedly connected with a second scraper, and the rear outer wall of the second scraper is slidingly connected to the inner wall of the foaming mold box.
[0013] Preferably, the outer wall of the second scraper is slidingly connected with an outer shell, the inner wall of the outer shell is slidingly connected to the outer wall of the handle, and the rear outer wall of the outer shell is fixedly connected to the front outer wall of the base.
[0014] The utility model has the advantages of the following beneficial effects:
[0015] 1、the utility model discloses, and start hydraulic rod drives rack makes gear rotate, and gear drives rotating rod makes lifting support stretch, and lifting support drives moving block to make sliding rod slide, and sliding rod drives lifting plate to make first scraper slide, and this assembly not only can lift the sponge side, reaches the effect that avoids the influence sponge foaming, and also can reach the effect that the sponge of foaming mold box side is cleaned.
[0016] 2、the utility model discloses, and move handle drives second sliding block to make spring reset block move, and spring reset block drives first sliding block to make second scraper move, and first sliding block compresses reset spring, when spring reset block and reset block body contact, make spring reset block spring part compress, thereby makes reset spring rebound and drives first sliding block to reset, and this assembly can reach the effect that the sponge remaining on the inner wall of foaming mold box is cleaned quickly. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the perspective view of the sponge foaming lifting mechanism provided in the utility model;
[0018] Figure 2The fixed block partial structure diagram of the sponge foaming lifting mechanism is provided by the utility model.
[0019] Figure 3 The fixed block partial structure diagram of the sponge foaming lifting mechanism is provided by the utility model.
[0020] Figure 4 The fixed block partial structure diagram of the sponge foaming lifting mechanism is provided by the utility model.
[0021] Figure 5 For Figure 4 The enlarged view of A in the middle.
[0022] Legend:
[0023] 1, bearing plate; 101, hydraulic rod; 102, rack; 103, gear; 104, rotating rod; 105, fixed block; 106, lifting support; 107, moving block; 108, sliding rod; 109, sleeve; 110, lifting plate; 111, first scraper; 2, foaming mold box; 201, universal wheel; 202, fixed groove; 3, base; 301, slide rail; 302, reset block body; 303, limiting block; 304, reset spring; 305, first sliding block; 306, spring reset block; 307, second sliding block; 308, handle; 309, second scraper; 310, shell. Specific embodiments
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the specification of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] Refer to Figure 1 And Figure 2The utility model provides an embodiment: sponge foaming lifting mechanism, including bearing plate 1, the lower surface fixed connection of bearing plate 1 has hydraulic rod 101, the output fixedly arranged with rack 102 of hydraulic rod 101, the tooth end of rack 102 is engaged with gear 103, the inner wall fixed connection of gear 103 has rotary rod 104, the outer wall rotationally connected with fixed block 105 of rotary rod 104, the upper surface fixed connection of fixed block 105 is in the lower surface of bearing plate 1, the outer wall fixed connection of rotary rod 104 has lifting support 106, the inner wall rotationally connected with moving block 107 of lifting support 106, the inner wall fixed connection of moving block 107 has sliding rod 108, the outer wall sliding connection of sliding rod 108 has sleeve 109, the upper surface fixed connection of sleeve 109 is in the lower surface of bearing plate 1, the lower surface fixed connection of sliding rod 108 has lifting plate 110, the outer wall fixed connection of lifting plate 110 has first scraper 111, and the outer wall of first scraper 111 is equipped with bearing assembly;
[0026] Specifically, starting hydraulic rod 101 fixed in the lower surface of bearing plate 1 drives rack 102 to move to make gear 103 rotate, gear 103 drives rotary rod 104 to rotate in the inner wall of fixed block 105 to make lifting support 106 extend, lifting support 106 drives moving block 107 to move to make sliding rod 108 slide in the inner wall of sleeve 109, sliding rod 108 drives lifting plate 110 to move to make first scraper 111 move, this assembly can not only reach the effect of lifting the side of sponge, but also can reach the effect of cleaning the sponge of foaming mould box 2 side.
