Glass bubbling device and glass kiln
By designing a glass bubbling device with a movable piston and push rod to control the bubbling orifice, the problems of maintenance difficulties and clogging were solved, achieving efficient homogenization and melting of molten glass and improving the stability and reliability of the device.
Patent Information
- Application Number
- CN202520442673.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing glass bubbling devices are difficult to maintain and prone to clogging in float glass furnaces, affecting the melting efficiency and clarification effect of molten glass.
Design a glass bubbling device including a gas pipe, piston, and push rod. The piston moves up and down using gravity and the resistance force at the bottom of the kiln, controlling the opening and closing of the bubbling holes. Combined with the protection of ceramic material and the circulation of cooling medium, the stability and reliability of the device are improved.
It achieves automation and precise control of the bubbling process, reduces maintenance difficulty and failure rate, improves the homogenization and melting efficiency of molten glass, and extends the service life of the equipment.
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Figure CN223879621U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass manufacturing technical field, specifically, relate to a glass bubble device and glass kiln. BACKGROUND
[0002] The bubble technology is widely used in the float glass kiln, mainly through the bubble machine to the kiln glass liquid bottom layer injects certain pressure and flow of gas. These gases expand in the high temperature glass liquid to form bubbles, with the bubble rising and gradually increasing, eventually in the glass liquid surface break and escape. The rising and growth process of the bubble not only drives and strengthens the flow of the surrounding glass liquid, but also absorbs the surrounding small bubbles, thereby improving the melting efficiency of the glass, and strengthening the clarification and homogenization effect of the glass liquid. At present, most of the bubble devices are immersed in the glass melt, which is difficult to maintain and prone to blockage. SUMMARY
[0003] The utility model discloses a glass bubble device and glass kiln, solve the bubble device maintenance difficult and prone to blockage problem.
[0004] The utility model discloses the following technical scheme realizes: a glass bubble device, including the air pipe, the air pipe lower part side wall is set up with the bubble hole, the piston for the bubble hole is guided or closed is movably connected in the air pipe, the piston lower part is provided with the top rod that extends the air pipe below, the air pipe inner wall is set up with the upper protrusion and the lower protrusion for limiting the piston movement respectively at the piston both ends.
[0005] Further, the bubble hole is inclined downward.
[0006] Further, the air pipe is provided with a protective tube, and the protective tube and the air pipe circulate and flow with cooling medium through the inlet pipe and the outlet pipe.
[0007] Further, the protective tube, the piston and the top rod are made of ceramic material.
[0008] Further, the piston top is provided with a vertical hole, and the piston side wall is provided with a branch hole in communication with the vertical hole for cooperating with the bubble hole.
[0009] Further, the bubble hole is evenly provided with a plurality of bubble holes along the circumference of the air pipe.
[0010] Further, the top rod is provided with a sealing ring in contact with the air pipe inner wall.
[0011] A glass kiln, comprising a kiln body, an air pipe is movably inserted into the kiln body through the flange arranged on the top of the kiln body, and the top rod abuts against the inner bottom of the kiln body.
[0012] The utility model has at least the following advantages and beneficial effects: through setting the piston and the jacking rod, the piston is moved up and down by gravity and the abutting force of the kiln bottom, thus controlling the conduction and closing of the bubbling hole, realizing the automation and accurate control of the bubbling process, and improving the stability and reliability of the bubbling device. BRIEF DESCRIPTION OF DRAWINGS
[0013] Fig. 1 The utility model provides a kind of installation schematic view of glass bubbling device and glass kiln.
[0014] Fig. 2 The utility model provides a kind of structure schematic view of glass bubbling device closing state.
[0015] Fig. 3 The utility model provides a kind of structure schematic view of glass bubbling device conduction state.
[0016] Reference signs: 1-pipe, 10-bubbling hole, 11-upper protrusion, 12-lower protrusion, 2-piston, 21-vertical hole, 22-branch hole, 3-jacking rod, 31-sealing ring, 4-protection tube, 41-inlet pipe, 42-outlet pipe, 5-kiln body, 51-flange. DETAILED DESCRIPTION
[0017] The specific implementation manner is described below in conjunction with the drawings.
[0018] Embodiment
[0019] As Figs. 1 to 3As shown, in the embodiment, a glass bubbling device is mainly disclosed, which has simple structure and is easy to maintain, and can effectively reduce the failure rate of the bubbling device, and the structure comprises a gas pipe 1, a bubbling hole 10 is formed in the lower side wall of the gas pipe 1, a piston 2 for opening or closing the bubbling hole 10 is movably connected in the gas pipe 1, a top rod 3 extending out of the lower part of the gas pipe 1 is arranged below the piston 2, and an upper protrusion 11 and a lower protrusion 12 for limiting the movement of the piston 2 are arranged on the inner wall of the gas pipe 1 at both ends of the piston 2. Specifically, the piston 2 and the top rod 3 are connected to form an integral body, and in the natural state, the piston 2 is limited by abutting against the lower protrusion 12 under the action of gravity, at this time, the gas pipe 1 is not communicated with the bubbling hole 10; the bubbling device is moved downward, and the lower part thereof is inserted into the glass liquid, the piston 2 is pushed upward by the abutting action of the top rod 3 at the bottom of the kiln, so that the gas pipe 1 and the bubbling hole 10 are communicated, and the glass liquid is bubbled. When the bubbling is not needed for a long time, the bubbling device can be lifted upward and separated from the glass liquid, and the piston 2 returns to the closed state under the action of gravity. The opening or closing of the bubbling hole 10 is controlled by the up-down movement of the piston 2, and the precise control of the bubbling process is realized. The movement range of the piston 2 is limited by the upper protrusion 11 and the lower protrusion 12, and the stability and reliability of the bubbling operation are ensured.
