Device for fire polishing of areas on two sides of end piece of quartz boat

Abstract

The utility model discloses a device for fire polishing areas on the two sides of an end piece of a quartz boat, relates to the technical field of clamp equipment, and solves the technical problems that the machining efficiency is low and the quality is difficult to guarantee in the existing technical scheme, the device comprises a frame body, and a tool structure is fixedly installed on the upper wall face of the frame body. A position adjusting structure is installed on the upper wall face of the frame body, a lamp handle is installed on the position adjusting structure, and an electric fire maker is fixedly installed on the frame body. The machining speed in the production process is greatly increased, the production requirement of large-batch quartz boat end pieces can be met, accurate numerical control displacement of the lamp handle is achieved, and the production efficiency is improved. By means of the technical scheme, the accuracy and uniformity of the track can be kept in the polishing process, the quality defect caused by uneven manual operation in manual polishing is overcome, the high-quality fire polishing effect of the surface of the end piece is ensured, the reliability of components and the success rate of subsequent machining are improved, the rejection rate is reduced, manual intervention is not needed, and the operation difficulty is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to quartz boat clamp equipment technical field of solar photovoltaic industry, concretely for a device for fire polishing quartz boat end piece both sides area. BACKGROUND

[0002] The utility model relates to the technical field, and the device is a kind of high-efficiency automation equipment for fire polishing quartz boat end piece both sides area, and its main function is to realize the accurate polishing of end piece both sides by numerical control system.

[0003] The unevenness and scrap rate problem caused by manual polishing.Safety and reliability are low.This device is an important link of quartz boat production process optimization, and it is of great significance to improve the overall quality of products, reduce cost and improve production efficiency.

[0004] The existing technical solution has the technical problems of low processing efficiency and difficult to guarantee quality. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the utility model provides a device for fire polishing quartz boat end piece both sides area, which solves the technical problems of low processing efficiency and difficult to guarantee quality of the existing technical solution.

[0006] To achieve the above object, the utility model is realized by the following technical scheme: a device for fire polishing quartz boat end piece both sides area, including frame body, the frame body upper wall surface fixed mounting has tooling structure, the frame body upper wall surface is equipped with position adjustment structure, the position adjustment structure is installed on lamp handle, the frame body is fixedly installed with electric lighter.

[0007] Preferably, the tooling structure includes a stand column, the stand column is rotatably installed on the frame body, the stand column is fixedly installed with a clamping frame, the clamping frame is provided with a quartz boat groove, and the clamping frame is fixedly installed with a clamping cylinder.

[0008] Preferably, the frame body lower wall surface is fixedly installed with a control motor, the frame body lower wall surface is fixedly installed with a speed reducer, the speed reducer output end is fixedly installed on the stand column lower end, and the speed reducer input end is fixedly connected to the control motor driving end.

[0009] Preferably, the position adjusting structure comprises an X-direction guide rail, a Y-direction guide rail and a Z-direction guide rail, the X-direction guide rail is fixedly installed on the upper wall of the frame body, an X-direction sliding block is slidably installed on the X-direction guide rail, the Y-direction guide rail is fixedly installed on the upper wall of the X-direction sliding block, a Y-direction sliding block is slidably installed on the Y-direction guide rail, the Z-direction guide rail is fixedly installed on the Y-direction sliding block, a Z-direction sliding block is fixedly installed on the Z-direction guide rail, a working rod is fixedly installed on the Z-direction sliding block, and the lamp handle is fixedly installed on one end of the working rod. Advantages