[0027] Referring to Figure 1 And Figure 3 Bearing assembly includes foaming mould box 2, the inner wall sliding connection of foaming mould box 2 is in the outer wall of first scraper 111, the lower surface fixed connection of foaming mould box 2 has universal wheel 201, the inner wall of foaming mould box 2 is set with fixed groove 202, and the inner wall of foaming mould box 2 is set with cleaning assembly;
[0028] Specifically, by setting universal wheel 201 on the lower surface of foaming mould box 2, the effect that foaming mould box 2 is conveniently moved can be reached, and by setting fixed groove 202 on the inner wall of foaming mould box 2, the effect that space is provided for cleaning assembly can be reached.
[0029] Referring to Figure 4 And Figure 5The cleaning assembly comprises a base 3, the outer wall of the base 3 is fixedly connected to the inner wall of the foaming mold box 2, the outer wall of the base 3 is fixedly connected to the inner wall of the fixed groove 202, the front outer wall of the base 3 is fixedly connected with a sliding rail 301, the outer wall of the sliding rail 301 is fixedly connected with a reset block body 302; the inner wall of the sliding rail 301 is fixedly connected with a limiting block 303, the left outer wall of the limiting block 303 is fixedly connected with a reset spring 304; the outer wall of the reset spring 304 is fixedly connected with a first sliding block 305, the outer wall of the first sliding block 305 is slidingly connected to the inner wall of the sliding rail 301; the inner wall of the first sliding block 305 is slidingly connected with a spring reset block 306, the outer wall of the spring reset block 306 is slidingly connected with a second sliding block 307, the outer wall of the second sliding block 307 is slidingly connected to the inner wall of the sliding rail 301; the pulling outer wall of the second sliding block 307 is fixedly connected with a handle 308, the lower surface of the first sliding block 305 is fixedly connected with a second scraper 309, the rear outer wall of the second scraper 309 is slidingly connected to the inner wall of the foaming mold box 2; the outer wall of the second scraper 309 is slidingly connected with a shell 310, the inner wall of the shell 310 is slidingly connected to the outer wall of the handle 308, the rear outer wall of the shell 310 is fixedly connected to the front outer wall of the base 3.
[0030] Specifically, moving the handle 308 drives the second sliding block 307 to slide on the inner wall of the sliding rail 301 so that the protruding part of the handle 308 clamps the spring reset block 306, the spring reset block 306 drives the first sliding block 305 to move so that the second scraper 309 moves, the first sliding block 305 moves so that the reset spring 304 is compressed, the reset block body 302 presses the spring reset block 306 so that the spring part of the spring reset block 306 is compressed, and at the same time the reset spring 304 pushes the first sliding block 305 to slide to the original position under the action of the limiting block 303, the first sliding block 305 drives the second scraper 309 to slide on the inner wall of the shell 310, and the assembly can achieve the effect of quickly cleaning the residual sponge on the inner wall of the foaming mold box 2.
[0031] Working principle: when the mechanism needs to be used, the rack 102 is driven to move by starting the hydraulic rod 101 to make the gear 103 rotate, the gear 103 rotates to drive the rotating rod 104 to rotate in the inner wall of the fixed block 105 to extend the lifting support 106, the lifting support 106 extends to drive the moving block 107 to move to make the sliding rod 108 slide in the inner wall of the sleeve 109, the sliding rod 108 moves to drive the lifting plate 110 to move to make the first scraper 111 slide in the inner wall of the foaming mold box 2, the assembly can not only achieve the effect of lifting the side edge of the sponge, but also can achieve the effect of cleaning the sponge on the side edge of the foaming mold box 2, by setting the universal wheel 201, the effect of driving the foaming mold box 2 to move can be achieved, the handle 308 is pulled to drive the second sliding block 307 to slide in the inner wall of the sliding rail 301 to make the protruding part of the handle 308 clamped with the spring reset block 306, the spring reset block 306 moves to drive the first sliding block 305 to move to make the second scraper 309 move, the first sliding block 305 moves to make the return spring 304 compressed, the reset block body 302 is pressed to make the spring part of the spring reset block 306 compressed, under the action of the limiting block 303 and the return spring 304, the first sliding block 305 is reset, by setting the shell 310 to protect the internal components, the assembly can achieve the effect of quickly cleaning the residual sponge on the inner wall of the foaming mold box 2, the mechanism not only solves the problem that the top of the sponge is uneven due to the lack of effective side edge lifting device, and the inner wall of the foaming box contains residual sponge due to the cohesion of the sponge, and the residual material will affect the forming quality of the sponge in subsequent production, and even cause the corrosion and damage of the mold, but also solves the problem that the quality of the sponge product in the next foaming operation is low due to the residual sponge.
