Double-layer cigarette packet separator
By using a guide plate with a first and second slope design in the separator, the problem of damage to the cigarette pack caused by electrostatic adsorption force is solved, and the integrity of the cigarette box is ensured during the separation process.
Patent Information
- Application Number
- CN202520124191.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing separators are prone to tearing, squeezing, and deforming cigarette packs due to electrostatic attraction when separating thinner and lighter cigarette packs.
The guide plate design features a first slope and a second slope. The first slope is used for separation, while the second slope is used to disperse the adsorption force, ensuring that the tobacco pack is subjected to uniform force during the separation process.
This effectively prevents the cigarette pack from being scratched, squeezed, or deformed during the separation process, ensuring the integrity of the cigarette box.
Smart Images

Figure CN223878375U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of cigarette packet separation, more particularly to a double-layer cigarette packet separator. BACKGROUND
[0002] After the small box trademark paper package is completed, the small box transparent paper package needs to be carried out, that is, a layer of transparent paper is wrapped on the outside of the small box, and after the transparent paper package is completed, the strip box package needs to be carried out, and the strip box package entrance is double-layer cigarette packet, but before the strip box package, small transparent beauty needs to be carried out. The role of small transparent beauty is that after the small transparent package is just carried out, the small box wrapped with transparent paper enters a high-temperature operation area, so that the transparent paper shrinks under the action of the hot iron, thereby having better wrapping property. The common beauty device adopts 2 large face beauties, that is, the upper and lower faces, and when the double-layer cigarette packet carries out the beauty device, the separator needs to be used for layering.
[0003] However, the separator in the prior art has certain adsorption force (static electricity elimination treatment is carried out during packaging, but there is still certain adsorption force after the double-layer cigarette packet is transported for a period of time) between the two layers of cigarette packets due to the small transparent outer wrapping when separating the slim cigarette packet which is thinner and lighter than the ordinary cigarette packet. The original separation method will cause the cigarette packet to be scratched, extruded and deformed.
[0004] In summary, how to ensure the integrity of the cigarette packet during the separation process is a problem to be solved by the technical personnel in the field. UTILITY MODEL CONTENT
[0005] Therefore, the utility model aims at providing a double-layer cigarette packet separator, which effectively avoids the scratching, extrusion and deformation of the cigarette packet during the separation process and ensures the integrity of the cigarette packet during the separation process.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A double-layer cigarette packet separator, comprising a mounting frame, a guide plate is arranged on the mounting frame, a first slope surface is formed on the guide plate along the conveying direction of the cigarette packet to separate the double-layer cigarette packet upward and downward, and a second slope surface is formed on the side of the guide plate facing the cigarette packet to disperse the stress of the cigarette packet.
[0008] Preferably, the mounting frame comprises a first mounting plate and a second mounting plate which are separately arranged on the two sides of the guide plate.
[0009] A first fixing assembly is arranged between the first mounting plate and the guide plate, and a second fixing assembly is arranged between the second mounting plate and the guide plate.
[0010] Preferably, the first fixing assembly comprises a flat key arranged on one side of the guide plate and a mounting groove formed on the first mounting plate and matched with the flat key, and the first mounting plate is provided with a first bolt to fix the flat key in the mounting groove.
[0011] Preferably, the flat key is provided with an adjusting groove, and the first bolt can slide along the adjusting groove to adjust the mounting position of the guide plate.
[0012] Preferably, the second fixing assembly comprises a connecting block arranged on the other side of the guide plate and a connecting groove formed on the second mounting plate and matched with the connecting block, and the second mounting plate is provided with a second bolt to fix the connecting block in the connecting groove.
[0013] Preferably, the connecting block is slidingly arranged in the connecting groove, and the connecting block is provided with a plurality of threaded holes matched with the second bolt.
[0014] Preferably, the mounting frame is provided with a guide structure for guiding the cigarette packets.
