Super capacitor module and power box
By setting conductive pad clearance grooves on the insulating cover and insulating base plate, the problem of excessively large supercapacitor module size is solved, and the module height is reduced and the structure is simplified, making it suitable for the field of portable automotive starting power supplies.
Patent Information
- Application Number
- CN202520032325.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-01-07
AI Technical Summary
The existing structure for fixing the insulating cover plate and insulating base plate to the conductive busbar in supercapacitor modules results in a large module size and increases the module height.
Conductive busbar clearance grooves are provided on the bottom or top surface of the insulating cover plate and the insulating base plate, with the groove openings facing the supercapacitor cell side, allowing the conductive busbars to be installed through the groove openings. The thickness of the insulating cover plate and the insulating base plate is compatible with the thickness of the conductive busbars, reducing the module height.
By using the conductive pad clearance groove design, the height of the supercapacitor module is reduced, the module volume is decreased, space is saved, the fixing structure is simplified, and the weight and cost are reduced.
Smart Images

Figure CN223884295U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to energy storage device technical field, concretely relates to super capacitor module and power box. BACKGROUND
[0002] Super capacitor is applied to wind power generation, automobile power recovery compensation, locomotive traction, starting power and many other fields because of its material being carbon and not polluting the environment and having advantages of long service life of hundreds of thousands of times, fast charging and discharging speed and high efficiency. For automobile starting power product, it is usually of box type structure, and the super capacitor module is arranged in the box body, and the basic structure can refer to the automobile starting power disclosed in the Chinese utility model patent application with the authorized announcement number CN216331872U, which constitutes a power box. For this power box product, portability is required, and size, weight and cost are important evaluation indexes. Therefore, the super capacitor module configured in the power box should be as small as possible in size, as light as possible in weight and as low as possible in cost, so that the product will have competitiveness.
[0003] The basic structure of the super capacitor module can be seen from Figure 1 The super capacitor module includes an insulating cover plate 1, an insulating bottom plate 2 and a plurality of super capacitor monomers 200. Each super capacitor monomer 200 is provided with electrodes at the upper and lower ends, one end being positive and the other end being negative. Each super capacitor monomer 200 is connected in series through a plurality of conductive rows. The two ends of each super capacitor monomer 200 are fixed with conductive rows. The conductive rows are copper sheet structures, which are fixed with the end electrodes of the super capacitor monomers and form conductive connections. Each super capacitor monomer 200 and each conductive row are located between the insulating cover plate 1 and the insulating bottom plate 2. The insulating cover plate 1 and the insulating bottom plate 2 are fixedly connected by a plurality of fixing components to fix the super capacitor monomers 200 together. A capacitor balancing control circuit board is installed on the top surface of the insulating cover plate 1. The capacitor balancing control board constitutes a capacitor control unit. The insulating bottom plate 2 can be installed on the bottom wall of the box body of the power box and is used to connect the insulating cover plate 1 and the insulating bottom plate 2. The fixing components for connecting the insulating cover plate 1 and the insulating bottom plate 2 include long bolts 101, nuts 102 and support sleeves 103. The insulating cover plate 1 and the insulating bottom plate 2 are provided with bolt through holes for the long bolts 101 to pass through. The support sleeves 103 are clamped between the insulating cover plate 1 and the insulating bottom plate 2 to limit the distance between the two. The long bolts 101 pass through the insulating cover plate 1, the support sleeves 103 and the insulating bottom plate 2 and are connected with the nuts 102 to fix the super capacitor monomers 200 as a whole in cooperation with the conductive rows. After the insulating cover plate 1 and the insulating bottom plate 2 are fixed, the conductive rows at the two ends of the super capacitor monomers 200 are pressed.
[0004] In order to ensure the strength of the insulating cover plate and the insulating bottom plate, the plate body is relatively thick, after the insulating cover plate, the insulating bottom plate and each super capacitor monomer, the conductive row are fixed, due to the insulating cover plate, the insulating bottom plate and the conductive row are stacked and pressed together, the thickness of the insulating cover plate, the insulating bottom plate and the conductive row all occupy the space on the overall height of the super capacitor module, the height of the module is increased, and the volume of the module is large. Utility model content
[0005] The utility model discloses a super capacitor module, to solve the structure that the insulating cover plate and the insulating bottom plate of current super capacitor module fix each super capacitor monomer and conductive row make the problem of large volume of super capacitor module, and the utility model discloses a power supply box to solve the above -mentioned problem.
[0006] The technical scheme of the super capacitor module of the utility model is:
[0007] The super capacitor module comprises an insulating cover plate, an insulating bottom plate and each super capacitor monomer and conductive row arranged between the insulating cover plate and the insulating bottom plate, the two ends of each super capacitor monomer are conductively connected with the conductive row, the bottom surface of the insulating cover plate is opposite to the top surface of the insulating bottom plate, at least one of the bottom surface of the insulating cover plate and the top surface of the insulating bottom plate is provided with a conductive row avoiding slot, and the slot opening of the conductive row avoiding slot faces the side where the super capacitor monomer is located to enable the conductive row fixed at the corresponding end of the super capacitor monomer to pass through the slot opening and be installed into the conductive row avoiding slot when the insulating cover plate, the insulating bottom plate and each super capacitor monomer and conductive row are fixed and installed together.
