Sea buckthorn fruit pulping device

The crushing fan blades are driven by a transmission mechanism to perform all-round crushing, and solid-liquid separation is achieved by using a screening plate and tension spring. This solves the problems of uneven crushing and incomplete separation in existing devices, and improves the efficiency and automation of the sea buckthorn pulping device.

CN223886142UActive Publication Date: 2026-02-10HEBEI YUTAI FOOD CO LTD
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Patent Information

Application Number
CN202520409327.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-10
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing sea buckthorn pulping equipment cannot achieve uniform crushing in all directions and cannot automatically complete solid-liquid separation, which increases the labor intensity of operators and reduces the automation level of the production line.

Method used

A sea buckthorn fruit pulping device was designed, comprising a transmission mechanism, a protective shell, crushing fan blades, a screening plate, and a liquid holding tank. The transmission mechanism drives the crushing fan blades to perform all-round crushing, and the screening plate and tension spring are used to achieve solid-liquid separation.

Benefits of technology

This technology enables uniform crushing and efficient solid-liquid separation of sea buckthorn berries, improving production efficiency, simplifying subsequent processing steps, and enhancing the applicability and automation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hippophae rhamnoides fruit processing, and discloses a hippophae rhamnoides fruit pulping device which comprises a workbench and a pulping barrel bolted to the top of the workbench, and further comprises a transmission mechanism arranged in the pulping barrel, and a protective shell is rotationally connected to the top of the inner wall of the pulping barrel; according to the hippophae rhamnoides fruit crushing device, the transmission mechanism, the protective shell and the crushing fan blades are matched, so that the hippophae rhamnoides fruits can be crushed in all directions, the uniform crushing effect of pulp is ensured, the crushing task can be completed in a shorter time, the production efficiency is improved, the using effect of the device is improved, and the overall applicability of the device is improved; under the cooperation of the transmission mechanism, the liquid containing box, the extension spring, the screening plate and the collecting box, solid-liquid separation can be directly carried out on a mixture, it can be ensured that fruit juice does not contain excessive pomace and solid particles, the purity and taste of the fruit juice are improved, part of subsequent treatment steps can be reduced, the production process is simplified, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of sea buckthorn fruit processing, in particular to a sea buckthorn fruit pulping device. BACKGROUND

[0002] Sea buckthorn fruit is also called vinegar willow, sour thorn, etc., sea buckthorn fruit contains various vitamins, rich protein, amino acids, organic acids, sterols and trace elements, is a kind of wild fruit with rich nutrition, and has high medicinal value, sea buckthorn fruit can be directly consumed as fruit, or can be consumed after crushing, and the use method has an alternative taste compared with direct consumption, and a pulping device needs to be used when sea buckthorn fruit is crushed.

[0003] At present, the crushing parts of part of the pulping devices used are usually installed at one place, and sea buckthorn fruit can not be uniformly crushed in all directions, due to the uneven distribution and flow of pulp in the device, part of the pulp can not be effectively crushed, resulting in low crushing efficiency, and the best crushing effect can not be provided. This limits the application range and flexibility of the device, and part of the pulping device can not separate the mixture after pulping, so that the staff needs to separate in the subsequent process, thereby a large amount of manpower and time is consumed, the labor intensity of the operator is increased, the automation degree of the device cannot be improved, and the automation and intelligentization of the production line cannot be realized. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a sea buckthorn fruit pulping device to solve the problems in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme: a sea buckthorn fruit pulping device, which comprises a workbench and a pulping barrel bolted to the top of the workbench, and further comprises:

[0006] A transmission mechanism is arranged in the pulping barrel, a protective shell is rotatably connected to the top of the inner wall of the pulping barrel, a crushing fan blade is arranged in the pulping barrel, a discharge pipe is communicatively arranged at the bottom of the pulping barrel, a liquid container is bolted to one side of the surface of the workbench, and a tension spring is fixedly connected to the bottom of the inner wall of the liquid container;

[0007] A screening plate is fixed to the other end of the surface of the four-side tension spring, the surface of the screening plate is slidably connected with the inner wall of the liquid container, a linkage mechanism is arranged on one side of the workbench, an extension rod is bolted to the bottom of the screening plate, and the extension shaft of the screening plate and one side of the bottom of the inner wall of the liquid container are mutually bolted.

