Filtering device for producing water-based resin

By designing a filter device with a drive motor and stirring rod, centrifugal force is used to separate impurities and break up agglomerated aqueous emulsions, solving the problems of easy clogging and agglomeration of filter screens, and achieving efficient filtration and improved purity.

CN223887572UActive Publication Date: 2026-02-10HAOHAN CHEM CO LTD
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Patent Information

Application Number
CN202520149365.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-02-10
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

In the current water-based resin production process, the filter screen is prone to clogging, which leads to reduced filtration efficiency, and the aggregation of water-based resin is difficult to remove effectively, affecting product quality.

Method used

A filtration device including a drive motor, pulley, transmission roller, rotating platform, stirring rod, and cleaning brush is designed. It uses centrifugal force to separate impurities and uses the stirring rod to break up the aggregated water emulsion, preventing impurities from adhering to the barrel wall.

Benefits of technology

It improves the purity and filtration efficiency of water-based resins, prevents filter clogging, reduces agglomeration, and enhances product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of water-based resin production, and discloses a filtering device for water-based resin production, which comprises a base, a filtering box is fixedly arranged on the upper surface of the base, and a filtering mechanism is arranged in the filtering box. The filtering mechanism comprises vertical rods, a flow guide barrel, a conveying pipeline, a drain valve, a driving motor, a first belt pulley, a belt, a second belt pulley, a transmission roller, a rotating platform, a top plate, a stirring rod, a fixing frame, a cleaning brush and a separation barrel, the four vertical rods are fixedly mounted on the upper surface of the filtering box, and the top plate is fixedly mounted at the upper ends of the four vertical rods; according to the filtering device for water-based resin production, the driving motor can drive the rotating platform to rotate, the rotating platform drives the separation barrel to rotate, the separation barrel is driven by the rotating platform to rotate, impurities in water-based resin are separated through the principle of centrifugal force and the like, and the purity of the resin is improved.
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Description

Technical Field

[0001] This utility model relates to the field of water-based resin production technology, specifically a filtration device for water-based resin production. Background Technology

[0002] Waterborne resin is a new type of resin system that uses water instead of organic solvents as the dispersion medium. It is mixed with water to form a solution, and after the water evaporates, a resin membrane material is formed. In the production process of waterborne resin, it is essential to use a filtration device to remove impurities and pollutants from the water, thereby improving the quality and purity of the resin.

[0003] In the actual production of water-based resins, incomplete or insufficient cross-linking reactions can lead to resin agglomeration, producing large, insoluble particles. These large particles cause uneven surfaces during use. Therefore, companies try to minimize agglomeration by optimizing production equipment and improving reaction conditions. Removing large particles from the solution is also a good solution. Most companies address this by passing the solution through a filter and collecting the filtered resin. However, since the filter is immovable, it easily becomes clogged after a period of use, reducing filtration efficiency. Workers also need to disassemble and clean the filter and remove the filtered impurities, which is inconvenient. Therefore, a filtration device for water-based resin production is proposed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a filtration device for the production of water-based resins, which solves the problem of poor filtration effect of water-based resins.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a filtration device for the production of water-based resin, comprising a base, wherein a filter box is fixedly installed on the upper surface of the base;

[0008] The filter box contains a filtration mechanism, which includes a vertical rod, a guide bucket, a conveying pipe, a drain valve, a drive motor, a first pulley, a belt, a second pulley, a transmission roller, a rotating platform, a top plate, a stirring rod, a fixed frame, a cleaning brush, and a separation bucket.

[0009] Preferably, the four uprights are fixedly installed on the upper surface of the filter box, and the top plate is fixedly installed on the upper end of the four uprights;

[0010] The stirring rod is fixedly installed on the lower surface of the top plate.

[0011] Preferably, the fixing frame is fixedly installed on the outer surface of the stirring rod, and two cleaning brushes are fixedly installed on both sides of the fixing frame.

