Intelligent silica gel high-temperature-resistant wire manufacturing equipment
By using a scraping device combining scraping rings and straps, along with heat insulation and cooling components, the problem of uneven silicone coating was solved, achieving uniform coating and high-temperature resistance of the wires.
Patent Information
- Application Number
- CN202423019108.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-09
AI Technical Summary
During the wire manufacturing process, the melted silicone can easily drip, causing uneven coating and affecting the use of the wire.
The scraping device, which combines a scraping ring and a strap, along with a heating device and a cooling component, ensures that the silicone is evenly coated.
This method achieves uniform coating of silicone on the surface of the wire, avoiding silicone dripping and charring, and improving the high-temperature resistance of the wire.
Smart Images
Figure CN223877485U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to intelligent silica gel high temperature resistant electric wire manufacturing equipment technical field especially relates to a kind of intelligent silica gel high temperature resistant electric wire manufacturing equipment. BACKGROUND
[0002] Silica gel extruder is silica gel cable extruder, it is a kind of electric wire cable equipment suitable for all kinds of high temperature silica gel cable and high temperature sleeve extrusion, when manufacturing silica gel wire, it is often manufactured using silica gel extruder.
[0003] The inventor found that when coating silica gel on the wire, the silica gel needs to be melted to a molten state, which causes the silica gel to drip during coating, resulting in uneven coating and causing the wire to be unusable, which affects the use. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in the prior art and provides an intelligent silica gel high temperature resistant electric wire manufacturing equipment.
[0005] To achieve the above object, the utility model adopts the following technical scheme: a wire manufacturing equipment, including extruder, the side of extruder is provided with wire rack, the output port of extruder is fixedly connected with coating ring, the surface of coating ring is provided with warm-keeping device, one end of coating ring is provided with scratch device, the side of extruder is provided with cooling assembly, one end of cooling assembly is provided with winding roller, the scratch device includes fixed ring fixedly connected at one end of coating ring, the inside of fixed ring is provided with scraper, and the one end of scraper is provided with recess.
[0006] The effect of the above components is that under the action of the scraper, the silica gel on the surface of the wire can be scraped flat, thereby achieving the effect of scratching. When manufacturing the wire, silica gel particles are poured into the inside of the extruder for melting. The melted silica gel is extruded by the screw rod inside the extruder and enters the inside of the coating ring. The wire on the surface of the wire rack is wrapped with silica gel material by passing through the coating ring. The wrapped wire is cooled by the cooling assembly and wound on the surface of the winding roller. The silica gel is mixed with the high-temperature-resistant material, so that the silica gel does not coking during extrusion. By adjusting the temperature of the extruder, the phenomenon of high temperature resistance is achieved.
[0007] Preferably, the surface of the scraper is provided with a bandage, and the surface of the fixed ring is fixedly connected with a winding frame, and the surface of the winding frame is wound with a bandage.
[0008] The effect of the above components is that under the action of the bandage, the scraper can be tightened when it is worn out, so that the silica gel on the surface of the wire cannot be scratched evenly.
[0009] Preferably, the surface of the binding band is fixedly connected with a rectangular block, and the rectangular block is a rubber block.
[0010] The above component achieves the effect that the binding band cannot slide on the surface of the scraping ring under the action of the rectangular block, thereby avoiding the phenomenon of slipping off.
[0011] Preferably, the surface of the winding frame is inserted with a clamping rod, and the clamping rod is inserted into the inside of the winding frame.
[0012] The above component achieves the effect that the winding frame can be limited after the binding band is wound, thereby achieving the effect of limiting, when manufacturing the wire, since the wire passes through the scraping ring, the silicone on the surface of the wire can be scratched flat, thereby avoiding the phenomenon of uneven coating, when the scraping ring is worn, the clamping rod is pulled out, the winding frame is rotated, thereby making the binding band wind on the surface of the winding frame, when the length is appropriate, the scraping ring can be inserted into the inside of the scraping ring under the action of the groove, thereby making the scraping ring always keep circular, under the action of the clamping rod, the winding frame can be limited, thereby avoiding the phenomenon of binding band retraction, thereby achieving the effect of scratching.
[0013] Preferably, the warm-keeping device comprises a warm-keeping ring clamped on the surface of the coating ring, and the warm-keeping ring is an elastic clamp.
