Backwash cyclone desander

By using a stepper motor and an electric telescopic rod device to drive the pressure table and rubber ring assembly in the backwash cyclone desander, the problem of easy clogging of the electric valve was solved, achieving efficient discharge of sand and gravel and improving discharge efficiency.

CN223887485UActive Publication Date: 2026-02-10SICHUAN KEHUA PETRO CHEM EQUIP & ENG
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Patent Information

Application Number
CN202520360767.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-02-10
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

When some backwashing cyclone sand separators use electric valves to discharge sand and gravel, the main structure can easily cause accumulated sand and gravel to clog the valve opening, affecting the discharge efficiency.

Method used

A stepper motor and an electric telescopic rod device are used to drive the pressure table and rubber ring assembly. Through the meshing transmission of the active and driven gear discs, the rotation of the feed shell and ring is realized, forming a discharge gap to prevent sand and gravel blockage and improve discharge efficiency.

Benefits of technology

It effectively prevents sand and gravel blockage, improves material discharge efficiency, and ensures smooth discharge of sand and gravel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of petroleum desanding, in particular to a backwashing cyclone desander which comprises a desander shell, a base plate and a stepping motor, the included angle between the inner wall of the lower portion of the desander shell and the vertical direction and the included angle between the inner wall of a discharging shell and the vertical direction are 15-20 degrees, and treated gravel is settled and accumulated in the area, at the top of a pressing table, of the discharging shell. An electric telescopic rod device drives a pressing table and an upper lantern ring to move upwards till a discharging gap is formed between a rubber ring fixedly arranged on the outer side of the pressing table and the inner wall of a discharging shell, a stepping motor is started to drive a shaft rod and a driving fluted disc to rotate, and a driven fluted disc, a connecting ring, the discharging shell, a hemispherical block and a ring are an integrated rotating sand discharging piece. The driving fluted disc and the driven fluted disc are meshed to drive the integrated rotary sand discharging piece to rotate, and due to the arrangement, the structural body can conveniently conduct anti-blocking stirring and discharging on gravel accumulated at the bottom of the backwashing cyclone desander, and the gravel discharging efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of oil desanding technology, specifically a backwashing cyclone desander. Background Technology

[0002] Hydrocyclone sand separators are made based on the screening principle of solid particles in a fluid rotating in the separator. They are widely used in petrochemical, water source heat pump, water treatment and other fields. Taking the backwashing hydrocyclone sand separator used in petrochemical processing as an example.

[0003] Some backwashing cyclone sand separators use electric valves to discharge sand and gravel. However, the main structure of these separators can easily cause accumulated sand and gravel to clog the valve openings, affecting the efficiency of sand and gravel discharge. Therefore, a backwashing cyclone sand separator is proposed to address the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a backwashing cyclone sand separator to solve the problem that some backwashing cyclone sand separators use electric valves to discharge sand and gravel, and the main structure of these valves is prone to clogging of the valve opening by accumulated sand and gravel, which affects the efficiency of sand and gravel discharge.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A backwashing cyclone desander includes a desander housing, a pad, and a stepper motor. A pad is fixedly mounted on the outer left side of the desander housing. A stepper motor is fixedly mounted on the bottom of the pad. A shaft is fixedly mounted at the end of the stepper motor's main shaft. A drive gear is fixedly mounted on the outer side of the shaft. The teeth on the outer side of the drive gear mesh with the grooves on the outer side of the driven gear. A connecting ring is fixedly mounted on the inner side of the driven gear. A discharge shell is fixedly mounted inside the connecting ring. A hemispherical block is fixedly mounted on the inner wall of the discharge shell. A ring is mounted on the outer side of the discharge shell. A sleeve frame is fixedly mounted on the outer right side of the desander housing. A pad is fixedly mounted on the left side below the sleeve frame. A retaining ring, a lower sleeve ring, and an electric telescopic rod device are fixedly mounted on the top of the pad. A pressure platform is fixedly mounted on the top of the electric telescopic rod device. An upper sleeve ring is fixedly mounted on the bottom of the pressure platform.

[0007] Preferably, the top of the feed shell is connected to the bottom of the sand remover shell.

[0008] Preferably, the pad is provided with an annular feeding groove inside.

[0009] Preferably, the rubber ring fixedly disposed on the outer side of the pressure table is in close contact with the inner wall of the material feeding shell.