[0008] Preferably, the transmission mechanism includes a stepper motor bolted to the top of the pulping tank and a drive shaft bolted to the output shaft of the stepper motor. The other end of the surface of the drive shaft is bolted to the bottom of the inner wall of the protective shell. An external gear is bolted to the top of the inner wall of the pulping tank. A spur gear is rotatably connected to the bottom of the inner wall of the protective shell. One side of the surface of the spur gear meshes with one side of the surface of the external gear. Mounting shafts are bolted to the bottom of the spur gear and the bottom of the protective shell. The surface of the mounting shaft is bolted to the inner wall of the crushing fan blade.

[0009] Preferably, the linkage mechanism includes a vertical rod rotating on the inner wall of the worktable and a pulley bolted to one side of the surface of the vertical rod and one side of the surface of the drive shaft. A transmission belt is connected to one side of the surface of the two pulleys. A bevel gear is bolted to the bottom of the vertical rod. A transmission rod is bolted to one side of the surface of the bevel gear. The other end of the surface of the transmission rod is rotatably connected to one side of the inner wall of the liquid tank. Cams are bolted to both sides of the surface of the transmission rod.

[0010] Preferably, the number of the breaking fan blades is several and they are designed to be staggered.

[0011] Preferably, the screening plate is designed to be inclined.

[0012] Preferably, the number of spur gears is three, and they are arranged in a circular array around the center point of the protective shell.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This invention, through the cooperation of a transmission mechanism, a protective shell, and crushing fan blades, enables all-around crushing of sea buckthorn berries, ensuring uniform crushing of the pulp. It completes the crushing task in a shorter time, improving production efficiency and enhancing the overall applicability of the device. With the cooperation of the transmission mechanism, liquid tank, tension spring, sieve plate, and collection box, it can directly separate the solid and liquid components of the mixture, ensuring that the juice does not contain excessive fruit residue and solid particles, thereby improving the purity and taste of the juice. It also reduces some subsequent processing steps, simplifying the production process and increasing production efficiency. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a cross-sectional structural diagram of the workbench in this utility model;

[0017] Figure 3 This is a cross-sectional structural diagram of the pulping tank in this utility model;

[0018] Figure 4This is a schematic diagram of the transmission mechanism in this utility model;

[0019] Figure 5 This is a schematic diagram of the linkage mechanism in this utility model.

[0020] In the diagram: 1. Workbench; 2. Pulping tank; 3. Transmission mechanism; 31. Stepper motor; 32. Drive shaft; 33. External gear disc; 34. Spur gear; 35. Mounting shaft; 4. Protective shell; 5. Crushing fan blade; 6. Discharge pipe; 7. Liquid collection tank; 8. Tension spring; 9. Screening plate; 10. Linkage mechanism; 101. Vertical rod; 102. Belt pulley; 103. Transmission belt; 104. Bevel gear; 105. Transmission rod; 106. Cam; 11. Telescopic rod; 12. Collection box. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-5As shown, a sea buckthorn fruit pulping device includes a workbench 1, a pulping tank 2 bolted to the top of the workbench 1, a transmission mechanism 3 inside the pulping tank 2, and a protective shell 4 rotatably connected to the top of the inner wall of the pulping tank 2. The protective shell 4 protects the internal parts of the transmission mechanism 3. When the transmission mechanism 3 is running, the protective shell 4 can rotate. The pulping tank 2 contains several crushing blades 5, which are staggered in design. When the transmission mechanism 3 is running, the crushing blades can rotate. The crushing blade 5 rotates, crushing the sea buckthorn berries inside the pulping tank 2. A discharge pipe 6 is connected to the bottom of the pulping tank 2, allowing the pulped mixture to be discharged. A liquid collection tank 7 is bolted to one side of the workbench 1, located below the discharge pipe 6. Four tension springs 8 are fixedly connected to the bottom of the inner wall of the liquid collection tank 7, evenly distributed on the four sides of the bottom of the inner wall. The other end of each tension spring 8 is fixedly connected to... A sieve plate 9 is provided, the surface of which is slidably connected to the inner wall of the liquid collection tank 7. The sieve plate 9 is designed with an inclination, allowing the mixture discharged through the discharge pipe 6 to fall above the sieve plate 9. The liquid in the mixture can fall into the liquid collection tank 7 through the through holes on the surface of the sieve plate 9. A linkage mechanism 10 is provided on one side of the workbench 1. The linkage mechanism 10 works in conjunction with the transmission mechanism 3. When the transmission mechanism 3 is running, the linkage mechanism 10 is activated. When the linkage mechanism 10 is running, the sieve plate 9 is raised. When the screen plate 9 rises, the tension springs 8 on all four sides can be stretched. The bottom of the screen plate 9 is bolted with four telescopic rods 11, which are evenly distributed on the four sides of the bottom of the screen plate 9. The extension shaft of the screen plate 9 is bolted to one side of the bottom of the inner wall of the liquid collection tank 7. Under the action of the telescopic rods 11, the screen plate 9 can move more stably. A collection box 12 is bolted to one side of the surface of the workbench 1. The pulp above the screen plate 9 can fall into the inside of the collection box 12. The bottom of the inner wall of the collection box 12 is designed with an incline.