[0014] The above component achieves the effect that the silicone in the inside of the coating ring cannot solidify under the action of the warm-keeping ring, thereby avoiding the phenomenon that solidification leads to the phenomenon that the wire cannot be coated.
[0015] Preferably, the inside of the warm-keeping ring is provided with a circular groove, the inside of the circular groove is fixedly connected with a heating wire, and the surface of the warm-keeping ring is fixedly connected with a heating machine.
[0016] The above component achieves the effect that the silicone in the inside of the coating ring cannot solidify under the action of the heating wire, and also plays the role of heat preservation.
[0017] Preferably, the inner wall of the warm-keeping ring is fixedly connected with a rectangular strip, and the rectangular strip is a rubber strip.
[0018] The above component achieves the effect that the warm-keeping ring cannot slip off from the surface of the coating ring under the action of the rectangular strip.
[0019] Preferably, the surface of the warm-keeping ring is fixedly connected with a fixing band, the surface of the fixing band is fixedly connected with a magic tape, and the surface of the warm-keeping ring is fixedly connected with a magic tape.
[0020] The effects achieved by the above components are that the warm-keeping ring can be fixed on the surface of the covering ring under the action of the magic tape, the warm-keeping ring can not slide off the surface of the covering ring under the action of the rectangular strip when the warm-keeping ring is sleeved on the surface of the covering ring, the silica gel inside the covering ring will not solidify under the action of the heating wire, and the warm-keeping ring can be fixed on the surface of the covering ring under the action of the magic tape after the warm-keeping ring is sleeved on the surface of the covering ring, so that the warm-keeping effect is achieved.
[0021] Compared with the prior art, the utility model has the advantages and positive effects that,
[0022] In the utility model, when manufacturing the electric wire, the silica gel on the surface of the electric wire can be scraped flat through the scraping ring, and the phenomenon of uneven covering is avoided; when the scraping ring is worn, the clamping rod is pulled out, the winding frame is rotated, the bandage is wound on the surface of the winding frame, the scraping ring can be inserted into the inside of the scraping ring under the action of the groove, and the scraping ring can always keep circular, the winding frame can be limited under the action of the clamping rod, the phenomenon of bandage retraction is avoided, and the scraping effect is achieved, so that the problem of uneven covering caused by dripping of the silica gel on the electric wire is solved. BRIEF DESCRIPTION OF DRAWINGS
[0023] Fig. 1 A three-dimensional structure schematic diagram of an intelligent silica gel high-temperature-resistant electric wire manufacturing equipment is provided for the utility model;
[0024] Fig. 2 A scraping device schematic diagram of an intelligent silica gel high-temperature-resistant electric wire manufacturing equipment is provided for the utility model;
[0025] Fig. 3 A warm-keeping device schematic diagram of an intelligent silica gel high-temperature-resistant electric wire manufacturing equipment is provided for the utility model.
[0026] Legend: 1, extruder; 2, scraping device; 21, fixed ring; 22, scraping ring; 23, bandage; 24, rectangular block; 25, winding frame; 26, clamping rod; 3, warm-keeping device; 31, warm-keeping ring; 32, heating wire; 33, magic tape; 34, rectangular strip; 35, circular groove; 4, cooling assembly; 5, wire frame; 6, winding roller; 7, covering ring. DETAILED DESCRIPTION
[0027] Example 1, as Figs. 1-3As shown, a kind of intelligent silica gel high temperature resistant wire manufacturing equipment, including extruder 1, the side of extruder 1 is provided with wire rack 5, the output of extruder 1 is fixedly connected with covering ring 7, the surface of covering ring 7 is provided with warm keeping device 3, one end of covering ring 7 is provided with scratch device 2, the side of extruder 1 is provided with cooling assembly 4, one end of cooling assembly 4 is provided with winding roller 6, when needing to manufacture wire, melt by pouring silica gel particles into the inside of extruder 1, melt well silica gel is extruded by the screw rod in the inside of extruder 1, enter the inside of covering ring 7, the wire on the surface of wire rack 5 is wrapped silica gel material by covering ring 7, and the wire wrapped is cooled by cooling assembly 4 and is wound on the surface of winding roller 6, silica gel is incorporated into high temperature resistant material, so that silica gel does not occur coking when extruding, and by adjusting the temperature of extruder 1, the phenomenon of high temperature resistance is reached.