[0012] Preferably, the flow guide barrel is movably installed on the lower surface of the top plate of the filter box, and the input end of the conveying pipe is fixedly installed on the lower surface of the flow guide barrel;

[0013] The drain valve is fixedly installed at the output end of the delivery pipeline.

[0014] Preferably, the drive motor is fixedly mounted on the inner surface of the base, and the first pulley is fixedly connected to the outer surface of the drive motor output shaft;

[0015] The belt drive is connected to the outer surface of the first pulley.

[0016] Preferably, the second pulley is driven and connected to the inner surface of the belt, the transmission roller is fixedly sleeved on the inner surface of the second pulley, the transmission roller is rotatably connected to the upper surface of the bottom wall of the base, and the upper end of the transmission roller penetrates into the guide barrel.

[0017] Preferably, the rotating platform is fixedly installed on the upper end of the transmission roller, and the separation bucket is movably installed on the upper surface of the rotating platform.

[0018] (III) Beneficial Effects

[0019] Compared with the prior art, the present invention provides a filtration device for the production of water-based resins, which has the following beneficial effects:

[0020] 1. This filtration device for water-based resin production uses a drive motor to rotate a rotating platform, which in turn rotates a separation tank. The rotating platform separates impurities from the water-based resin using centrifugal force and other principles, thereby improving the purity of the resin.

[0021] 2. This filtration device for water-based resin production can fully agitate the liquid with a stirring rod to break up agglomerated water-based emulsions, reducing agglomeration and facilitating subsequent filtration. In addition, the cleaning brush can clean the inner wall of the separation tank to prevent resin and impurities from adhering to the tank wall and affecting the filtration effect. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of a filtration device for the production of water-based resin according to the present invention.

[0023] Figure 2 This is a schematic diagram of the internal structure of the filter box of this utility model;

[0024] Figure 3This is a schematic diagram of the internal structure of the filter box of this utility model;

[0025] Figure 4 This utility model Figure 3 Enlarged view of the structure at point A in the middle.

[0026] In the diagram: 1. Base; 2. Filter box; 3. Upright pole; 4. Guide barrel; 5. Conveying pipe; 6. Drain valve; 7. Drive motor; 8. First pulley; 9. Belt; 10. Second pulley; 11. Transmission roller; 12. Rotating platform; 13. Top plate; 14. Stirring rod; 15. Fixing frame; 16. Cleaning brush; 17. Separation barrel. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-4 This utility model provides a new technical solution: a filtration device for the production of water-based resin, including a base 1, and a filter box 2 fixedly installed on the upper surface of the base 1;

[0029] The filter box 2 is equipped with a filter mechanism, which includes a vertical rod 3, a guide bucket 4, a conveying pipe 5, a drain valve 6, a drive motor 7, a first pulley 8, a belt 9, a second pulley 10, a transmission roller 11, a rotating platform 12, a top plate 13, a stirring rod 14, a fixing frame 15, a cleaning brush 16, and a separation bucket 17.

[0030] Furthermore, four uprights 3 are fixedly installed on the upper surface of the filter box 2, and the top plate 13 is fixedly installed on the upper end of the four uprights 3;

[0031] The stirring rod 14 is fixedly installed on the lower surface of the top plate 13.

[0032] Furthermore, the fixing frame 15 is fixedly installed on the outer surface of the stirring rod 14, and two cleaning brushes 16 are fixedly installed on both sides of the fixing frame 15.

[0033] Furthermore, the flow guide 4 is movably installed on the lower surface of the top plate of the filter box 2, and the input end of the conveying pipe 5 is fixedly installed on the lower surface of the flow guide 4.

[0034] The drain valve 6 is fixedly installed at the output end of the conveying pipeline 5.

[0035] Furthermore, the drive motor 7 is fixedly mounted on the inner surface of the base 1, and the first pulley 8 is fixedly connected to the outer surface of the output shaft of the drive motor 7.

[0036] The belt 9 is connected to the outer surface of the first pulley 8.

[0037] Furthermore, the second pulley 10 is connected to the inner surface of the belt 9, the transmission roller 11 is fixedly sleeved on the inner surface of the second pulley 10, the transmission roller 11 is rotatably connected to the upper surface of the bottom wall of the base 1, and the upper end of the transmission roller 11 penetrates into the guide barrel 4.