[0020] Further, in specific implementation, the above-mentioned bubbling hole 10 is inclined downward in the embodiment of the utility model. On the one hand, the gas is introduced by being inclined downward, so that the low-temperature glass liquid at the bottom of the glass kiln is brought to the liquid surface, the heat exchange with the flame space is promoted, the glass liquid at the bottom is fully stirred, and the homogenization effect and melting efficiency of the glass liquid are improved. On the other hand, when the bubbling device is lifted upward, the glass liquid in the bubbling hole 10 can naturally fall under the action of gravity, avoiding being retained in the bubbling hole 10 and causing the bubbling hole 10 to be blocked.
[0021] Further, in specific implementation, the above-mentioned gas pipe 1 is sleeved with a protection pipe 4, and the protection pipe 4 and the gas pipe 1 are circulated with cooling medium through the inlet pipe 41 and the outlet pipe 42. Specifically, the cooling medium can adopt cooling water. Through the inlet pipe 41 and the outlet pipe 42, the circulation cooling is realized, the bubbling device is continuously cooled, the damage of high temperature to the bubbling device is reduced, the service life of the device is prolonged, and the maintenance frequency is reduced.
[0022] Preferably, the protection pipe 4, the piston 2 and the top rod 3 are all made of ceramic material. They have excellent high-temperature resistance, corrosion resistance and wear resistance, can work stably in high-temperature glass liquid for a long time, and reduce the failure and maintenance frequency caused by high-temperature environment.
[0023] Further, in the specific implementation, the vertical hole 21 is arranged on the top of the piston 2, and the branch hole 22 for matching the bubble hole 10 is arranged on the side wall of the piston 2 and communicated with the vertical hole 21. Specifically, the piston 2 is tightly attached to the inner wall of the air pipe 1, so that the side wall of the piston 2 can effectively block the bubble hole 10.
[0024] Further, in the specific implementation, the bubble hole 10 is evenly arranged along the circumferential direction of the air pipe 1. Specifically, the branch hole 22 of the piston 2 corresponds to the bubble hole 10. The bubbles can form uniform air flow in the glass liquid, promote the flow and homogenization of the glass liquid. This design can also avoid overheating or overcooling in the local area, and improve the overall quality of the glass melting.
[0025] Further, in the specific implementation, the sealing ring 31 is arranged on the top rod 3 and in contact with the inner wall of the air pipe 1. Specifically, the sealing ring 31 can be made of ceramic material and integrated with the top rod 3 to prevent the glass liquid from entering the inside of the air pipe 1.
[0026] In the embodiment, a glass kiln is also disclosed, which comprises a kiln body 5. The air pipe 1 is movably inserted into the kiln body 5 through the flange 51 arranged on the top of the kiln body 5, and the top rod 3 is in abutment with the inner bottom of the kiln body 5. Specifically, the bubble device is placed on the kiln body 5 under the action of its own gravity, and can push the piston 2 to abut against the upper protrusion 11 to continuously blow air. If long-time air supply is needed, the bubble device can be bolted with the flange 51 arranged on the top of the kiln body 5. When air blowing is not needed, the bubble device can be lifted by the lifting device and suspended above the glass liquid. When maintenance is needed, the bubble device can be pulled out by the lifting device, and the cover is connected to the flange 51.
Claims
1. A glass bubbling apparatus characterized by, The application relates to a gas pipe (1) with a bubble hole (10) in the lower side wall, a piston (2) movably connected in the gas pipe (1) for opening or closing the bubble hole (10), a top rod (3) extending out of the gas pipe (1) below the piston (2), and upper and lower protrusions (11, 12) arranged on the inner wall of the gas pipe (1) at both ends of the piston (2) for limiting the movement of the piston (2).
2. A glass bubble apparatus as claimed in claim 1, wherein, The bubble hole (10) is inclined downward.
3. A glass bubble apparatus as defined in claim 1, wherein, The gas pipe (1) is sleeved with a protective pipe (4), and the protective pipe (4) and the gas pipe (1) are connected through an inlet pipe (41) and an outlet pipe (42) to circulate cooling medium.
4. A glass bubble apparatus as claimed in claim 3, wherein, The protective pipe (4), the piston (2) and the top rod (3) are made of ceramic material.
5. A glass bubble apparatus as claimed in claim 1, wherein, A vertical hole (21) is arranged on the top of the piston (2), and a branch hole (22) for matching the vertical hole (21) and opening the bubble hole (10) is arranged on the side wall of the piston (2).
6. A glass bubble apparatus as defined in claim 1, wherein, The bubble hole (10) is evenly arranged along the circumference of the gas pipe (1).
7. A glass bubble apparatus as defined in claim 1, wherein, A sealing ring (31) is sleeved on the top rod (3) and in contact with the inner wall of the gas pipe (1).
8. A glass furnace based on the glass bubbling apparatus according to any one of claims 1 to 7, characterized in that The gas pipe (1) is movably inserted into a kiln body (5) through a flange (51) arranged on the top of the kiln body (5), and the top rod (3) is in abutment with the inner bottom of the kiln body (5).