[0008] Beneficial effect: the utility model improves on the basis of the existing super capacitor module, based on the structure that each super capacitor monomer and conductive row are arranged between the bottom surface of the insulating cover plate and the top surface of the insulating bottom plate, by setting the conductive row avoiding slot on at least one of the bottom surface of the insulating cover plate and the top surface of the insulating bottom plate, and making the slot opening of the conductive row avoiding slot face the side where the super capacitor monomer is located, when the insulating cover plate, the insulating bottom plate and each super capacitor monomer and conductive row are fixed and installed together after each super capacitor monomer is connected in series by each conductive row, the conductive row fixed at the corresponding end of the super capacitor monomer passes through the slot opening and is installed into the conductive row avoiding slot, the conductive row avoiding slot provides installation space for the conductive row, so that the thickness size of the relatively thick insulating cover plate and the insulating bottom plate can be compatible with the thickness size of the conductive row, the height of the super capacitor module can be reduced, and the volume of the module can be reduced.
[0009] Further, the conductive row avoiding slot is adapted for the corresponding conductive row to be installed, and the conductive row avoiding slot has a slot side wall for limiting the conductive row in the direction perpendicular to the thickness of the conductive row.
[0010] Further, the conductive row is connected with a collection wire harness, and the bottom surface of the insulating cover plate and / or the top surface of the insulating bottom plate is further provided with a wire slot in communication with the conductive row avoiding slot on the corresponding surface, and the collection wire harness is installed in the wire slot.
[0011] Further, the end of the collection wire harness is provided with a terminal for connecting the conductive row, the terminal is fixed on the conductive row through a bolt, and the groove bottom of the conductive row avoiding slot is provided with a terminal avoiding slot for avoiding the bolt.
[0012] Further, the electrodes at the two ends of the super capacitor monomer are pole columns, the conductive row is provided with a pole column fixing hole for the pole column to extend into, and the conductive row is fixedly welded with the pole column.
[0013] Further, the edge of the slot opening of the conductive row avoiding slot is attached to the end surface of the super capacitor monomer located at the periphery of the pole column.
[0014] Further, the insulating cover plate is provided with a connecting structure fixedly connected with the conductive row fixed at one end of the insulating cover plate adjacent to the super capacitor monomer, the insulating bottom plate is provided with a connecting structure fixedly connected with the conductive row fixed at one end of the insulating bottom plate adjacent to the super capacitor monomer, and the insulating cover plate and the insulating bottom plate are fixed together through the fixed connection of the respective conductive rows.
[0015] Further, the connecting structure on the insulating cover plate and the connecting structure on the insulating bottom plate are buckles, the buckles are arranged on the groove bottoms of the respective conductive row avoiding slots, and the respective conductive rows are provided with clamping matching parts for clamping the buckles to enable the insulating cover plate and the insulating bottom plate to be clamped and fixed with the respective conductive rows.
[0016] Further, the buckle comprises a fixed part fixed on the insulating cover plate or the insulating bottom plate and a clamping part for clamping the conductive row, the conductive row is provided with a clamping matching hole, the clamping matching hole constitutes the clamping matching part, and the clamping part of the buckle passes through the clamping matching hole from one side of the conductive row to clamp and match with the other side surface of the conductive row.
[0017] The technical scheme of the power box of the utility model is:
[0018] The power box comprises a box body and a super capacitor module arranged in the box body, the super capacitor module comprises an insulating cover plate, an insulating bottom plate and super capacitor monomers arranged between the insulating cover plate and the insulating bottom plate and conductive rows, the two ends of each super capacitor monomer are electrically connected with the conductive rows, the bottom surface of the insulating cover plate is opposite to the top surface of the insulating bottom plate, at least one of the bottom surface of the insulating cover plate and the top surface of the insulating bottom plate is provided with a conductive row avoiding slot, and the slot opening of the conductive row avoiding slot faces one side where the super capacitor monomers are located to enable the conductive row fixed at the corresponding end of the super capacitor monomer to be installed into the conductive row avoiding slot through the slot opening when being installed.