[0038] Furthermore, the rotating platform 12 is fixedly installed on the upper end of the transmission roller 11, and the separation bucket 17 is movably installed on the upper surface of the rotating platform 12;

[0039] When using this filtration device for water-based resin production, water-based resin is added to the separation tank 17. At this time, the drive motor 7 is started. The drive motor 7 rotates the first pulley 8 fixedly mounted on the outer surface of the output shaft. The first pulley 8 drives the belt 9 connected to the outer surface to rotate. The belt 9 drives the second pulley 10 connected to the inner surface to rotate. The second pulley 10 drives the transmission roller 11 fixedly mounted on the inner surface to rotate. The transmission roller 11 drives the rotating platform 12 fixedly mounted on the upper surface to rotate. The rotating platform 12 drives the upper surface to move... The installed separation tank 17 rotates, and solid-liquid separation is performed while the tank rotates. At the same time, the liquid inside the separation tank 17 is continuously shaken by the stirring rod 14. The shaking can fully stir the liquid, break up the agglomerated water emulsion, reduce the agglomeration phenomenon, and facilitate subsequent filtration. In addition, the brushes installed on both sides of the fixed frame 15 brush the inner wall of the rotating separation tank 17, clean the filter screen, prevent the filter screen from clogging, and avoid the reduction of filtration effect due to filter screen clogging.

[0040] This filtration device for water-based resin production uses a drive motor 7 to rotate a rotating platform 12, which in turn rotates a separation tank 17. The rotating platform 12, driven by the rotation of the platform, separates impurities from the water-based resin using centrifugal force and other principles, thus improving resin purity. The device also features a stirring rod 14 that thoroughly agitates the liquid, breaking up agglomerated water-based emulsions and reducing aggregation, facilitating subsequent filtration. Furthermore, a cleaning brush cleans the inner wall of the separation tank 17, preventing resin and impurities from adhering to the tank wall and affecting the filtration effect.

[0041] Structural Description:

[0042] Base 1: The filtration mechanism is the core component of the entire device, used to filter and separate water-based resins.

[0043] Filter box 2: The filter box is the main outer shell of the entire filter device, which serves to house and protect the internal filter mechanism, while also providing a mounting base for other components.

[0044] Upright pole 3: Four upright poles are fixedly installed on the upper surface of the filter box to support the top plate and enhance the stability of the overall structure.

[0045] Flow guide 4: Flow guide 4 is movably installed on the lower surface of the top plate of the filter box 2. Its function is to guide the water-based resin to the conveying pipe 5 so that the resin can be discharged smoothly.

[0046] Delivery pipe 5: The inlet end of the delivery pipe is fixedly installed on the lower surface of the guide barrel, and is used to deliver the water-based resin in the guide barrel to the drain valve, thereby realizing the discharge of the resin and subsequent treatment.

[0047] Drain valve 6: Drain valve 6 is fixedly installed at the output end of the conveying pipeline 5. It is used to control the discharge flow rate and discharge time of the water-based resin. It can be opened or closed as needed to achieve reasonable discharge of the filtered resin.

[0048] Drive motor 7: Drive motor 7 is fixedly installed on the inner surface of base 1 and is the power source of the entire device. It drives the first pulley 8 to rotate through the output shaft, providing power for subsequent transmission and rotation.

[0049] First pulley 8: The first pulley 8 is fixed on the outer surface of the output shaft of the drive motor 7 and rotates synchronously with the output shaft of the drive motor 7. It transmits power to the second pulley 10 through the belt 9.

[0050] Belt 9: Belt 9 is connected to the outer surface of the first pulley 8 and plays the role of transmitting power, transmitting the rotation of the first pulley 8 to the second pulley 10, so that the second pulley 10 can rotate together with the first pulley 8.