[0010] Preferably, the inner wall of the upper collar is slidably disposed with respect to the lower collar.

[0011] Preferably, the rubber ring fixedly installed on the lower inner wall of the sand separator housing is rotatably configured with the material discharge shell and the ring.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] In this invention, the angle between the inner wall of the sand separator shell and the inner wall of the discharge shell and the vertical direction is set at 15-20 degrees. The electric telescopic rod device drives the pressure table and the upper collar to move upward until a discharge gap is formed between the rubber ring fixed on the outer side of the pressure table and the inner wall of the discharge shell. The stepper motor starts and drives the shaft and the active gear plate to rotate. Through the meshing of the active gear plate and the driven gear plate, the driven gear plate, the connecting ring, the discharge shell, the hemispherical block and the ring are rotated as a whole. With the above configuration, the main structure can easily prevent blockage and agitate the sand and gravel accumulated at the bottom of the backwash cyclone sand separator for discharge, thereby improving the discharge efficiency of sand and gravel. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a cross-sectional structural diagram of the sand separator housing, sleeve frame, gasket, and retaining ring of this utility model;

[0016] Figure 3 This utility model Figure 2 A magnified structural diagram at point A;

[0017] Figure 4 This utility model Figure 2 A magnified structural diagram at point B;

[0018] Figure 5 This is a schematic diagram of the pad structure of this utility model.

[0019] In the diagram: 1. Sand separator housing; 2. Pad plate; 3. Stepper motor; 4. Shaft; 5. Driven gear plate; 6. Driven gear plate; 7. Connecting ring; 8. Feeding shell; 9. Hemispherical block; 10. Ring; 11. Sleeve frame; 12. Pad plate; 13. Enclosing ring; 14. Lower sleeve ring; 15. Electric telescopic rod device; 16. Pressing table; 17. Upper sleeve ring. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the embodiments of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the position or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations of this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Similarly, words such as "a," "one," or "the" do not indicate a quantity limitation, but rather indicate the presence of at least one. Words such as "comprising" or "including" mean that the element or object preceding the word covers the element or object listed after the word and its equivalents, without excluding other elements or objects.

[0022] Furthermore, in the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0023] Please see Figure 1-5 This utility model provides a technical solution:

[0024] A backwashing cyclone desander includes a desander housing 1, a pad 2, and a stepper motor 3. The pad 2 is fixedly installed on the outer side of the left end of the desander housing 1. The stepper motor 3 is fixedly installed at the bottom end of the pad 2. A shaft 4 is fixedly installed at the end of the main shaft of the stepper motor 3. An active gear 5 is fixedly installed on the outer side of the shaft 4. The teeth on the outer side of the active gear 5 mesh with the grooves on the outer side of the driven gear 6. A connecting ring 7 is fixedly installed on the inner side of the driven gear 6. A discharge shell 8 is fixedly installed inside the connecting ring 7. A hemispherical block 9 is fixedly installed on the inner wall of the discharge shell 8. A ring 10 is installed on the outer side of the discharge shell 8. A sleeve frame 11 is fixedly installed on the outer side of the right end of the desander housing 1. A pad 12 is fixedly installed on the left side below the sleeve frame 11. A retaining ring 13, a lower sleeve ring 14, and an electric telescopic rod device 15 are fixedly installed on the top of the pad 12. A pressure table 16 is fixedly installed on the top of the electric telescopic rod device 15. An upper sleeve ring 17 is fixedly installed on the bottom end of the pressure table 16.

[0025] The top of the discharge shell 8 is connected to the bottom of the sand separator shell 1. Through this arrangement, sand and gravel settle and accumulate in the internal area of ​​the discharge shell 8 at the top of the pressure platform 16.

[0026] The inside of the pad 12 is provided with an annular discharge chute. Through the above-mentioned arrangement, sand and gravel are discharged through the annular discharge chute between the surrounding ring 13 and the upper ring 17.

[0027] The rubber ring fixedly installed on the outer side of the pressure table 16 is in close contact with the inner wall of the material discharge shell 8. Through the above arrangement, the rubber ring fixedly installed on the outer side of the pressure table 16 plays a role in sealing the bottom of the material discharge shell 8.

[0028] The inner wall of the upper collar 17 is slidably connected to the lower collar 14. Through this arrangement, the lower collar 14 serves to limit the vertical sliding of the upper collar 17.