[0015] Preferably, the guide structure comprises a guide block arranged on the side of the mounting frame located on one side of the guide plate, and the guide block is formed with a guide surface on the side close to the guide plate.
[0016] Preferably, the guide block and the mounting frame are provided with an adjusting structure for adjusting the angle of the guide surface.
[0017] Preferably, the adjusting structure comprises an adjusting frame arranged on the mounting frame, one end of the guide block is rotatably arranged on the adjusting frame, and the guide block is fixed to the adjusting frame by a third bolt.
[0018] The double-layer cigarette packet separator provided by the utility model, comprising a mounting frame, the mounting frame is provided with a guide plate, the guide plate is formed with a first slope surface along the direction of the cigarette packet conveying to separate the double-layer cigarette packets, and the side of the guide plate facing the cigarette packets is formed with a second slope surface to disperse the stress of the cigarette packets.
[0019] The double-layer cigarette packet separator provided by the utility model, wherein the first slope surface is used as a front slope to directly separate the double-layer cigarette packets, the second slope surface is used as a side slope to disperse the adsorption force, and the first slope surface and the second slope surface are matched to effectively ensure the integrity of the cigarette packets during the separation process. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described below only illustrate some of the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of the provided drawings.
[0021] Figure 1 It is an explosion schematic diagram of the double-layer cigarette packet separator in the embodiment;
[0022] Figure 2 It is a top view of the guide plate in the embodiment.
[0023] The reference signs include:
[0024] 1, mounting frame; 11, first mounting plate; 12, second mounting plate;
[0025] 2, guide plate; 21, first slope surface; 22, second slope surface;
[0026] 31, flat key; 32, mounting groove; 33, first bolt;
[0027] 41, connecting block; 42, second bolt;
[0028] 5, guide structure; 51, guide block; 52, guide surface;
[0029] 61, adjusting frame; 62, third bolt. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0031] Unless otherwise defined, the technical terms or scientific terms used in the present application should be understood as the common meanings understood by those skilled in the art to which the present application belongs. The terms "first", "second", and similar terms used in the present application do not represent any order, number, or importance. The terms "connected" or "connected" and similar terms do not mean physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up", "down", "left", "right", and the like are only used to represent relative positional relationships, and when the absolute positions of the described objects are changed, the relative positional relationships can also be changed accordingly. The embodiments of the present application disclose a double-layer cigarette packet separator.
[0032] The utility model discloses a double -layer cigarette packet separator.
[0033] Please refer to Figure 1 And Figure 2 .
[0034] The double -layer cigarette packet separator provided by the utility model includes mounting frame 1, is provided with guide plate 2 on mounting frame 1, and the first slope 21 is shaped on guide plate 2 along the cigarette packet conveying direction to make double -layer cigarette packet separate up and down, and the second slope 22 is shaped on the side of guide plate 2 towards cigarette packet to make cigarette packet disperse stress.
[0035] Specifically, mounting frame 1 is used to install guide plate 2, so that guide plate 2 is arranged in the middle of the upper and lower two cigarette packets in double -layer cigarette packet, and guide plate 2 separates the upper and lower two cigarette packets in the process of conveying cigarette packet towards guide plate 2.
[0036] The first slope 21 is shaped on the upper surface of guide plate 2 and is inclinedly arranged along the conveying direction of cigarette packet, considering that cigarette packet is lighter and the adsorption force between the transparent paper of double -layer cigarette packet is greater, the first slope 21 can be set more slowly and longer to provide sufficient separation time and separation force for the upper and lower two cigarette packets.When the upper cigarette packet slides along the first slope 21, it will gradually separate from the lower cigarette packet due to its weight and the thrust of the conveying belt, and the adsorption force between the transparent paper gradually weakens on the gentle slope of the first slope 21, so that stable separation is realized.