[0019] Beneficial effects: the utility model discloses the improvement on the basis of the super capacitor module of existing power box, the structure that each super capacitor single body and conducting row of super capacitor module are arranged between the bottom surface of insulating cover plate and the top surface of insulating bottom plate, by setting conducting row avoidance slot on at least one of the bottom surface of insulating cover plate and the top surface of insulating bottom plate, and make the slot mouth of conducting row avoidance slot towards the side where the super capacitor single body is, so that when the insulating cover plate, insulating bottom plate and each super capacitor single body, conducting row are fixed and installed together after each super capacitor single body is connected in series into group through each conducting row, the conducting row of the corresponding end of super capacitor single body is loaded into conducting row avoidance slot through the slot mouth of conducting row avoidance slot, and conducting row avoidance slot provides installation space for conducting row, so that the thickness size of relatively thick insulating cover plate and insulating bottom plate can be compatible with the thickness size of conducting row, the height of super capacitor module can be reduced, and the volume of module can be reduced.
[0020] Further, the conducting row avoidance slot is adapted for the corresponding conducting row, and the conducting row avoidance slot has a slot sidewall for limiting the conducting row in a direction perpendicular to the thickness of the conducting row.
[0021] Further, the conducting row is connected with a collection wire harness, and the bottom surface of the insulating cover plate and / or the top surface of the insulating bottom plate is further provided with a wire slot in communication with the conducting row avoidance slot on the corresponding surface, and the collection wire harness is installed in the wire slot.
[0022] Further, a terminal for connecting the conducting row is arranged at the end of the collection wire harness, the terminal is fixed on the conducting row by a bolt, and a terminal avoidance slot for avoiding the bolt is arranged at the terminal position of the slot bottom of the conducting row avoidance slot.
[0023] Further, the electrodes at both ends of the super capacitor single body are pole columns, the conducting row is provided with a pole column fixing hole for the pole column to extend into, and the conducting row is welded and fixed with the pole column.
[0024] Further, the slot mouth of the conducting row avoidance slot is abutted on the end surface of the super capacitor single body located at the periphery of the pole column.
[0025] Further, the insulating cover plate is provided with a connecting structure fixedly connected with the conducting row at one end of the insulating cover plate adjacent to the super capacitor single body, the insulating bottom plate is provided with a connecting structure fixedly connected with the conducting row at one end of the insulating bottom plate adjacent to the super capacitor single body, and the insulating cover plate and the insulating bottom plate are fixed together by fixedly connecting the respective conducting rows.
[0026] Further, the connecting structure on the insulating cover plate and the connecting structure on the insulating bottom plate are buckles, the buckles are arranged at the slot bottom of the respective conducting row avoidance slots, and the respective conducting rows are provided with a clamping matching part for clamping the buckles to enable the insulating cover plate and the insulating bottom plate to be clamped and fixed with the respective conducting rows respectively.
[0027] Further, the buckle comprises a fixing part fixed on the insulating cover plate or the insulating bottom plate and a clamping part for clamping with the conductive row, the conductive row is provided with a clamping hole, the clamping hole constitutes the clamping part, and the clamping part of the buckle passes through the clamping hole from one side of the conductive row and clamps with the other side of the conductive row. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 Structure schematic view of the super capacitor module introduced in the background art;
[0029] Figure 2 Structure schematic view of the super capacitor module of the utility model;
[0030] Figure 3 Structure schematic view of the super capacitor module of the utility model; Figure 2 Structure schematic view of the super capacitor module of the utility model; Structure schematic view of the super capacitor module of the utility model;
[0031] Structure schematic view of the super capacitor module of the utility model; Figure 4 Structure schematic view of the super capacitor module of the utility model; Figure 2 Structure schematic view of the super capacitor module of the utility model; Structure schematic view of the super capacitor module of the utility model;
[0032] Structure schematic view of the super capacitor module of the utility model; Figure 5 Structure schematic view of the super capacitor module of the utility model; Figure 2 Structure schematic view of the super capacitor module of the utility model; Structure schematic view of the super capacitor module of the utility model;
[0033] Structure schematic view of the super capacitor module of the utility model; Figure 6 Structure schematic view of the super capacitor module of the utility model; Figure 3 Structure schematic view of the super capacitor module of the utility model; Structure schematic view of the super capacitor module of the utility model;
[0034] Structure schematic view of the super capacitor module of the utility model; Figure 7 Structure schematic view of the super capacitor module of the utility model. Figure 4 Structure schematic view of the super capacitor module of the utility model. Structure schematic view of the super capacitor module of the utility model.
[0035] In the drawing: 101, long bolt; 102, nut; 103, support sleeve;
[0036] 200, super capacitor unit; 201, electrode;
[0037] 1, insulating cover plate; 11, conductive row avoiding groove; 12, wiring groove; 13, terminal avoiding groove; 2, insulating bottom plate; 3, capacitor balance control circuit board; 4, capacitor voltage temperature collection wire harness; 40, branch line; 41, collection wire harness terminal; 5, positive electrode lead-out conductive row; 6, negative electrode lead-out conductive row; 7, connecting conductive row; 71, clamping hole; 711, avoiding groove; 72, terminal connecting hole; 73, pole fixing hole; 8, buckle; 81, fixing part; 82, clamping part. DETAILED DESCRIPTION
[0038] The basic idea of the utility model is that the thick insulating cover plate and the insulating bottom plate of the super capacitor module are provided with the conductive row avoiding groove to provide the installation space in the thickness direction of the conductive row, the height of the super capacitor module is reduced, and the volume of the module is reduced.