[0029] A rubber ring fixedly installed on the lower inner wall of the desander housing 1 is rotatably connected to the feed shell 8 and the ring 10. Through the above arrangement, the rubber ring fixedly installed on the lower inner wall of the desander housing 1 plays a role in sealing the rotation of the feed shell 8 and the ring 10.

[0030] Working process: This utility model provides a bottom discharge structure for a backwashing cyclone sand separator. The main body of the structure facilitates the anti-clogging and agitation of the sand and gravel accumulated at the bottom of the backwashing cyclone sand separator, thereby improving the discharge efficiency of sand and gravel.

[0031] The stepper motor 3 and electric telescopic rod device 15 installed inside the main structure are controlled by an external PLC controller, and the stepper motor 3 and electric telescopic rod device 15 are electrically connected to an external power source.

[0032] The backwashing cyclone desander is a device used in the oil extraction process to separate oil liquids from sand and gravel. The backwashing cyclone desander mentioned above is existing technology and will not be described in detail here. The treated sand and gravel settle and accumulate in the internal area of ​​the discharge shell 8 at the top of the pressure platform 16.

[0033] The angle between the inner wall of the sand separator shell 1 and the inner wall of the discharge shell 8 and the vertical direction is set at 15-20 degrees. When the sand needs to be discharged, the electric telescopic rod device 15 drives the pressure table 16 and the upper collar 17 to move upward until a discharge gap is formed between the rubber ring fixed on the outer side of the pressure table 16 and the inner wall of the discharge shell 8. The stepper motor 3 starts and drives the shaft 4 and the active gear plate 5 to rotate. The driven gear plate 6, the connecting ring 7, the discharge shell 8, the hemispherical block 9 and the ring 10 are integrated rotating sand discharge components. Through the meshing of the active gear plate 5 and the driven gear plate 6, the integrated rotating sand discharge components are driven to rotate, which prevents the sand from clogging and agitates the discharge, thereby improving the discharge efficiency of the sand.

[0034] After the sand and gravel are discharged, the stepper motor 3 is turned off, and the electric telescopic rod device 15 drives the pressure table 16 and the upper collar 17 to move downward and reset until the inside of the upper collar 17 abuts against the lower collar 14 and is limited. At this time, the rubber ring fixed on the outside of the pressure table 16 is in contact with the inner wall below the discharge shell 8.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A backwashing cyclone sand separator, comprising a sand separator housing (1), a pad (2), and a stepper motor (3), characterized in that: A pad (2) is fixedly installed on the outer side of the left end of the sand separator housing (1). A stepper motor (3) is fixedly installed at the bottom end of the pad (2). A shaft (4) is fixedly installed at the end of the main shaft of the stepper motor (3). A drive gear (5) is fixedly installed on the outer side of the shaft (4). The teeth on the outer side of the drive gear (5) mesh with the tooth grooves on the outer side of the driven gear (6). A connecting ring (7) is fixedly installed on the inner side of the driven gear (6). A discharge shell (8) is fixedly installed inside the connecting ring (7). (8) A hemispherical block (9) is fixedly installed on the inner wall. A ring (10) is installed on the outer side of the feed shell (8). A sleeve frame (11) is fixedly installed on the outer side of the right end of the sand remover shell (1). A pad (12) is fixedly installed on the left side below the sleeve frame (11). A surrounding ring (13), a lower sleeve ring (14) and an electric telescopic rod device (15) are fixedly installed on the top of the pad (12). A pressure table (16) is fixedly installed on the top of the electric telescopic rod device (15). An upper sleeve ring (17) is fixedly installed at the bottom of the pressure table (16).

2. The backwashing cyclone sand separator according to claim 1, characterized in that: The top of the feed shell (8) is connected to the bottom of the sand remover shell (1).

3. The backwashing cyclone sand separator according to claim 1, characterized in that: The pad (12) is provided with an annular feeding groove inside.

4. The backwashing cyclone sand separator according to claim 1, characterized in that: The rubber ring fixedly installed on the outside of the pressure table (16) is in contact with the inner wall of the material feeding shell (8).

5. The backwashing cyclone sand separator according to claim 1, characterized in that: The inner wall of the upper collar (17) is slidably connected to the lower collar (14).

6. The backwashing cyclone sand separator according to claim 1, characterized in that: The rubber ring fixedly installed on the lower inner wall of the sand separator housing (1) is rotatably connected to the feed housing (8) and the ring (10).