High-efficiency environment-friendly dust collection equipment
By using an ultrasonic level sensor and a controller-driven pushing device, dust is automatically managed, solving the problems of energy loss and frequent start-ups in dust collection equipment, and achieving efficient and environmentally friendly dust treatment.
Patent Information
- Application Number
- CN202423259532.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing dust collection equipment needs to be paused when handling dust to prevent dust from spreading, which increases energy consumption and affects service life. At the same time, frequent starts can damage the equipment.
An ultrasonic level sensor and controller are used in conjunction with a drive motor, pusher plate, scraper and dust collection box to achieve automated dust detection and management. The dust is automatically sent out by the pusher device to avoid frequent equipment start-ups.
It effectively prevents dust diffusion without shutting down the system, reduces maintenance costs, and improves the efficiency and service life of dust collection equipment.
Smart Images
Figure CN223887658U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to dust collecting equipment technical field, concretely relates to a kind of high-efficiency environmental protection dust collecting equipment. BACKGROUND
[0002] Dust collecting equipment is a kind of equipment for collecting suspended dust and mist from gas, commonly known as dust collector, its main function is to prevent dust diffusion in coke loading, coke discharging and transportation process, dust collecting equipment is widely used in various industrial environments, especially in the operation site generating a large amount of dust, such as coking plant, metallurgical plant etc.
[0003] The existing dust collecting equipment often needs to suspend dust collecting equipment to handle collected dust, dust diffusion into air to pollute environment and affect the health of workers cannot be prevented in the process of suspending dust collecting equipment, in addition, frequent start of dust collecting equipment will also cause additional energy loss, and frequent start of dust collecting equipment may also affect the normal use of dust collecting equipment, therefore, a kind of high-efficiency environmental protection dust collecting equipment is needed to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of high-efficiency environmental protection dust collecting equipment to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of high-efficiency environmental protection dust collecting equipment, including dust collector and dust temporary storage frame, the inside of dust temporary storage frame is provided with pusher, the pusher includes drive motor, the top of drive motor is fixedly connected with controller, the output of drive motor is fixedly connected with screw rod, the inner wall of dust temporary storage frame is equipped with receiving groove, the surface of screw rod is screw-connected with push plate, the two sides and bottom of push plate are fixedly connected with scraper respectively, the surface of push plate is fixedly connected with force push ring, the inner wall of dust temporary storage frame is slidably connected with umbrella-shaped guide plate, the inner wall of dust temporary storage frame is fixedly connected with two ultrasonic liquid level sensors, the inside of dust temporary storage frame is equipped with two limit sliding grooves, the inner wall of two limit sliding grooves is fixedly connected with spring respectively, one end of two springs is fixedly connected with limit sliding rod respectively, the surface of one side of two limit sliding rods is fixedly connected with sealing plate, the inside of dust temporary storage frame is equipped with two insertion holes, the inner wall of two insertion holes is respectively inserted with insertion rod, the surface of one side of two insertion rods is fixedly connected with dust collection frame.
[0006] Through the above structure, when the dust inside the dust collector needs to be sent out to the outside of the dust collector for treatment, the ultrasonic liquid level sensor can sense whether the dust inside the dust temporary storage frame has been collected to a certain height. When the dust inside the dust temporary storage frame is collected to a certain height, the ultrasonic liquid level sensor can send a signal to the controller, and the controller can start the driving motor to drive the push plate to push the dust temporarily stored in the dust temporary storage frame to the outside of the dust collector. At the same time, the scraper can scrape off the dust and sundries that may be adhered to the inner wall of the dust temporary storage frame and push them out together, so that the inner wall of the dust temporary storage frame will not adhere to the dust, which will affect the use of the dust temporary storage frame, corrode the dust temporary storage frame, and affect the quality of the dust temporary storage frame. At the same time, the cooperation between the ultrasonic liquid level sensor and the controller can realize automatic dust detection and management, thereby reducing the maintenance cost of the staff. When the force pushing ring pushes open the sealing plate, the push plate can push the dust pushed on the surface of the push plate into the dust collection frame, so that the dust inside the dust collector can be sent out for treatment without closing the dust collector. This makes the dust collector can continuously prevent the spread of dust and protect the health of the staff, thereby improving the efficiency of the dust collector in preventing dust, and avoiding the frequent start of the dust collection equipment, which can affect the situation of the dust collection equipment, thereby providing protection for the performance and service life of the dust collection equipment.