[0039] The utility model is further illustrated in detail below in combination with the embodiments.
[0040] Embodiment of the super capacitor module of the utility model:
[0041] As shown in Figure 2 , Figure 3 , the super capacitor module comprises an insulating cover plate 1, an insulating bottom plate 2 and each super capacitor monomer 200 arranged between the insulating cover plate 1 and the insulating bottom plate 2, the insulating cover plate 1 and the insulating bottom plate 2 are both insulating materials, and the super capacitor monomer 200 is multiple and arranged in multiple rows. The super capacitor monomer 200 is provided with electrodes 201 at the upper and lower ends, one end is a positive electrode, and the other end is a negative electrode, each super capacitor monomer 200 is connected in series or parallel through a conductive row, and the super capacitor monomer 200 is fixed with the conductive row at the upper and lower ends. The conductive row is a copper row, there are multiple conductive rows, each conductive row comprises a connecting conductive row 7 connecting the same end of two adjacent super capacitor monomers 200 and a lead-out conductive row for connecting with an external circuit, the lead-out conductive row is two, which are a positive electrode lead-out conductive row 5 and a negative electrode lead-out conductive row 6, one end of the positive electrode lead-out conductive row 5 is fixedly connected with the lower end electrode of the corresponding super capacitor monomer, and the other end is connected with an external circuit as a module positive electrode, one end of the negative electrode lead-out conductive row 6 is fixedly connected with the upper end electrode of the corresponding super capacitor monomer, and the other end is connected with an external circuit as a module negative electrode. The connecting conductive row 7 is a rectangular sheet body, each connecting conductive row 7 is of the same specification, and the two ends of the length direction of the connecting conductive row 7 are fixedly connected with the same side end electrode 201 of the corresponding two adjacent super capacitor monomers 200 respectively, so as to connect each super capacitor monomer 200 in series and parallel into a group through each connecting conductive row 7.
[0042] The insulating cover plate 1 and the insulating bottom plate 2 are arranged in an up-down manner, and each super capacitor cell 200 and the conductive row are arranged between the insulating cover plate 1 and the insulating bottom plate 2. The bottom surface of the insulating cover plate 1 is opposite to the top surface of the insulating bottom plate 2. The bottom surface of the insulating cover plate 1 is the lower side surface thereof, and the top surface thereof is the upper side surface thereof. The top surface of the insulating bottom plate 2 is the upper side surface thereof, and the bottom surface thereof is the lower side surface thereof. The bottom surface of the insulating cover plate 1 and the top surface of the insulating bottom plate 2 are each provided with a conductive row avoiding slot. The slot opening of the conductive row avoiding slot faces the side where the super capacitor cell 200 is located. The slot opening of the conductive row avoiding slot on the insulating cover plate 1 faces downward to avoid the conductive row fixed at the upper end of each super capacitor cell 200. The slot opening of the conductive row avoiding slot on the insulating bottom plate 2 faces upward to avoid the conductive row fixed at the lower end of each super capacitor cell 200. When the insulating bottom plate 2 and the insulating cover plate 1 are installed on each super capacitor cell 200 connected in series by the conductive row, the conductive row fixed at the corresponding end of the super capacitor cell 200 is installed in the conductive row avoiding slot through the slot opening of the corresponding conductive row avoiding slot. The conductive row avoiding slot provides installation space for the conductive row. In this way, the thickness dimension of the relatively thick insulating cover plate and the insulating bottom plate can be compatible with the thickness dimension of the conductive row. The height of the super capacitor module in the up-down direction can be reduced, which is conducive to reducing the volume of the module. In the embodiment, the conductive row avoiding slots are arranged on both the insulating cover plate and the insulating bottom plate. In other embodiments, the conductive row avoiding slots can be arranged only on the insulating cover plate to reduce the influence of the upper conductive row on the height of the module, or the conductive row avoiding slots can be arranged only on the insulating bottom plate to reduce the influence of the lower conductive row on the height of the module.
[0043] The height direction of the super capacitor module is the up-down direction. The thickness direction of the insulating cover plate 1 and the insulating bottom plate 2 is the up-down direction. The thickness direction of the part of the lead-out conductive row fixed on the electrode and the thickness direction of the connecting conductive row 7 are the up-down direction. The insulating cover plate 1 and the insulating bottom plate 2 have a certain structural strength and also have an insulation protection function. The negative lead-out conductive row 6 and the connecting conductive row 7 fixed at the upper end of the super capacitor cell 200 constitute the upper conductive row of the super capacitor module. There are multiple upper conductive rows, and correspondingly, the conductive row avoiding slots on the bottom surface of the insulating cover plate 1 are also multiple. The positive lead-out conductive row 5 and the connecting conductive row fixed at the upper end of the super capacitor cell 200 constitute the lower conductive row of the super capacitor module. There are multiple lower conductive rows, and correspondingly, the conductive row avoiding slots on the top surface of the insulating bottom plate 2 are also multiple. The conductive row avoiding slots correspond to the conductive rows one by one. Each conductive row has a corresponding conductive row avoiding slot.