[0010] The utility model provides a device for fire polishing quartz boat end piece two side areas, the utility model discloses through the automation fire polishing operation, replaces traditional manual polishing mode, and the processing speed of production process is improved greatly, can satisfy the production demand of large quantities quartz boat end piece, solves the problem of low processing efficiency in prior art, adopts X / Y / Z direction guide rail three -dimensional position adjusting structure, realizes the accurate numerical control of lamp handle and walks the position, can keep the accuracy and uniformity of track in the polishing process, makes up the quality defect of uneven manual operation in manual polishing, ensures the high quality fire polishing effect of end piece surface, and the device closes the microcrack of end piece surface through efficient fire polishing technology, effectively avoids the end piece burst in the temperature stress of welding process, improves the reliability of part and the success rate of subsequent processing, reduces the scrap rate, the device utilizes electrical system control and automation design, and the device can complete the polishing task automatically through the operation control panel, and the worker can start the device by simple operation. Rotating tool structure automatically processes two sides of end piece, and manual intervention is not needed, and the operation difficulty is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0011] Fig. 1 It is a kind of device for fire polishing quartz boat end piece two side areas of the utility model as shown in the perspective structure schematic diagram.

[0012] Fig. 2 It is a kind of device for fire polishing quartz boat end piece two side areas of the utility model as shown in the side view structure schematic diagram.

[0013] Fig. 3 It is a kind of device for fire polishing quartz boat end piece two side areas of the utility model as shown in the top view structure schematic diagram.

[0014] In the drawing: 1, frame body;2, lamp handle;3, electric igniter;4, stand;5, clamping frame;6, clamping cylinder;7, control motor;8, speed reducer;9, X-direction guide rail;10, Y-direction guide rail;11, Z-direction guide rail;12, X-direction sliding block;13, Y-direction sliding block;14, Z-direction sliding block;15, working rod; DETAILED DESCRIPTION

[0015] For further illustrating the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes, the technical solutions in the utility model embodiments will be clearly and completely described below in conjunction with the drawings in the utility model embodiments. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. The detailed description is as follows.

[0016] Please refer to Figs. 1-3 The utility model provides a technical scheme: a device for polishing quartz boat end piece two side areas, including frame body 1, the frame body 1 upper wall face fixed mounting has tooling structure, the frame body 1 upper wall face installation has position adjustment structure, the position adjustment structure on installation has lamp handle 2, the frame body 1 on fixed mounting has electric lighter 3.

[0017] This embodiment is further provided with the tooling structure including stand column 4, the stand column 4 rotationally installed on the frame body 1, the stand column 4 on fixed mounting has clamping frame 5, the clamping frame 5 is opened in quartz boat groove, the clamping frame 5 on fixed mounting has clamping cylinder 6.

[0018] This embodiment is further provided with the frame body 1 lower wall face fixed mounting has control motor 7, the frame body 1 lower wall face fixed mounting has speed reducer 8, the speed reducer 8 output end fixed installation on the stand column 4 lower end, the speed reducer 8 input end fixed connection on the control motor 7 drive end.

[0019] This embodiment is further provided with the position adjustment structure including X direction guide rail 9, Y direction guide rail 10 and Z direction guide rail 11, the X direction guide rail 9 fixed installation on the frame body 1 upper wall face, the X direction guide rail 9 on slidingly installed with X direction sliding block 12, the Y direction guide rail 10 fixed installation on the X direction sliding block 12 upper wall face, the Y direction guide rail 10 on slidingly installed with Y direction sliding block 13, the Z direction guide rail 11 fixed installation on the Y direction sliding block 13, the Z direction guide rail 11 on fixedly installed with Z direction sliding block 14, the Z direction sliding block 14 on fixedly installed with working rod 15, the lamp handle 2 fixed installation on the working rod 15 one end.

[0020] Its detailed connecting means, for the art known technology, as Figs. 1-3 As shown, install end piece: the operator places the quartz boat end piece to be processed in the clamping frame 5 of the device, and confirms that the end piece is completely embedded in the quartz boat groove opened in the clamping frame 5. Press the fixed button on the operation panel, start the clamping cylinder 6, clamp the end piece, to ensure that the end piece does not loosen or deviate during processing.

[0021] Start: Press the start button on the operation panel, the device automatically starts running. The control motor 7 drives the speed reducer 8 to rotate, and the speed reducer 8 drives the column 4 to rotate, and the first side of the quartz boat end piece is adjusted to the processing position parallel to the lamp handle 2.