[0023] The transmission mechanism 3 includes a stepper motor 31. One side of the stepper motor 31 is bolted to the top of the pulping tank 2. The output shaft of the stepper motor 31 is bolted to a drive shaft 32, which can rotate under the action of the stepper motor 31. The other end of the drive shaft 32 is bolted to the bottom of the inner wall of the protective shell 4. When the drive shaft 32 rotates, the protective shell 4 rotates. An external gear disc 33 is bolted to the top of the inner wall of the pulping tank 2. Three spur gears 34 are rotatably connected to the bottom of the inner wall of the protective shell 4. The center points of the protective shell 4 are arranged in a circular array. When the protective shell 4 rotates, the spur gear 34 can move. One side of the surface of the spur gear 34 meshes with one side of the surface of the outer gear disk 33. When the spur gear 34 moves, it can rotate under the action of the outer gear disk 33. The bottom of the spur gear 34 and the bottom of the protective shell 4 are both bolted with mounting shafts 35. When the spur gear 34 and the protective shell 4 rotate, the mounting shaft 35 can rotate. The surface of the mounting shaft 35 is bolted to the inner wall of the crushing fan blade 5. When the mounting shaft 35 rotates, the crushing fan blade 5 can rotate.

[0024] The linkage mechanism 10 includes a vertical rod 101. One side of the surface of the vertical rod 101 is rotatably connected to the inner wall of the worktable 1. A pulley 102 is bolted to one side of the surface of the vertical rod 101 and one side of the surface of the drive shaft 32. When the drive shaft 32 rotates, one pulley 102 rotates. A drive belt 103 is connected to one side of the surface of both pulleys 102. When one pulley 102 rotates, the drive belt 103 rotates, causing the other pulley 102 to drive the vertical rod 101 to rotate. A bevel gear 104 is bolted to the bottom of the vertical rod 101. When the vertical rod 101 rotates, the bevel gear 104 can rotate. A transmission rod 105 is bolted to one side of the surface of the bevel gear 104. The other end of the surface of the transmission rod 105 is rotatably connected to one side of the inner wall of the liquid tank 7. When the bevel gear 104 rotates, the transmission rod 105 can rotate. Cams 106 are bolted to both sides of the surface of the transmission rod 105. When the transmission rod 105 rotates, the cams 106 on both sides can rotate. When the cams 106 on both sides rotate to the appropriate position, the sieve plate 9 can rise.