[0044] The matching form of the insulating cover plate 1 and the upper conductive row is the same as the matching form of the insulating bottom plate 2 and the lower conductive row. The matching form of the insulating cover plate 1 and the upper conductive row is combined with the matching form of the insulating bottom plate 2 and the lower conductive row. Figure 4 and Figure 5The structure of the insulating cover plate 1 is described in terms of the fitting form. The conductive row avoiding grooves 11 on the insulating cover plate 1 are adapted to fit the upper side conductive rows, each of which corresponds to one conductive row avoiding groove 11 for fixing the upper side conductive row on the upper end electrode 201 of the super capacitor cell 200, so that when the insulating cover plate 1 is installed, the upper side conductive row can enter the corresponding conductive row avoiding groove 11. The conductive row avoiding groove 11 is adapted to fit the corresponding upper side conductive row, the connecting conductive row 7 is a rectangular piece, and the part of the connecting conductive row 7 fixed on the electrode is also a rectangular piece. Correspondingly, the conductive row avoiding groove 11 is a rectangular groove, which is adapted to the shape and size of the corresponding conductive row. The conductive row can be embedded in the conductive row avoiding groove 11. The conductive row avoiding groove 11 has groove side walls for limiting the conductive row in the direction perpendicular to the thickness of the conductive row. The groove side walls of the rectangular groove can horizontally limit the conductive row in the front-back and left-right directions, thereby enhancing the stability and insulating the conductive rows.
[0045] The insulating cover plate 1 and the insulating bottom plate 2 can be made of epoxy resin, nylon or nylon + glass fiber. The capacitor equalization control circuit board 3 is installed on the upper side of the insulating cover plate 1. The capacitor equalization control circuit board 3 is provided with components for monitoring the voltage and temperature of the capacitor. The insulating cover plate 1 is provided with wire holes through which the capacitor voltage and temperature collection wire harness 4 passes, so that the capacitor voltage and temperature collection wire harness 4 is connected to the corresponding components. The corresponding components are connected to each connecting conductive row 7 through the capacitor voltage and temperature collection wire harness 4. The capacitor voltage and temperature collection wire harness 4 has branch lines 40 for connecting each connecting conductive row 7. The end of the branch line 40 is provided with a collection wire harness terminal 41. The collection wire harness terminal 41 is fixed to the connecting conductive row 7. The connecting conductive row 7 forms a conductive row connected to the collection wire harness. The bottom surface of the insulating cover plate 1 and the top surface of the insulating bottom plate 2 are also provided with wiring grooves in communication with the conductive row avoiding grooves on the corresponding surface. The capacitor voltage and temperature collection wire harness 4 is installed in the wiring groove.
[0046] For the insulating cover plate 1, the conductive row avoiding grooves 11 and the wiring grooves 12 are in communication, and the branch lines 40 are arranged in the wiring grooves 12. The collection wire harness terminals 41 at the ends of the branch lines 40 extend into the conductive row avoiding grooves 11 and are connected to the connecting conductive rows 7. The wiring grooves 12 are used for wiring, and the thicknesses of the insulating cover plate 1 and the insulating bottom plate 2 provide wire harness wiring space. The wiring grooves 12 provide a wiring path for the low-voltage wire harness, save vertical space, and can protect the low-voltage wire harness from being damaged by other metal parts.
[0047] The acquisition harness terminal 41 is a terminal arranged at the end of the branch line 40 of the acquisition harness for connecting the corresponding conductive strip. Figure 6 The connection conductive strip 7 is provided with a terminal connection hole 72 for fixedly connecting the acquisition harness terminal 41. The upper acquisition harness terminal 41 extends between the upper connection conductive strip 7 and the insulating cover plate 1, and the lower acquisition harness terminal 41 extends between the lower connection conductive strip 7 and the insulating bottom plate 2. The acquisition harness terminal 41 is an OT terminal fixedly connected to the terminal connection hole 72 by a bolt. The side hole of the terminal connection hole 72 on the connection conductive strip 7 away from the supercapacitor cell 200 is provided with a clearance groove. The clearance groove is an open groove, and the clearance groove is adapted to the extension of the acquisition harness terminal 41 to avoid the acquisition harness terminal 41 occupying additional space in the up-down direction.