[0037] The second slope 22 is shaped on the side close to cigarette packet, and the second slope 22 is arranged from the mounting frame 1 on one side of guide plate 2 towards the mounting frame 1 on the other side of guide plate 2, and an included angle is formed between the second slope 22 and the side of cigarette packet close to guide plate 2, so that when double -layer cigarette packet contacts the second slope 22, the contact range with the middle of the two cigarette packets is gradually expanded, so that multiple stress points are realized, and deformation of cigarette packet (including but not limited to tearing of transparent paper, uneven stress leading to extrusion deformation due to influence on running track, etc.) caused by single stress in the separation process is avoided.
[0038] It should be noted that the angles of the first slope 21 and the second slope 22 need to be tested in detail, and the best value is selected according to multiple factors such as the weight, size, smoothness of outer packaging transparent paper and electrostatic adsorption force of cigarette packet.
[0039] It should be further noted that the separator as a whole adopts metal material and is quenched to ensure its strength, and the starting slope of guide plate 2 is rounded to prevent the notch from being too sharp and damaging the cigarette packet.
[0040] The double-layer cigarette packet separator, wherein the first slope surface 21 serves as a front slope and plays a major role in directly separating the double-layer cigarette packet, and the second slope surface 22 serves as a side slope and plays a role in dispersing the adsorption force, thereby preventing the double-layer cigarette packet from being deformed due to a single force during the separation process caused by the excessive adsorption force, and the first slope surface 21 and the second slope surface 22 are cooperated to effectively ensure the integrity of the cigarette packet during the separation process.
[0041] The double-layer cigarette packet separator provided by the utility model will be described in more detail below in combination with the drawings and specific embodiments.
[0042] In one specific embodiment, referring to Figure 1 and Figure 2 , the mounting frame 1 comprises a first mounting plate 11 and a second mounting plate 12 which are respectively arranged on both sides of the guide plate 2. The first mounting plate 11 and the guide plate 2 are provided with a first fixing assembly, and the second mounting plate 12 and the guide plate 2 are provided with a second fixing assembly.
[0043] Specifically, the mounting frame 1 comprises a first mounting plate 11 and a second mounting plate 12 which are respectively arranged on both sides of the guide plate 2, and the first mounting plate 11 and the second mounting plate 12 clamp the guide plate 2 therebetween to suspend the guide plate 2 between the double-layer cigarette packets, and the guide plate can be installed at any specified position through the first mounting plate 11 and the second mounting plate 12.
[0044] The first mounting plate 11 and the guide plate 2 are provided with a first fixing assembly for facilitating dismounting of the guide plate 2, and the second mounting plate 12 and the guide plate 2 are provided with a second fixing assembly for facilitating dismounting of the guide plate 2.
[0045] It should be noted that a plurality of mounting holes are formed in the first mounting plate 11 and the second mounting plate 12 for facilitating installation of the mounting frame 1 as a whole, and the mounting frame 1 as a whole can be detachably fixed at a specified position through screws, bolts, nuts or the like.
[0046] Based on any one of the above embodiments, referring to Figure 1 and Figure 2 , the first fixing assembly comprises a flat key 31 arranged on one side of the guide plate 2 and a mounting groove 32 formed in the first mounting plate 11 and matched with the flat key 31, and the first mounting plate 11 is provided with a first bolt 33 to fix the flat key 31 in the mounting groove 32.
[0047] Specifically, the installation groove 32 is arranged at one side of the guide plate 2, and the first installation plate 11 is arranged above the installation groove 32 and has a through hole. The flat key 31 is inserted into the installation groove 32 and tightly fits the inner wall of the installation groove 32. The first bolt 33 is inserted into the installation groove 32 through the through hole, and the flat key 31 is fixed in the installation groove 32 by cooperating with the through hole on the flat key 31 and the nut.
[0048] Optionally, the first fixing assembly can also adopt the clamping and fixing mode of the clamping block and the clamping groove, and can be fixed by cooperating with the limiting piece, so as to realize the fixing between the guide plate 2 and the first installation plate 11.