[0028] Reference Fig. 2The scraping device 2 comprises a fixed ring 21 fixedly connected to one end of the covering ring 7, the inside of the fixed ring 21 is provided with a scraping ring 22, one end of the scraping ring 22 is provided with a groove, under the action of the scraping ring 22, the silica gel on the surface of the wire can be scraped flat, thereby achieving the scraping effect, when the wire needs to be manufactured, the silica gel particles are poured into the inside of the extruder 1 to melt, the melted silica gel is extruded through the screw rod inside the extruder 1, enters the inside of the covering ring 7, the wire on the surface of the wire holder 5 is wrapped with silica gel material through the covering ring 7, the wrapped wire is cooled by the cooling assembly 4 and wound on the surface of the winding roller 6, the silica gel is mixed into the high-temperature-resistant material, thereby the silica gel will not be carbonized during extrusion, and the temperature of the extruder 1 is adjusted, thereby achieving the high-temperature-resistant phenomenon, the surface of the scraping ring 22 is provided with a bandage 23, the surface of the fixed ring 21 is fixedly connected with a winding frame 25, the surface of the winding frame 25 is wound with the bandage 23, under the action of the bandage 23, the scraping ring 22 can be tightened when it is worn out, thereby the phenomenon that the silica gel on the surface of the wire cannot be scraped evenly can be avoided, the surface of the bandage 23 is fixedly connected with a rectangular block 24, the rectangular block 24 is a rubber block, under the action of the rectangular block 24, the bandage 23 cannot slide on the surface of the scraping ring 22, avoiding the slipping phenomenon, the surface of the winding frame 25 is inserted with a clamping rod 26, the clamping rod 26 is inserted into the inside of the winding frame 25, under the action of the clamping rod 26, the winding frame 25 can be limited after winding the bandage 23, thereby achieving the limiting effect, when the wire is manufactured, since the wire passes through the scraping ring 22, the silica gel on the surface of the wire can be scraped flat, avoiding the uneven wrapping phenomenon, when the scraping ring 22 is worn out, the clamping rod 26 is pulled out, the winding frame 25 is rotated, thereby the bandage 23 is wound on the surface of the winding frame 25, when the winding length is appropriate, under the action of the groove, the scraping ring 22 can be inserted into the inside of the scraping ring 22, thereby the scraping ring 22 can always remain circular, under the action of the clamping rod 26, the winding frame 25 can be limited, avoiding the phenomenon that the bandage 23 is retracted, thereby achieving the scraping effect.
[0029] Referring to Fig. 3The warm-keeping device 3 comprises a warm-keeping ring 31 clamped on the surface of the covering ring 7, the warm-keeping ring 31 is a springy clamp, under the action of the warm-keeping ring 31, the silica gel inside the covering ring 7 cannot solidify, the phenomenon that the silica gel cannot cover the electric wire due to solidification is avoided, a circular groove 35 is arranged in the warm-keeping ring 31, a heating wire 32 is fixedly connected in the circular groove 35, a heating machine is fixedly connected on the surface of the warm-keeping ring 31, under the action of the heating wire 32, the silica gel inside the covering ring 7 cannot solidify, and the warm-keeping effect is achieved, a rectangular strip 34 is fixedly connected on the inner wall of the warm-keeping ring 31, the rectangular strip 34 is a rubber strip, under the action of the rectangular strip 34, the warm-keeping ring 31 cannot slide off the surface of the covering ring 7, a fixing belt is fixedly connected on the surface of the warm-keeping ring 31, a magic tape 33 is fixedly connected on the surface of the fixing belt, under the action of the magic tape 33, the warm-keeping ring 31 can be fixed on the surface of the covering ring 7, when the surface of the covering ring 7 needs to be kept warm, the warm-keeping ring 31 is sleeved on the surface of the covering ring 7, under the action of the rectangular strip 34, the warm-keeping ring 31 cannot slide off the surface of the covering ring 7, under the action of the heating wire 32, the silica gel inside the covering ring 7 cannot solidify, and the warm-keeping effect is achieved, after the warm-keeping ring 31 is sleeved on the surface of the covering ring 7, under the action of the magic tape 33, the warm-keeping ring 31 can be fixed on the surface of the covering ring 7, so that the warm-keeping effect is achieved.