[0007] As a preferred scheme, the inside of the dust collector is provided with a mounting plate, the top of the mounting plate is provided with a dust collection fan, and the bottom of the mounting plate is provided with four filter elements.
[0008] As a preferred scheme, the inside of the dust collector is provided with a dust guide plate, and the dust temporary storage frame is slidingly connected with the dust collector.
[0009] As a preferred scheme, one side surface of the driving motor is fixedly connected with the back surface of the dust collector, the threaded lead screw is rotatably connected with the dust collector, and the threaded lead screw is rotatably connected with the dust temporary storage frame.
[0010] As a preferred scheme, the umbrella-shaped guide plate is slidingly connected with the push plate.
[0011] As a preferred scheme, the bottom of the dust collector is provided with four universal wheels, the front end surface of the dust collector is provided with a sealing door, one side surface of the dust collector is provided with a dust suction disc, the dust suction disc is fixedly connected with the dust collection fan, and the other side surface of the dust collector is provided with a plurality of heat dissipation openings.
[0012] Through setting the umbrella-shaped guide plate, the umbrella-shaped guide plate is located above the threaded screw rod, the umbrella-shaped guide plate can guide the falling dust so that the dust cannot directly fall on the surface of the threaded screw rod and affect the normal use, and the umbrella-shaped guide plate can provide a guiding effect for the sliding push plate on the surface of the umbrella-shaped guide plate, so that the push plate can push the dust according to an accurate track, thereby guaranteeing the pushing function of the pushing device.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] The utility model discloses, through setting ultrasonic liquid level sensor, controller, drive motor, push plate, scraper, forceful push ring, sealing plate and dust collection frame, when needing the dust in the dust collector to send to the outside processing of dust collector, ultrasonic liquid level sensor can perceive whether the dust in dust temporary storage frame is collected to certain height, when the dust in dust temporary storage frame is collected to certain height, ultrasonic liquid level sensor can send a signal to controller, and controller can start drive motor and drive push plate to push the dust temporary storage in dust temporary storage frame to the outside of dust collector, and the dust sundries that the scraper can scrape off on the inner wall of dust temporary storage frame is pushed out simultaneously, so that the inner wall of dust temporary storage frame does not adhere to the dust and affect the use of dust temporary storage frame, corrode dust temporary storage frame and affect the quality of dust temporary storage frame, and the cooperation between ultrasonic liquid level sensor and controller can realize automatic dust detection and management, thereby can reduce the cost of maintenance of staff, when forceful push ring pushes open sealing plate, push plate can push the dust pushed on the surface of push plate into dust collection frame at this time, so that the dust in the dust collector can be sent out for processing without closing the dust collector, so that the dust collector can continuously prevent the expansion of dust and protect the health of staff, thereby can improve the efficiency of dust prevention of dust collector, and also can avoid the situation that the frequent starting of dust collection equipment affects the dust collection equipment, thereby can guarantee the performance and service life of dust collection equipment.
[0015] The utility model discloses a push plate is provided with umbrella-shaped guide plate, and the umbrella-shaped guide plate is located above the threaded screw rod, and the umbrella-shaped guide plate can guide the falling dust so that the dust cannot directly fall on the surface of the threaded screw rod and affect the normal use, and the umbrella-shaped guide plate can provide a guiding effect for the sliding push plate on the surface of the umbrella-shaped guide plate, so that the push plate can push the dust according to an accurate track, thereby guaranteeing the pushing function of the pushing device. ACCURACY OF DRAWINGS
[0016] Figure 1 It is the structure schematic diagram of the utility model's front view solid;
[0017] Figure 2 It is the structure schematic diagram of the utility model's push device;
[0018] Figure 3 is a structure schematic view of the pusher device side section of the utility model;
[0019] Figure 4 is a structure schematic view of the utility model Figure 3 enlarged structure schematic view of A in the middle;
[0020] Figure 5 is a structure schematic view of the utility model Figure 3 enlarged structure schematic view of B in the middle.