[0032] Finally, it should be noted that: the above only for preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included in the protection scope of the present application.
Claims
1. A spongy foaming lifting mechanism comprising a carrier plate (1), characterized in that: The lower surface of the bearing plate (1) is fixedly connected with a hydraulic rod (101), the output end of the hydraulic rod (101) is fixedly provided with a rack (102), the tooth end of the rack (102) is engagedly connected with a gear (103), the inner wall of the gear (103) is fixedly connected with a rotating rod (104), the outer wall of the rotating rod (104) is rotatably connected with a fixed block (105), the upper surface of the fixed block (105) is fixedly connected to the lower surface of the bearing plate (1), the outer wall of the rotating rod (104) is fixedly connected with a lifting support (106), the inner wall of the lifting support (106) is rotatably connected with a moving block (107), the inner wall of the moving block (107) is fixedly connected with a sliding rod (108), the outer wall of the sliding rod (108) is slidably connected with a sleeve (109), the upper surface of the sleeve (109) is fixedly connected to the lower surface of the bearing plate (1), the lower surface of the sliding rod (108) is fixedly connected with a lifting plate (110), the outer wall of the lifting plate (110) is fixedly connected with a first scraper (111), and the outer wall of the first scraper (111) is provided with a bearing assembly.
2. The sponge foaming lift mechanism of claim 1, wherein: The bearing assembly comprises a foaming mold box (2), the inner wall of the foaming mold box (2) is slidably connected to the outer wall of the first scraper (111), the lower surface of the foaming mold box (2) is fixedly connected with a universal wheel (201), the inner wall of the foaming mold box (2) is provided with a fixed groove (202), and the inner wall of the foaming mold box (2) is provided with a cleaning assembly.
3. The sponge foaming lift mechanism of claim 2, wherein: The cleaning assembly comprises a base (3), the outer wall of the base (3) is fixedly connected to the inner wall of the foaming mold box (2), the outer wall of the base (3) is fixedly connected to the inner wall of the fixed groove (202), the front outer wall of the base (3) is fixedly connected with a sliding rail (301), and the outer wall of the sliding rail (301) is fixedly connected with a reset block body (302).
4. The sponge foaming lift mechanism of claim 3, wherein: The inner wall of the sliding rail (301) is fixedly connected with a limiting block (303), and the left outer wall of the limiting block (303) is fixedly connected with a reset spring (304).
5. The sponge foaming lift mechanism of claim 4, wherein: The outer wall of the reset spring (304) is fixedly connected with a first sliding block (305), and the outer wall of the first sliding block (305) is slidably connected to the inner wall of the sliding rail (301).
6. The sponge foaming lift mechanism of claim 5, wherein: The inner wall of the first sliding block (305) is slidably connected with a spring reset block (306), the outer wall of the spring reset block (306) is slidably connected with a second sliding block (307), and the outer wall of the second sliding block (307) is slidably connected to the inner wall of the sliding rail (301).
7. The sponge foaming lift mechanism of claim 6, wherein: The front outer wall of the second sliding block (307) is fixedly connected with a handle (308), the lower surface of the first sliding block (305) is fixedly connected with a second scraper (309), and the rear outer wall of the second scraper (309) is slidably connected to the inner wall of the foaming mold box (2).
8. The sponge foaming lift mechanism of claim 7, wherein: The outer wall of the second scraper (309) is slidably connected with an outer shell (310), the inner wall of the outer shell (310) is slidably connected with the outer wall of the handle (308), and the rear outer wall of the outer shell (310) is fixedly connected with the front outer wall of the base (3).