[0030] The working principle is that when the intelligent silica gel high-temperature-resistant wire manufacturing equipment is needed, when the wire needs to be manufactured, silica gel particles are poured into the inside of the extruder 1 for melting, the melted silica gel is extruded through the screw rod inside the extruder 1, enters the inside of the coating ring 7, the wire on the surface of the wire frame 5 passes through the coating ring 7 to wrap the silica gel material, the wrapped wire is cooled by the cooling assembly 4 and wound on the surface of the winding roller 6, the silica gel is mixed into the high-temperature-resistant material, so that the silica gel does not coking during extrusion, and the temperature of the extruder 1 is adjusted, so that the high-temperature-resistant phenomenon is achieved. When the wire is manufactured, the silica gel on the surface of the wire can be scraped flat by the scraping ring 22, so that the phenomenon of uneven coating is avoided. When the scraping ring 22 is worn, the clamping rod 26 is pulled out, the winding frame 25 is rotated, so that the binding belt 23 is wound on the surface of the winding frame 25. When the winding length is appropriate, the scraping ring 22 can be inserted into the inside of the scraping ring 22 under the action of the groove, so that the scraping ring 22 can always maintain a circular shape. Under the action of the clamping rod 26, the winding frame 25 can be limited, so that the phenomenon of the binding belt 23 retracting is avoided, so that the scraping effect is achieved. When the surface of the coating ring 7 needs to be warmed, the warm ring 31 is sleeved on the surface of the coating ring 7. Under the action of the rectangular strip 34, the warm ring 31 cannot slip off the surface of the coating ring 7. Under the action of the heating wire 32, the silica gel in the coating ring 7 cannot solidify, and also plays a role of heat preservation. After the warm ring 31 is sleeved on the surface of the coating ring 7, under the action of the magic tape 33, the warm ring 31 can be firmly fixed on the surface of the coating ring 7, so that the warm-keeping effect is achieved.
Claims
1. A smart silicone high-temperature-resistant wire manufacturing equipment, comprising an extruder (1), characterized in that: The side of the extruder (1) is provided with a wire rack (5), the output of the extruder (1) is fixedly connected with a covering ring (7), the surface of the covering ring (7) is provided with a warm-keeping device (3), one end of the covering ring (7) is provided with a scratching device (2), the side of the extruder (1) is provided with a cooling assembly (4), one end of the cooling assembly (4) is provided with a winding roller (6), the scratching device (2) comprises a fixed ring (21) fixedly connected with one end of the covering ring (7), the inside of the fixed ring (21) is provided with a scraping ring (22), and one end of the scraping ring (22) is provided with a groove.
2. The intelligent silicone high-temperature-resistant wire manufacturing equipment according to claim 1, characterized in that: The surface of the scraping ring (22) is provided with a bandage (23), the surface of the fixed ring (21) is fixedly connected with a winding rack (25), and the surface of the winding rack (25) is wound with the bandage (23).
3. The intelligent silicone high-temperature-resistant wire manufacturing equipment according to claim 2, characterized in that: The surface of the bandage (23) is fixedly connected with a rectangular block (24), and the rectangular block (24) is a rubber block.
4. The intelligent silicone high-temperature-resistant wire manufacturing equipment according to claim 3, characterized in that: The surface of the winding rack (25) is inserted with a clamping rod (26), and the clamping rod (26) is inserted into the inside of the winding rack (25).
5. The intelligent silicone high-temperature-resistant wire manufacturing equipment according to claim 4, characterized in that: The warm-keeping device (3) comprises a warm-keeping ring (31) clamped on the surface of the covering ring (7), and the warm-keeping ring (31) is an elastic clamp.
6. The intelligent silicone high-temperature-resistant wire manufacturing equipment according to claim 5, characterized in that: The inside of the warm-keeping ring (31) is provided with a circular groove (35), the inside of the circular groove (35) is fixedly connected with a heating wire (32), and the surface of the warm-keeping ring (31) is fixedly connected with a heating machine.
7. The intelligent silicone high-temperature-resistant wire manufacturing equipment according to claim 6, characterized in that: The inner wall of the warm-keeping ring (31) is fixedly connected with a rectangular strip (34), and the rectangular strip (34) is a rubber strip.
8. The intelligent silicone high-temperature-resistant wire manufacturing equipment according to claim 7, characterized in that: The surface of the warm-keeping ring (31) is fixedly connected with a fixing belt, the surface of the fixing belt is fixedly connected with a magic tape (33), and the surface of the warm-keeping ring (31) is fixedly connected with the magic tape (33).