[0022] Ignition preparation: The electrical system controls the electric igniter 3 to ignite the hydrogen-oxygen flame, opens the hydrogen-oxygen gas electromagnetic valve, and passes the appropriate amount of hydrogen and oxygen through the lamp handle 2, adjusts the gas flow to the appropriate size to ignite the quartz lamp, and forms a flame for polishing.

[0023] The device controls the X / Y / Z guide rail to accurately position, and the lamp handle 2 moves according to the set trajectory.

[0024] From top to bottom, the first side surface of the end piece is polished uniformly along the linear trajectory, so that the micro-cracks on the surface of the end piece are effectively closed.

[0025] After the first surface is polished, the control system guides the fixed tool to automatically rotate 180°, and adjusts the second surface of the end piece to the processing position.

[0026] Second surface polishing: The lamp handle 2 again polishes the second side surface of the end piece uniformly according to the same fire polishing trajectory, to ensure that the quality of both sides is consistent.

[0027] Complete processing: After the polishing operation is completed, the control system closes the hydrogen-oxygen valve and extinguishes the flame. The cylinder releases the clamping frame 5, and the operator takes down the processed end piece. At this time, the device can directly process the next end piece.

[0028] Cleaning and maintenance: After work, the key components such as the lamp handle 2, the clamping frame 5, the X / Y / Z guide rail need to be cleaned, and whether there is looseness or wear is checked to ensure that the device operates normally.

[0029] It should be noted that in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between the entities or operations.

[0030] The above is only the preferred embodiment of the present application, and is not intended to limit the present application in any form. Although the present application has been disclosed as above with the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content without departing from the technical solution range of the present application, and make equivalent embodiments with equivalent changes, but as long as it does not depart from the technical solution content of the present application, any modification, equivalent change and modification of the above embodiment according to the technical essence of the present application, all still belong to the range of the technical solution of the present application.

Claims

1. An apparatus for polishing both sides of a quartz boat end plate, comprising a frame (1), characterized in that, The upper wall of the frame (1) is fixedly installed with a tooling structure, the upper wall of the frame (1) is installed with a position adjustment structure, a lamp handle (2) is installed on the position adjustment structure, and an electric lighter (3) is fixedly installed on the frame (1).

2. The apparatus for polishing both sides of a quartz boat end plate according to claim 1, characterized in that... The tooling structure includes a column (4), which is rotatably mounted on the frame (1). A clamping frame (5) is fixedly mounted on the column (4). A quartz boat groove is opened in the clamping frame (5). A clamping cylinder (6) is fixedly mounted on the clamping frame (5).

3. The apparatus for polishing both sides of a quartz boat end plate according to claim 2, characterized in that... A control motor (7) is fixedly installed on the lower wall of the frame (1), and a reducer (8) is fixedly installed on the lower wall of the frame (1). The output end of the reducer (8) is fixedly installed on the lower end of the column (4), and the input end of the reducer (8) is fixedly connected to the drive end of the control motor (7).

4. The apparatus for polishing both sides of a quartz boat end plate according to claim 1, characterized in that... The position adjustment structure includes an X-axis guide rail (9), a Y-axis guide rail (10), and a Z-axis guide rail (11). The X-axis guide rail (9) is fixedly installed on the upper wall of the frame (1). An X-axis slider (12) is slidably installed on the X-axis guide rail (9). The Y-axis guide rail (10) is fixedly installed on the upper wall of the X-axis slider (12). A Y-axis slider (13) is slidably installed on the Y-axis guide rail (10). The Z-axis guide rail (11) is fixedly installed on the Y-axis slider (13). A Z-axis slider (14) is fixedly installed on the Z-axis guide rail (11). A working rod (15) is fixedly installed on the Z-axis slider (14). The lamp handle (2) is fixedly installed on one end of the working rod (15).

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