[0021] In the drawing: 1, dust collector; 2, mounting plate; 3, dust collecting fan; 4, filter core; 5, dust guide plate; 6, dust temporary storage frame; 7, pusher device; 701, driving motor; 702, controller; 703, threaded screw rod; 704, storage groove; 705, push plate; 706, scraper; 707, force pushing ring; 708, umbrella-shaped guide plate; 709, ultrasonic liquid level sensor; 710, limiting sliding groove; 711, spring; 712, limiting sliding rod; 713, sealing plate; 714, insertion hole; 715, insertion rod; 716, dust collection frame; 8, universal wheel; 9, sealing door; 10, dust suction disc; 11, heat dissipation port. DETAILED DESCRIPTION
[0022] The utility model will be further described below in combination with examples.
[0023] The following examples are used to illustrate the utility model, but cannot be used to limit the protection scope of the utility model. The conditions in the examples can be further adjusted according to specific conditions, and simple improvements of the method of the utility model under the concept of the utility model all belong to the range required to be protected by the utility model.
[0024] Please refer to Figures 1-5The utility model provides a kind of high-efficiency environmental protection type dust collecting equipment, including dust collector 1 and dust temporary storage frame 6, the inside of dust temporary storage frame 6 is provided with pusher 7, pusher 7 includes drive motor 701, the top of drive motor 701 is fixedly connected with controller 702, the output of drive motor 701 is fixedly connected with threaded screw rod 703, the inner wall of dust temporary storage frame 6 is equipped with storage groove 704, the surface of threaded screw rod 703 is threadedly connected with push plate 705, the two sides and bottom of push plate 705 are fixedly connected with scraper 706 respectively, the surface of push plate 705 is fixedly connected with force push ring 707, the inner wall of dust temporary storage frame 6 is slidably connected with umbrella-shaped guide plate 708, the inner wall of dust temporary storage frame 6 is fixedly connected with two ultrasonic liquid level sensors 709, the inside of dust temporary storage frame 6 is equipped with two limit sliding grooves 710, the inner wall of two limit sliding grooves 710 is fixedly connected with spring 711 respectively, one end of two springs 711 is fixedly connected with limit sliding rod 712 respectively, the surface of one side of two limit sliding rods 712 is fixedly connected with sealing plate 713, the inside of dust temporary storage frame 6 is equipped with two jack 714, the inner wall of two jack 714 is respectively inserted with plug rod 715, the surface of one side of two plug rods 715 is fixedly connected with dust collection frame 716, by being provided with ultrasonic liquid level sensor 709, controller 702, drive motor 701, push plate 705, scraper 706, force push ring 707, sealing plate 713 and dust collection frame 716, when needing to send the dust in dust collector 1 to the outside of dust collector 1 to handle, ultrasonic liquid level sensor 709 can perceive whether the dust in dust temporary storage frame 6 is collected to certain height, when the dust in dust temporary storage frame 6 is collected to certain height, ultrasonic liquid level sensor 709 can send signal to controller 702, controller 702 can start drive motor 701 to drive push plate 705 to push the dust temporarily stored in dust temporary storage frame 6 to the outside of dust collector 1, while scraper 706 can scrape the dust sundries possibly adhered on the inner wall of dust temporary storage frame 6 and push out simultaneously, so that the inner wall of dust temporary storage frame 6 cannot adhere dust to affect the use of dust temporary storage frame 6, corrode dust temporary storage frame 6 and affect the quality of dust temporary storage frame 6, while the cooperation between ultrasonic liquid level sensor 709 and controller 702 can realize automatic dust detection and management, to reduce the cost of maintenance of staff, when force push ring 707 pushes sealing plate 713, push plate 705 can push the dust pushed on the surface of push plate 705 into dust collection frame 716 at this time, so that dust collector 1 can be sent to handle without closing dust collector 1, so that dust collector 1 can continuously prevent the expansion of dust and protect the health of staff, to improve the efficiency of dust collector 1 to prevent dust, while it can also avoid the situation that frequent start of dust collecting equipment affects dust collecting equipment, to provide guarantee for the performance and service life of dust collecting equipment.
[0025] The dust collector 1 has an internal mounting plate 2, a dust collection fan 3 on the top of the mounting plate 2, and four filter elements 4 at the bottom of the mounting plate 2.
[0026] The dust collector 1 has a dust guide plate 5 inside, and a dust storage frame 6 is slidably connected to the dust collector 1.