[0025] Working principle: When it is necessary to pulp the sea buckthorn berries inside the pulping tank 2, the stepper motor 31 is turned on. Under the action of the stepper motor 31, the drive shaft 32 rotates. When the drive shaft 32 rotates, the protective shell 4 rotates. Then, the rotation of the protective shell 4 causes the three spur gears 34 to move. Next, the movement of the spur gears 34, under the action of the external gear plate 33, causes the spur gears 34 to rotate. When the spur gears 34 and the protective shell 4 rotate, the mounting shaft 35 rotates. Then, the rotation of the mounting shaft 35 causes the crushing fan blades 5 to rotate. The rotation of the crushing fan blades 5 then pulps the sea buckthorn berries. At the same time, when the drive shaft 32 rotates, the belt pulley 102 on one side rotates. Then, the rotation of the belt pulley 102 on one side causes the transmission... The rotating belt 103 causes the transmission belt 103 to rotate, which in turn causes the pulley 102 on the other side to rotate the vertical rod 101. When the vertical rod 101 rotates, it causes the bevel gear 104 to rotate. Then, the rotation of the bevel gear 104 causes the transmission rod 105 to rotate. Next, the rotation of the transmission rod 105 causes the cams 106 on both sides to rotate. When the cams 106 on both sides rotate to the appropriate position, they can cause the sieve plate 9 to rise. Then, the rise of the sieve plate 9 can stretch the tension springs 8 on all four sides. Then, the cams 106 on both sides continue to rotate. Under the action of the tension springs 8, the sieve plate 9 can be pulled back to its original position quickly. This process is repeated, which keeps the sieve plate 9 in a vibrating state. Under this action, the mixture can be separated into solid and liquid components.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sea buckthorn fruit pulping device, comprising a workbench (1) and a pulping tank (2) bolted to the top of the workbench (1), characterized in that, Also includes: The transmission mechanism (3) is installed inside the pulping tank (2). A protective shell (4) is rotatably connected to the top of the inner wall of the pulping tank (2). A crushing fan blade (5) is installed inside the pulping tank (2). A discharge pipe (6) is connected to the bottom of the pulping tank (2). A liquid holding tank (7) is bolted to one side of the surface of the workbench (1). A tension spring (8) is fixedly connected to the bottom of the inner wall of the liquid holding tank (7). A sieve plate (9) is fixed to the other end of the surface of the four-sided tension spring (8). The surface of the sieve plate (9) is slidably connected to the inner wall of the liquid tank (7). A linkage mechanism (10) is provided on one side of the workbench (1). A telescopic rod (11) is bolted to the bottom of the sieve plate (9). The extension shaft of the sieve plate (9) is bolted to one side of the bottom of the inner wall of the liquid tank (7).

2. The sea buckthorn fruit pulping device according to claim 1, characterized in that: The transmission mechanism (3) includes a stepper motor (31) bolted to the top of the pulping tank (2) and a drive shaft (32) bolted to the output shaft of the stepper motor (31). The other end of the surface of the drive shaft (32) is bolted to the bottom of the inner wall of the protective shell (4). An external gear disk (33) is bolted to the top of the inner wall of the pulping tank (2). A spur gear (34) is rotatably connected to the bottom of the inner wall of the protective shell (4). One side of the surface of the spur gear (34) meshes with one side of the surface of the external gear disk (33). The bottom of the spur gear (34) and the bottom of the protective shell (4) are both bolted to a mounting shaft (35). The surface of the mounting shaft (35) is bolted to the inner wall of the crushing fan blade (5).

3. The sea buckthorn fruit pulping device according to claim 2, characterized in that: The linkage mechanism (10) includes a vertical rod (101) that rotates on the inner wall of the worktable (1) and a pulley (102) that is bolted to one side of the surface of the vertical rod (101) and one side of the surface of the drive shaft (32). A transmission belt (103) is connected to one side of the surface of the pulley (102) on both sides. A bevel gear (104) is bolted to the bottom of the vertical rod (101). A transmission rod (105) is bolted to one side of the surface of the bevel gear (104). The other end of the surface of the transmission rod (105) is rotatably connected to one side of the inner wall of the liquid tank (7). Cams (106) are bolted to both sides of the surface of the transmission rod (105).

4. The sea buckthorn fruit pulping device according to claim 1, characterized in that: The number of the broken fan blades (5) is several and they are designed to be staggered.

5. A sea buckthorn fruit pulping device according to claim 1, characterized in that: The screening plate (9) is designed with an inclined shape.

6. A sea buckthorn fruit pulping device according to claim 2, characterized in that: The number of spur gears (34) is three, and they are arranged in a circular array around the center point of the protective shell (4).