Flattening machine

By using a movable pressure plate and airbag structure in the flattening machine, the problem of fan bone fragments puncturing the packaging was solved, achieving efficient and safe flattening operation and ensuring the integrity of the packaging and product quality.

CN223878378UActive Publication Date: 2026-02-06HUNAN SHUNSHI FOOD CO LTD
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Patent Information

Application Number
CN202520529685.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-06
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

In food processing plants, bone fragments from fan ribs may puncture packaging bags, causing damage and affecting product quality.

Method used

A flattening machine was designed, which adopts a movable pressure plate and air bladder structure. The air bladder is concave inward during the flattening process to prevent bone fragments from puncturing the packaging. At the same time, a connecting structure is set to facilitate the replacement of the air bladder. The pressure plate is driven by a cylinder to move, and the angle of the conveyor belt can be adjusted by adjusting the structure to adapt to different operating requirements.

Benefits of technology

This effectively reduces the possibility of bone residue puncturing the packaging, improves production efficiency and safety, and ensures the integrity of the packaging and product quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223878378U_ABST
    Figure CN223878378U_ABST
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Abstract

The utility model relates to the field of automatic packaging, in particular to a flattening machine which comprises a rack and a pressing plate, the pressing plate can move up and down, the pressing plate and the rack are arranged in parallel, an air bag is arranged on the pressing plate, and a connecting structure is arranged between the air bag and the pressing plate; the connecting structure comprises a connecting pin and a connecting piece, a first connecting hole is formed in the air bag, a second connecting hole is formed in the pressing plate, a limiting piece is arranged at one end of the connecting pin, a threaded hole is formed in the connecting piece, and the connecting pin can penetrate through the first connecting hole and the second connecting hole at the same time to be connected into the threaded hole in a threaded mode. The application has the effect of reducing the possibility that the flattening machine destroys the packaging of the fan rib.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of automatic packaging, in particular to a flattening machine. BACKGROUND

[0002] When packing fan bones in a food processing factory, the fan bones are first put into bags and sealed, then a vacuum pump is used to perform vacuum treatment on the packaging bag, and then the packaged fan bones are transported to the flattening machine for flattening the fan bones and the packaging bag, facilitating boxing and packaging.

[0003] Because the bone part of the fan bone is hard, part of the bone residue may adhere to the fan bone during cutting. If the bone residue adheres to the bone part of the fan bone, the protrusion of the bone residue part may pierce the packaging of the fan bone when the fan bone is flattened after being packaged, resulting in packaging damage. If the packaging is damaged, microorganisms enter the packaging bag from the damage, causing the fan bone to rot, thereby affecting the quality of the product. CONTENT OF THE INVENTION

[0004] In order to reduce the possibility of the flattening machine damaging the packaging of the fan bone, the present application provides a flattening machine.

[0005] The flattening machine provided by the present application adopts the following technical solution:

[0006] A flattening machine, comprising a rack and a pressing plate, the pressing plate being movable up and down, the pressing plate and the rack being arranged in parallel, a gas bag being arranged on the pressing plate, a connecting structure being arranged between the gas bag and the pressing plate; the connecting structure comprising a connecting pin and a connecting sheet, a connecting hole one being arranged on the gas bag, a connecting hole two being arranged on the pressing plate, the connecting pin being provided with a limiting sheet at one end, a threaded hole being formed in the connecting sheet, the connecting pin being threadedly connected to the threaded hole while penetrating the connecting hole one and the connecting hole two.

[0007] By adopting the above technical solution, when the fan bone and the packaging are flattened, the pressing plate is pressed downward to flatten the fan bone and the packaging. Because the bone residue may pierce the packaging and affect the quality of the fan bone, a gas bag is arranged, which is concave inward when the bone residue is extruded, thereby reducing the possibility of the bone residue piercing the packaging.

[0008] The gas bag may be aged after long-term use, and the aged gas bag may be pierced by a sharp corner during flattening, causing a safety hazard. Therefore, the connecting structure is arranged to facilitate replacement of the gas bag; when replacing the gas bag, the connecting pin is rotated out of the connecting sheet to release the limitation of the connecting pin on the connecting sheet, and after replacing the gas bag, the connecting pin is simultaneously penetrated through the pressing plate and the gas bag, and the connecting pin is rotated into the connecting sheet to fix the gas bag on the bottom surface of the pressing plate.

[0009] Optionally, a driving member is arranged on the rack to drive the pressing plate to move up and down.

[0010] By adopting the above technical scheme, the driving member is arranged to facilitate driving the pressing plate to move and flatten the fan bones.

[0011] Optionally, the driving member comprises a pneumatic cylinder fixedly connected to the rack, and a piston rod of the pneumatic cylinder is fixedly connected to the pressing plate.