[0049] On the basis of any one of the above embodiments, referring to Figure 1 and Figure 2 , the flat key 31 is provided with an adjusting groove, and the first bolt 33 can slide along the adjusting groove to adjust the installation position of the guide plate 2.
[0050] Specifically, the design of the adjusting groove allows the first bolt 33 to not only play a fixing role, but also to fine-tune within a certain range on the flat key 31. The adjusting groove is usually a long hole or an oval hole with sufficient length, and the length direction is perpendicular to the conveying direction of the guide plate 2, so as to finely adjust the position of the guide plate 2 in the horizontal direction while fixing the guide plate 2.
[0051] When it is necessary to adjust the position of the guide plate 2, the nut can be slightly loosened, so that the first bolt 33 can slide in the adjusting groove. After sliding to the required position, the nut is tightened again, so that the installation position of the guide plate 2 can be accurately controlled by the cooperation of the flat key 31 and the first bolt 33. The position of the guide plate 2 can be conveniently adjusted according to actual needs to ensure the best separation effect.
[0052] It should be noted that the design of the adjusting groove can also cooperate with different locking mechanisms, such as a spring locking device or a quick locking device, to improve the convenience of operation and the stability of fixation. The spring locking device can automatically lock the first bolt 33 in the appropriate position in the adjusting groove after adjustment, to prevent displacement due to vibration or external force. The quick locking device can realize quick installation and disassembly, which is convenient for equipment maintenance and replacement.
[0053] On the basis of any one of the above embodiments, referring to Figure 1 and Figure 2 , the second fixing assembly includes a connecting block 41 arranged at the other side of the guide plate 2 and a connecting groove arranged on the second installation plate 12 and cooperating with the connecting block 41. The second installation plate 12 is provided with a second bolt 42 to fix the connecting block 41 in the connecting groove.
[0054] Specifically, the connecting block 41 is fixedly arranged on the other side edge of the guide plate 2, opposite to the side provided with the flat key 31. The shape and size of the connecting block 41 are matched with the connecting groove, ensuring that the guide plate 2 can be accurately and stably positioned during installation. The connecting groove is opened on the second mounting plate 12, and its position and size are carefully designed so that the connecting block 41 can smoothly slide into the connecting groove when the guide plate 2 is installed in place. The second bolt 42 passes through the reserved hole on the second mounting plate 12 and directly acts on the connecting block 41. By tightening the nut, the connecting block 41 is firmly fixed in the connecting groove, thereby realizing reliable connection between the guide plate 2 and the second mounting plate 12. This fixing method not only has a simple structure, but also is convenient to install and disassemble, facilitating maintenance and adjustment of the equipment.
[0055] Further, the connecting block 41 is slidingly arranged in the connecting groove, and a plurality of threaded holes on the connecting block 41 are matched with the second bolts 42.
[0056] Specifically, in actual application, the second fixing assembly also needs to consider the flexibility of adjustment. Although the design of the connecting block 41 and the connecting groove has provided a certain positioning accuracy, in some cases, it may still be necessary to fine-tune the position of the guide plate 2. In order to achieve this purpose, the connecting block 41 can be slidingly arranged in the connecting groove, thereby realizing fine-tuning.
[0057] In other embodiments, fine-tuning structures such as fine-tuning screws or eccentric wheels can also be designed on the connecting block 41. By rotating these fine-tuning structures, the position of the guide plate 2 can be finely adjusted without disassembling the second bolts 42, ensuring that it perfectly matches other components on the production line.
[0058] In addition, in order to enhance the stability of the guide plate 2, elastic washers or shock-absorbing materials can also be arranged between the connecting block 41 and the connecting groove. These materials can effectively absorb vibration and impact force, protecting the guide plate 2 from damage and improving the overall stability and service life of the equipment.
[0059] On the basis of any one of the above embodiments, with reference to Figure 1 The mounting rack 1 is provided with a guide structure 5 for guiding the cigarette packets.