[0048] In order to avoid the bolt for fixedly connecting the acquisition harness terminal 41 and the connection conductive strip 7, the terminal clearance groove 13 corresponding to the position of the terminal connection hole 72 on the connection conductive strip 7 is arranged on the conductive strip clearance groove 11. The terminal clearance groove 13 is located at the groove bottom of the conductive strip clearance groove 11 and corresponds to the position of the acquisition harness terminal 41. The terminal clearance groove 13 can avoid the head of the bolt and avoid the bolt occupying additional height. The terminal clearance groove 13 can insulate and limit the position of the acquisition harness terminal 41. In other embodiments, the acquisition harness terminal can also be welded and fixed with the conductive strip, and the terminal connection hole is not arranged. In other embodiments, the terminal clearance groove can also not be arranged when the depth of the conductive strip clearance groove is sufficient.
[0049] The insulating bottom plate 2 is the same as the insulating cover plate 1. The insulating bottom plate 2 is provided with a conductive strip clearance groove for the lower conductive strip to enter, a wiring groove for arranging the corresponding harness, and a terminal clearance groove for avoiding the fixed bolt of the corresponding acquisition harness terminal.
[0050] The electrode 201 of the supercapacitor cell 200 is a pole. The conductive strip is provided with a pole fixing hole 73. The pole is adapted to the pole fixing hole 73. The pole fixing hole 73 penetrates along the thickness direction of the conductive strip. The electrode 201 extends into the pole fixing hole 73. The conductive strip is fixed to the electrode 201 at the pole fixing hole 73 and forms a conductive connection by welding. The two ends of the connection conductive strip 7 in the length direction are respectively provided with the pole fixing hole 73 for the electrode 201 of the supercapacitor cell 200 to extend into. The pole fixing hole 73 cooperates with the electrode 201 for welding, which can reduce the height in the up-down direction of the module. In other embodiments, the electrode can also be a threaded stud, and the conductive strip is fixed to the electrode by a nut.
[0051] The depth of the conductive bar avoiding slot 11 is the same as the thickness of the conductive bar, and the thickness of the conductive bar is the same as the height of the pole. The edge of the slot of the conductive bar avoiding slot 11 is attached to the end surface of the supercapacitor cell 200 located at the periphery of the pole. The structure is compact, which is conducive to ensuring the thickness of the cover plate and the bottom plate, and avoiding increasing the volume of the module. In other embodiments, the edge of the slot of the conductive bar avoiding slot can be spaced apart from the end surface of the supercapacitor cell located at the periphery of the pole, and a part of the conductive bar in the thickness direction is located in the conductive bar avoiding slot.
[0052] The insulating cover plate 1 is provided with a connecting structure fixedly connected with the conductive bar fixedly connected with one end of the insulating cover plate 1 adjacent to the supercapacitor cell 200. The insulating bottom plate 2 is provided with a connecting structure fixedly connected with the conductive bar fixedly connected with one end of the insulating bottom plate 2 adjacent to the supercapacitor cell 200. The upper end of the supercapacitor cell 200 is the end adjacent to the insulating cover plate 1. The connecting conductive bar 7 fixedly connected with the upper end electrode of the supercapacitor cell 200 is fixedly connected with the insulating cover plate 1. The lower end of the supercapacitor cell 200 is the end adjacent to the insulating bottom plate 2. The connecting conductive bar 7 fixedly connected with the lower end electrode of the supercapacitor cell 200 is fixedly connected with the insulating bottom plate 2. The insulating cover plate 1 and the insulating bottom plate 2 are fixed together by fixing the respective connecting conductive bars 7 to fix the supercapacitor cells 200 together.
[0053] Since the supercapacitor cells 200 are connected in series and parallel by the connecting conductive bars 7, the connecting conductive bars 7 are fixedly connected with the supercapacitor cells 200. Therefore, the insulating cover plate 1 and the insulating bottom plate 2 are fixedly connected by the connecting conductive bars 7. The insulating cover plate 1 fixes the connecting conductive bars 7 at the upper end together, and the insulating bottom plate 2 fixes the connecting conductive bars 7 at the lower end together. By fixing the connecting conductive bars 7 together, the supercapacitor cells 200 are fixed together. Such a fixing structure is relatively simple. The insulating cover plate 1 and the insulating bottom plate 2 are fixed by the conductive bars, without the need for long bolts and other parts, which is conducive to reducing the weight of the supercapacitor module. In other embodiments, the insulating cover plate and the insulating bottom plate can be fixedly connected by long bolts and nuts. The insulating cover plate and the insulating bottom plate clamp and fix the conductive bars and the supercapacitor cells.
[0054] In this embodiment, all the connecting conductive bars 7 located at the upper end of the supercapacitor cell 200 are fixed with the insulating cover plate 1, and all the connecting conductive bars 7 located at the lower end of the supercapacitor cell 200 are fixed with the insulating bottom plate 2, to enhance stability. In other embodiments, a part of the connecting conductive bars can not be fixed with the insulating cover plate or the insulating bottom plate. In this embodiment, the insulating cover plate and the insulating bottom plate are fixedly connected only with the connecting conductive bars, and not with the positive electrode lead-out conductive bar and the negative electrode lead-out conductive bar. In other embodiments, the positive electrode lead-out conductive bar and the negative electrode lead-out conductive bar can be fixedly connected with the insulating cover plate and the insulating bottom plate, respectively.