[0012] By adopting the above technical scheme, when the pressing plate is driven to move, the piston rod of the pneumatic cylinder moves downward to drive the pressing plate to move downward and flatten the fan bones; the pneumatic cylinder is selected as the driving member, the moving distance of the pressing plate can be controlled by controlling the air intake and exhaust amount, and different thicknesses of the fan bones can be flattened.

[0013] Optionally, the rack comprises a moving part and a supporting part, the supporting part is swingably connected to the moving part, and an adjusting structure for adjusting the angle of the supporting part is arranged between the moving part and the supporting part.

[0014] By adopting the above technical scheme, in actual production process, the angle of the supporting part can be adjusted to adjust the angle of the conveying belt, so that the conveying belt is downwardly inclined to facilitate unloading or upwardly inclined to facilitate loading, and the adjusting structure is arranged to facilitate adjusting the angle of the supporting part.

[0015] Optionally, the adjusting structure comprises a driving gear, a driven gear, and a motor for driving the driving gear to rotate, the driving gear is rotatably connected to the moving part, the driven gear is fixedly connected to the supporting part, and the rotation axis of the driven gear and the rotation axis of the supporting part overlap.

[0016] By adopting the above technical scheme, when the angle of the supporting part is adjusted, the motor drives the driving gear to rotate to drive the driven gear to rotate, and the supporting part rotates accordingly, so that the supporting part is adjusted to an appropriate angle, which is simple in structure and convenient to operate.

[0017] Optionally, the radius of the driving gear is smaller than the radius of the driven gear.

[0018] By adopting the above technical scheme, the radius of the driving gear is smaller than the radius of the driven gear, the driving gear rotates for multiple turns, and the driven gear rotates for one turn, so that the effect of deceleration is achieved and the stability during adjusting the angle of the supporting part is improved.

[0019] Optionally, a conveying belt for conveying the fan bones is arranged on the rack.

[0020] By adopting the above technical scheme, the conveying belt is arranged to facilitate flattening the fan bones without manually putting the fan bones into the rack one by one, and the production line is improved in efficiency.

[0021] Optionally, a baffle is arranged on the rack, and the baffle is arranged perpendicularly to the rack and along the conveying direction of the transmission belt.

[0022] By adopting the above technical scheme, the baffle can reduce the possibility of fan bones falling from the rack.

[0023] In summary, the present application has the following beneficial technical effects:

[0024] 1. By arranging the air bag, the air bag can be concave inward when the air bag extrudes bone residue, so as to reduce the possibility of the bone residue piercing the package;

[0025] 2. By arranging the connecting structure, the air bag can be replaced, and the possibility of the aged air bag being pierced by the bone residue in production is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is a schematic diagram of the overall structure of the embodiment of the present application;

[0027] Figure 2 is a schematic diagram of the local structure of the adjusting structure of the embodiment of the present application;

[0028] Figure 3 is a schematic diagram of the cross section of the connecting structure of the embodiment of the present application.

[0029] EXPLANATION OF REFERENCE NUMERALS:

[0030] 1, rack; 101, support part; 102, moving part; 103, connecting rack; 2, pressing plate; 3, air cylinder; 4, conveying belt; 5, driving gear; 6, driven gear; 7, roller; 8, air bag; 9, connecting pin; 10, connecting sheet; 11, connecting hole one; 12, connecting hole two; 13, limiting sheet; 14, threaded hole; 15, anti-skid pattern; 16, baffle; 17, motor. DETAILED DESCRIPTION

[0031] The following will be described in detail in combination with the accompanying drawings. Figures 1-3 The present application will be further described in detail.

[0032] The embodiment of the present application discloses a flattening machine, which will be described in detail with reference to the accompanying drawings. Figure 1, including rack 1 and pressing plate 2, rack 1 includes moving part 102 and support part 101, support part 101 is swingably connected to moving part 102, and adjusting structure for adjusting the angle of support part 101 is arranged between moving part 102 and support. Support part 101 is fixedly connected with connecting frame 103, pressing plate 2 is arranged on connecting frame 103, and driving part for driving pressing plate 2 to move up and down is arranged between pressing plate 2 and connecting frame 103; driving part includes cylinder 3, cylinder 3 is fixedly connected to connecting frame 103, and the piston rod of cylinder 3 is fixedly connected with pressing plate 2; conveying belt 4 for conveying fan bones is arranged on support part 101, and baffle 16 is arranged on support part 101; in the embodiment of the application, baffle 16 is arranged as two pieces, baffle 16 is perpendicular to the support part 101 and is arranged along the conveying direction of the transmission belt.