[0060] Specifically, the guide structure 5 is an auxiliary device arranged on the mounting rack 1, which is designed to guide the cigarette packets to move along a predetermined path during transportation, ensuring that the cigarette packets can stably and accurately contact and separate from the guide plate 2. The design of the guide structure 5 usually takes into account factors such as the shape, size and transportation speed of the cigarette packets, to ensure the best guiding effect.
[0061] Further, the guide structure 5 includes a guide block 51 arranged on the mounting frame 1 at one side of the guide plate 2, and the guide block 51 is formed with a guide surface 52 at the side close to the guide plate 2.
[0062] Specifically, the guide block 51 is a main component of the guide structure 5, which is firmly mounted on the mounting frame 1 at one side of the guide plate 2. The design of the guide block 51 fully considers the conveying path of the cigarette packet and the position of the guide plate 2 to ensure that the cigarette packet can be smoothly guided onto the guide plate 2. The guide surface 52 is a special inclined surface or curved surface formed on the side of the guide block 51 close to the guide plate 2. The shape and inclination angle of the guide surface 52 need to be calculated and set according to the actual situation, aiming to form a certain angle with the conveying direction of the cigarette packet, thereby guiding the cigarette packet to gradually approach and contact the guide plate 2. The surface of the guide surface 52 is usually made of smooth and wear-resistant material to reduce friction with the cigarette packet and ensure smooth sliding of the cigarette packet without obstruction.
[0063] It is predictable that the design of the guide block 51 and the guide surface 52 can be adjusted according to specific production needs and the characteristics of the cigarette packet. Optionally, if the size of the cigarette packet is large or the conveying speed is fast, the height of the guide block 51 and the inclination angle of the guide surface 52 may need to be increased to ensure that the cigarette packet can be stably guided onto the guide plate 2. Conversely, if the size of the cigarette packet is small or the conveying speed is slow, the height of the guide block 51 and the inclination angle of the guide surface 52 can be correspondingly reduced.
[0064] The guide structure 5 can also be combined with other auxiliary devices such as sensors, controllers, etc. to realize more intelligent guide control. Optionally, the position and speed of the cigarette packet can be monitored in real time by the sensor, and the position of the guide block 51 and the inclination angle of the guide surface 52 can be adjusted according to these information to ensure that the cigarette packet can always advance along the predetermined path.
[0065] On the basis of any one of the above embodiments, an adjusting structure is arranged between the guide block 51 and the mounting frame 1, and the adjusting structure is used to adjust the angle of the guide surface 52.
[0066] Specifically, the design of the adjusting structure allows the operator to flexibly adjust the angle of the guide surface 52 of the guide block 51 according to actual needs, thereby adjusting the guide direction of the double-layer cigarette packet, and further facilitating the adjustment of the guide angle according to different scenes.
[0067] On the basis of any one of the above embodiments, the adjusting structure includes an adjusting frame 61 arranged on the mounting frame 1, one end of the guide block 51 is rotatably arranged on the adjusting frame 61, and the guide block 51 is fixed to the adjusting frame 61 through a third bolt 62.
[0068] Specifically, the adjusting frame 61 is stably mounted on the mounting frame 1 as a core component, providing a reliable support and rotating platform for the guide block 51. One end of the guide block 51 is connected to the adjusting frame 61 through a rotating connection, allowing the guide block 51 to freely rotate within a certain range to adapt to different specifications or conveying conditions of the cigarette packets, and is fixed through the third bolt 62 to achieve adjustment of the angle of the guide block 51.