[0051] Second pulley 10: The second pulley 10 is connected to the inner surface of the belt 9, cooperates with the belt 9, receives the power transmitted by the first pulley 8, and transmits the power to the transmission roller 11.

[0052] Transmission roller 11: The transmission roller 11 is fixedly sleeved on the inner surface of the second pulley 10, rotatably connected to the upper surface of the bottom wall of the base 1, and its upper end penetrates into the guide barrel 4. Its function is to convert the rotation of the second pulley 10 into its own rotation, thereby driving the rotating platform 12 to rotate.

[0053] Rotating platform 12: The rotating platform is fixedly installed on the upper end of the transmission roller and rotates with the transmission roller, providing a support platform for the rotation of the separation barrel, so that the separation barrel can rotate on the rotating platform.

[0054] Top plate 13: The top plate is fixedly installed on the upper end of the four uprights, providing an installation position for components such as the stirring rod.

[0055] Stirring rod 14: Stirring rod 14 is fixedly installed on the lower surface of top plate 13. Its function is to stir the water-based resin during the filtration process, so that the impurities in the resin can be evenly distributed and the filtration effect can be improved.

[0056] Fixing frame 15: Fixing frame 15 is fixedly installed on the outer surface of stirring rod 14 and is used to install cleaning brush 16.

[0057] Cleaning brush 16: Two cleaning brushes 16 are fixedly installed on both sides of the fixed frame. When the separation tank 17 rotates, the cleaning brushes can clean the inner wall of the separation tank 17 to prevent resin and impurities from adhering to the tank wall and affecting the filtration effect.

[0058] Separation tank 17: The separation tank is movably installed on the upper surface of the rotating platform. Driven by the rotating platform, it rotates and uses principles such as centrifugal force to separate impurities in the water-based resin, thereby improving the purity of the resin.

[0059] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A filtration device for the production of water-based resins, comprising a base (1), characterized in that: A filter box (2) is fixedly installed on the upper surface of the base (1); The filter box (2) is equipped with a filter mechanism, which includes a vertical rod (3), a guide bucket (4), a conveying pipe (5), a drain valve (6), a drive motor (7), a first pulley (8), a belt (9), a second pulley (10), a transmission roller (11), a rotating platform (12), a top plate (13), a stirring rod (14), a fixing frame (15), a cleaning brush (16), and a separation bucket (17).

2. The filtration device for producing water-based resin according to claim 1, characterized in that: The four uprights (3) are fixedly installed on the upper surface of the filter box (2), and the top plate (13) is fixedly installed on the upper end of the four uprights (3); The stirring rod (14) is fixedly installed on the lower surface of the top plate (13).

3. The filtration device for producing water-based resin according to claim 1, characterized in that: The fixing frame (15) is fixedly installed on the outer surface of the stirring rod (14), and two cleaning brushes (16) are fixedly installed on both sides of the fixing frame (15).

4. A filtration device for producing water-based resins according to claim 1, characterized in that: The flow guide barrel (4) is movably installed on the lower surface of the top plate of the filter box (2), and the input end of the conveying pipe (5) is fixedly installed on the lower surface of the flow guide barrel (4); The drain valve (6) is fixedly installed at the output end of the conveying pipeline (5).

5. A filtration device for producing water-based resins according to claim 1, characterized in that: The drive motor (7) is fixedly installed on the inner surface of the base (1), and the first pulley (8) is fixedly connected to the outer surface of the output shaft of the drive motor (7); The belt (9) is connected to the outer surface of the first pulley (8).

6. A filtration device for producing water-based resins according to claim 1, characterized in that: The second pulley (10) is connected to the inner surface of the belt (9), and the transmission roller (11) is fixedly sleeved on the inner surface of the second pulley (10). The transmission roller (11) is rotatably connected to the upper surface of the bottom wall of the base (1), and the upper end of the transmission roller (11) penetrates into the guide barrel (4).

7. A filtration device for producing water-based resins according to claim 1, characterized in that: The rotating platform (12) is fixedly installed on the upper end of the transmission roller (11), and the separation bucket (17) is movably installed on the upper surface of the rotating platform (12).