[0033] With reference to Figure 1 And Figure 2 , adjusting structure includes driving gear 5, driven gear 6 and motor 17 for driving driving gear 5 to rotate, driving gear 5 is rotatably connected to moving part 102, driven gear 6 is fixedly connected to support part 101, and the rotation axis of driven gear 6 and the rotation axis of support part 101 overlap; the radius of driving gear 5 is smaller than the radius of driven gear 6; in actual production process, the rotation angle of support part 101 is limited, so that driven gear 6 can be arranged as a partial gear, the rotation angle of support part 101 is limited, anti-drop strips are arranged on both sides of driven gear 6, and the possibility of tooth drop of driving gear 5 and driven gear 6 is reduced; motor is fixedly connected to moving part 102, and the bottom of moving part 102 is provided with roller 7.

[0034] With reference to Figure 1 , pressing plate 2 can move up and down, pressing plate 2 and rack 1 are arranged in parallel, air bag 8 is arranged on pressing plate 2, and connecting structure is arranged between air bag 8 and pressing plate 2.

[0035] With reference to Figure 3 , connecting structure includes connecting pin 9 and connecting sheet 10, connecting hole one 11 is arranged on air bag 8, connecting hole two 12 is arranged on pressing plate 2, one end of connecting pin 9 is provided with limiting sheet 13, the diameter of limiting sheet 13 is greater than the diameter of connecting hole two 12, because air bag 8 is elastically arranged, the diameter of connecting sheet 10 is greater than the diameter of connecting hole one 11, and the possibility of limiting sheet 13 sliding into connecting hole one 11 is reduced; threaded hole 14 is formed in connecting sheet 10, and connecting pin 9 can be threadedly connected to threaded hole 14 while penetrating through connecting hole one 11 and connecting hole two 12. Multiple groups of connecting structures are arranged along both sides of pressing plate 2.

[0036] With reference to Figure 1The anti-skid lines 15 are arranged on the conveying belt 4, and after the angle of the supporting part 101 is adjusted, the arrangement of the anti-skid lines 15 can improve the stability of the conveying belt 4 when conveying the fan-shaped bones and reduce the possibility of the fan-shaped bones slipping off the conveying belt 4.

[0037] The implementation principle of the flattening machine is as follows: before the fan-shaped bones are flattened, the motor drives the driving gear 5 to rotate, and drives the driven gear 6 to rotate, so as to adjust the angle of the connecting part; then the fan-shaped bones are placed on the conveying belt 4, the conveying belt 4 conveys the fan-shaped bones to the lower side of the pressing plate 2, the cylinder 3 drives the pressing plate 2 to move, and the air bag 8 moves accordingly, moves to a certain height, and extrudes the fan-shaped bones, when the air bag 8 extrudes the bone residue, it will be concave inward, so as to reduce the possibility of the bone residue piercing the package.

[0038] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A calender, characterized by: The utility model provides a kind of fan bone cutting machine, including rack (1) and pressing plate (2), the pressing plate (2) can be moved up and down, the pressing plate (2) and the rack (1) are arranged in parallel, air bag (8) is provided on the pressing plate (2), connecting structure is provided between the air bag (8) and the pressing plate (2);The connecting structure includes connecting pin (9) and connecting sheet (10), connecting hole one (11) is provided on the air bag (8), connecting hole two (12) is provided on the pressing plate (2), the connecting pin (9) one end is provided with limit sheet (13), threaded hole (14) is opened in the connecting sheet (10), the connecting pin (9) can be screwed simultaneously in threaded hole (14) by passing through connecting hole one (11) and connecting hole two (12).

2. A flattening machine according to claim 1, characterised in that: The rack (1) is provided with a driving member for driving the pressing plate (2) to move up and down.

3. A flattening machine according to claim 2, characterised in that: The driving member includes a gas cylinder (3) fixedly connected to the rack (1), and a piston rod of the gas cylinder (3) is fixedly connected to the pressing plate (2).

4. A flattening machine according to claim 1, characterized in that: The rack (1) includes a moving part (102) and a supporting part (101), the supporting part (101) is swingably connected to the moving part (102), and an adjusting structure for adjusting the angle of the supporting part (101) is arranged between the moving part (102) and the supporting part (101).

5. A calender as claimed in claim 4, characterized in that: The adjusting structure includes a driving gear (5), a driven gear (6) and a motor (17) for driving the driving gear (5) to rotate, the driving gear (5) is rotatably connected to the moving part (102), the driven gear (6) is fixedly connected to the supporting part (101), and the rotation axis of the driven gear (6) and the rotation axis of the supporting part (101) overlap.

6. A calender as claimed in claim 5, characterized in that: The radius of the driving gear (5) is smaller than the radius of the driven gear (6).

7. A flattening machine according to claim 1, characterized in that: The rack (1) is provided with a conveyor belt (4) for conveying fan bones.

8. A calender as claimed in claim 7, characterized in that: The rack (1) is provided with a baffle (16) perpendicular to the rack (1) and arranged along the conveying direction of the conveyor belt (4).