[0069] In other embodiments, the adjusting structure can also be one of the following forms: an electric or pneumatic adjusting mechanism: in order to further improve the accuracy and convenience of adjustment, the adjusting structure can adopt an electric or pneumatic adjusting mechanism. Such a mechanism generally includes a motor or air cylinder and a transmission device (such as a gear, chain or screw rod) connected thereto. The operator only needs to press the button or turn the knob on the control panel to achieve accurate adjustment of the angle of the guide block 51; an adjustable support arm: one end of the support arm is fixed to the mounting frame 1, and the other end is connected to the guide block 51. The support arm is provided with a plurality of adjusting holes or adjusting grooves, and the operator can select the appropriate adjusting hole or adjusting groove and insert the locking pin or bolt to fix the length and angle of the support arm, thereby adjusting the angle of the guide block 51; a spring-loaded adjusting device: in some applications, the guide block 51 may need to have certain self-adaptive ability to adapt to cigarette packets of different shapes and sizes. At this time, a spring-loaded adjusting device can be used. Such a device generally includes a spring and an adjustable support point. The operator can adjust the position of the support point to change the pre-tightening force of the spring, thereby fine-tuning the angle of the guide block 51. When the cigarette packet contacts the guide block 51, the spring will deform accordingly according to the shape and size of the cigarette packet, allowing the guide block 51 to better adapt to the conveying of the cigarette packet.
[0070] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.
[0071] The above provides a detailed introduction to the double-layer cigarette packet separator. The principles and implementation methods of the present application are described in this paper by applying specific examples. The above description of the embodiments is only used to help understand the method and core idea of the present application. It should be noted that for ordinary skilled persons in the technical field, without departing from the principles of the present application, the present application can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the present application.
Claims
1. A double layer pack separator, characterised in that, The mounting frame (1) is provided with a guide plate (2) on which a first slope (21) is formed along the conveying direction of the cigarette packet to separate the double-layer cigarette packet, and a second slope (22) is formed on the side of the guide plate (2) facing the cigarette packet to disperse the force on the cigarette packet.
2. A double layer pack separator according to claim 1, wherein The mounting frame (1) comprises a first mounting plate (11) and a second mounting plate (12) arranged on both sides of the guide plate (2). The first mounting plate (11) and the guide plate (2) are provided with a first fixing assembly, and the second mounting plate (12) and the guide plate (2) are provided with a second fixing assembly.
3. A double layer pack separator according to claim 2, wherein The first fixing assembly comprises a flat key (31) arranged on one side of the guide plate (2) and a mounting groove (32) opened on the first mounting plate (11) and matched with the flat key (31), and the first mounting plate (11) is provided with a first bolt (33) to fix the flat key (31) in the mounting groove (32).
4. A double layer pack separator according to claim 3, wherein An adjusting groove is opened on the flat key (31), and the first bolt (33) can slide along the adjusting groove to adjust the mounting position of the guide plate (2).
5. A double layer pack separator according to claim 2, wherein The second fixing assembly comprises a connecting block (41) arranged on the other side of the guide plate (2) and a connecting groove opened on the second mounting plate (12) and matched with the connecting block (41), and the second mounting plate (12) is provided with a second bolt (42) to fix the connecting block (41) in the connecting groove.
6. A double layer pack separator according to claim 5, wherein The connecting block (41) is slidingly arranged in the connecting groove, and a plurality of threaded holes matched with the second bolt (42) are opened on the connecting block (41).
7. A double-layered pack separator according to any one of claims 1 to 6, characterized in that, The mounting frame (1) is provided with a guide structure (5) for guiding the cigarette packet.
8. A double layer pack separator according to claim 7, wherein The guide structure (5) comprises a guide block (51) arranged on one side of the mounting frame (1) located on the guide plate (2), and a guide surface (52) is formed on the side of the guide block (51) close to the guide plate (2).
9. A double layer pack separator according to claim 8, wherein An adjusting structure is arranged between the guide block (51) and the mounting frame (1), and the adjusting structure is used to adjust the angle of the guide surface (52).
10. A double layer pack separator according to claim 9, wherein The adjusting structure comprises an adjusting frame (61) arranged on the mounting frame (1), one end of the guide block (51) is rotatably arranged on the adjusting frame (61), and the guide block (51) is fixed to the adjusting frame (61) by a third bolt (62).