[0055] In this embodiment, the insulation cover plate 1 and the insulation bottom plate 2 are fixedly connected to the corresponding connecting conductive strips 7 in a clamping manner. Figure 4 、 Figure 6 、 Figure 7 The connecting structure on the insulation cover plate 1 and the connecting structure on the insulation bottom plate 2 are both buckles 8. Correspondingly, each connecting conductive strip 7 is provided with a clamping matching part for clamping the buckle 8 so as to clamp and fix the insulation cover plate 1 and the insulation bottom plate 2 to the corresponding connecting conductive strip 7. The clamping structure is used for fixation, which is convenient for assembly operation. The buckle 8 can be made of plastic to reduce the weight of the module and save cost. In other embodiments, bolt holes can be provided on the insulation cover plate and the insulation bottom plate, the bolt holes are provided with bolts, and threaded holes are provided on the conductive strips, and the bolts constitute the connecting structure to fix the insulation cover plate and the insulation bottom plate to the corresponding conductive strips by the bolts.
[0056] The buckle 8 includes a fixing part 81 for being fixed on the insulation cover plate 1 or the insulation bottom plate 2 and a clamping part 82 for clamping matching with the connecting conductive strip 7. The clamping part 82 has two clamping hooks which can be elastically deformed. The connecting conductive strip 7 is provided with a clamping matching hole 71 which constitutes the clamping matching part. The clamping part 82 of the buckle 8 passes through the clamping matching hole 71 from one side of the conductive strip and clamps and matches with the other side surface of the conductive strip. The clamping hooks of the clamping part 82 are closed when they are inserted into the clamping matching hole 71, and are restored after being taken out of the clamping matching hole 71 and are blocked on the corresponding side surface of the connecting conductive strip 7. The clamping matching hole 71 and the buckle 8 form clamping matching, which is simple in structure and reliable in clamping. The buckle 8 is fixed on the groove bottom of the conductive strip avoiding groove 11 to adapt to the position of the clamping matching hole 71 on the connecting conductive strip 7. In other embodiments, the buckle can also have two clamping hooks which are oppositely arranged and clamped on the two side edges in the width direction of the conductive strip.
[0057] The fixing part 81 of the buckle 8 is in a columnar structure. The end surface of the fixing part 81 which is away from the clamping part 82 is adhesively fixed on the groove bottom surface of the corresponding conductive strip avoiding groove 11 of the insulation cover plate 1 or the insulation bottom plate 2, which is simple in structure and convenient for manufacturing. In other embodiments, the buckle can be integrally formed with the insulation cover plate or the insulation bottom plate.
[0058] The clamping matching hole 71 on the connecting conductive strip 7 is provided with an avoiding groove 711 at the hole opening for avoiding the fixing part 81 of the buckle 8. The hole opening of the clamping matching hole 71 which is provided with the avoiding groove 711 is the hole opening for clamping the buckle 8. The buckle 8 is inserted from one side hole opening of the clamping matching hole 71 and taken out from the other side hole opening. The fixing part 81 of the buckle 8 can enter the avoiding groove 711 at the hole opening of the clamping matching hole 71 and be attached to the groove bottom of the avoiding groove 711, so that the insulation cover plate 1 and the insulation bottom plate 2 can be attached to the corresponding conductive strip, which is beneficial to reliable fixation and can reduce the height of the module in the up-down direction.
[0059] The relief groove 711 at the aperture of the clamping fitting hole 71 is adapted to the fixing part 81 of the buckle 8, and the relief groove 711 is provided with a limiting groove wall for limiting the fixing part 81 of the buckle 8 in the radial direction of the clamping fitting hole 71, so as to ensure the position of the insulating cover plate 1 and the insulating bottom plate 2 perpendicular to the up-down direction, and enhance the stability.
[0060] The terminal connecting hole 72 on the connecting conductive bar 7 is symmetrically arranged with the clamping fitting hole 71 in the width direction of the connecting conductive bar 7, that is, the relief groove at the aperture of the terminal connecting hole 72 is consistent with the relief groove 711 at the aperture of the clamping fitting hole 71, both of which are open grooves, and the opening of the open groove penetrates through the edge in the width direction of the connecting conductive bar 7. The terminal connecting hole 72 and the clamping fitting hole 71 are arranged in a symmetrical structure, so that the connecting conductive bar 7 and the super capacitor cell 200 can be fixed without distinguishing the direction, which is convenient for operation.
[0061] The clamping fitting hole 71 of the connecting conductive bar 7, that is, the part of the connecting conductive bar 7 for fixing the connecting insulating bottom plate 2 or the insulating cover plate 1, corresponds to the position of the gap between the two adjacent super capacitor cells 200. The terminal connecting hole 72 and the clamping fitting hole 71 are arranged at the middle position in the length direction of the connecting conductive bar 7, and the terminal connecting hole 72 and the clamping fitting hole 71 both correspond to the gap between the two adjacent super capacitor cells 200. Since the super capacitor cell 200 is a cylinder, a gap is formed between the outer circumferential surfaces of the two adjacent super capacitor cells 200, so that the part of the connecting conductive bar 7 for fixing the connecting insulating cover plate 1 or the insulating bottom plate 2 corresponds to the gap, and the space at the gap is used to arrange the connecting structure, so as to avoid increasing the size of the connecting conductive bar 7.
[0062] The super capacitor module has the advantages of reduced module size, weight and cost, simple and reliable structure, and is beneficial to application in the field of portable automobile starting power supply.
[0063] Embodiment of the power box of the utility model
[0064] The power box comprises a box body and a super capacitor module arranged in the box body, and the super capacitor module is the same as that in the above-mentioned embodiment, which will not be described herein.
[0065] Finally, it should be noted that the above description is only preferred embodiments of the utility model, and is not used to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, and for those skilled in the art, the technical scheme recorded in the foregoing embodiments can be modified without creative labor, or some technical features can be replaced equivalently. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A supercapacitor module, comprising an insulating cover plate, an insulating base plate, and individual supercapacitor cells and conductive busbars disposed between the insulating cover plate and the insulating base plate, wherein each supercapacitor cell has conductive busbars connected to both ends, and the bottom surface of the insulating cover plate faces the top surface of the insulating base plate, characterized in that, At least one of the bottom surface of the insulating cover plate and the top surface of the insulating bottom plate is provided with a conductive strip avoiding slot, and the slot opening of the conductive strip avoiding slot faces the side where the super capacitor cell is located to allow the conductive strip fixed at the corresponding end of the super capacitor cell to pass through the slot opening and be installed in the conductive strip avoiding slot.
2. The supercapacitor module of claim 1, wherein, The conductive strip avoiding slot is adapted to the corresponding conductive strip, and the conductive strip avoiding slot has a slot side wall for limiting the conductive strip in the direction perpendicular to the thickness of the conductive strip.
3. The supercapacitor module according to claim 1 or 2, characterized in that The conductive strip is connected with a collection wire harness, and the bottom surface of the insulating cover plate and / or the top surface of the insulating bottom plate is further provided with a wire slot in communication with the conductive strip avoiding slot on the corresponding surface, and the collection wire harness is installed in the wire slot.
4. The supercapacitor module of claim 3, wherein, The end of the collection wire harness is provided with a terminal for connecting the conductive strip, and the terminal is fixed on the conductive strip by a bolt, and the slot bottom of the conductive strip avoiding slot is provided with a terminal avoiding slot for avoiding the bolt.
5. The supercapacitor module according to claim 1 or 2, characterized in that, The electrodes at both ends of the super capacitor cell are pole columns, the conductive strip is provided with a pole column fixing hole for the pole column to extend into, and the conductive strip is welded and fixed with the pole column.
6. The supercapacitor module of claim 5, wherein, The edge of the slot opening of the conductive strip avoiding slot abuts against the end surface of the super capacitor cell located at the periphery of the pole column.
7. The supercapacitor module according to claim 1 or 2, characterized in that, The insulating cover plate is provided with a connecting structure fixedly connected with the conductive strip fixed at one end of the insulating cover plate adjacent to the super capacitor cell, and the insulating bottom plate is provided with a connecting structure fixedly connected with the conductive strip fixed at one end of the insulating bottom plate adjacent to the super capacitor cell, and the insulating cover plate and the insulating bottom plate are fixedly connected with the corresponding conductive strips to fix the super capacitor cells together.
8. The supercapacitor module of claim 7, wherein, The connecting structure on the insulating cover plate and the connecting structure on the insulating bottom plate are buckles, the buckles are arranged at the slot bottoms of the corresponding conductive strip avoiding slots, and the corresponding conductive strips are provided with a clamping matching part for clamping the buckles to allow the insulating cover plate and the insulating bottom plate to be clamped and fixed with the corresponding conductive strips, respectively.
9. The ultracapacitor module of claim 8, wherein the buckle The buckle includes a clamping part fixed on the insulating cover plate or the insulating bottom plate and a clamping part for clamping the conductive strip, the conductive strip is provided with a clamping matching hole, the clamping matching hole constitutes the clamping part, and the clamping part of the buckle passes through the clamping matching hole from one side of the conductive strip to clamp and match with the other side of the conductive strip.
10. A power supply box comprising a box body and a super capacitor module arranged in the box body, characterized in that, The super capacitor module is the super capacitor module of any one of claims 1-9.
Citation Information
Patent Citations
Automobile starting power supply
CN216331872U