[0027] One side surface of the drive motor 701 is fixedly connected to the back surface of the dust collector 1, the threaded screw 703 is rotatably connected to the dust collector 1, and the threaded screw 703 is rotatably connected to the dust storage frame 6.
[0028] The umbrella-shaped guide plate 708 is slidably connected to the push plate 705.
[0029] The dust collector 1 has four casters 8 at its bottom and a sealing door 9 on its front surface. A dust collection disc 10 is provided on one side of the dust collector 1 and is fixedly connected to the dust collection fan 3. Multiple heat dissipation vents 11 are provided on the other side of the dust collector 1. By setting an umbrella-shaped guide plate 708, which is located above the threaded screw 703, the umbrella-shaped guide plate 708 can guide the dust that falls onto the threaded screw 703 so that it does not fall directly onto the surface of the threaded screw 703 and affect its normal use. At the same time, the umbrella-shaped guide plate 708 can provide guidance for the push plate 705 that slides on its surface, so that the push plate 705 can push the dust along the accurate track, thereby ensuring the pushing function of the pushing device 7.
[0030] The working principle and usage process of this utility model are as follows: When the ultrasonic level sensor 709 detects that the dust inside the dust storage frame 6 has been collected, it sends a signal to the controller 702. The controller 702 then starts the drive motor 701 to rotate the threaded screw 703. The rotation of the threaded screw 703 causes the push plate 705, scraper 706, and force-applying ring 707 to move towards the outside of the dust collector 1. The push plate 705 moves out from the inner wall of the collection slot 704 and pushes the dust temporarily stored inside the dust storage frame 6 towards the outside of the dust collector 1. At the same time, the scraper 706 scrapes off any dust and debris that may be adhering to the inner wall of the dust storage frame 6 and pushes it outward. When the force-applying ring 707 moves to contact the sealing plate 713 and pushes the sealing plate 713, the sealing plate 713 moves outward and contacts the sealing plate 713. The connected limiting slide bar 712 will slide on the inner wall of the limiting slide groove 710, and the spring 711 will be stretched to generate elastic force. Then the sealing plate 713 will be pushed open and no longer connected to the dust storage frame 6. At this time, the push plate 705 can push the dust pushed on the surface of the push plate 705 into the dust collection frame 716, thereby sending out the dust inside the dust collector 1. Afterwards, without the push ring 707 pushing, the sealing plate 713 will be reset under the elastic force of the spring 711 and will continue to form the dust collection frame 716 with the dust storage frame 6 to perform the function of temporarily storing and collecting dust. When the dust in the dust collection frame 716 is collected, the dust collection frame 716 can be disassembled and assembled by inserting and removing the plug rod 715, so as to facilitate the treatment of the dust inside the dust collection frame 716.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency and environmentally friendly dust collection device, comprising a dust collector (1) and a dust storage frame (6), characterized in that: The dust storage box (6) is equipped with a pushing device (7) inside. The pushing device (7) includes a drive motor (701). A controller (702) is fixedly connected to the top of the drive motor (701). A threaded screw (703) is fixedly connected to the output end of the drive motor (701). A storage groove (704) is opened on the inner wall of the dust storage box (6). A push plate (705) is threadedly connected to the surface of the threaded screw (703). Scrapers (706) are fixedly connected to the two sides and the bottom of the push plate (705). A force-applying push ring (707) is fixedly connected to the surface of the push plate (705). An umbrella-shaped guide plate (708) is slidably connected to the inner wall of the dust storage box (6). The dust storage frame (6) has two ultrasonic level sensors (709) fixedly connected to its inner wall. The dust storage frame (6) has two limiting grooves (710) inside. The inner walls of the two limiting grooves (710) are respectively fixedly connected to springs (711). One end of the two springs (711) is respectively fixedly connected to a limiting rod (712). A sealing plate (713) is fixedly connected to one side surface of the two limiting rods (712). The dust storage frame (6) has two insertion holes (714) inside. Insert rods (715) are respectively inserted into the inner walls of the two insertion holes (714). A dust collection frame (716) is fixedly connected to one side surface of the two insert rods (715).
2. The high-efficiency environmentally friendly dust collection device according to claim 1, characterized in that: The dust collector (1) has an internal mounting plate (2), a dust collection fan (3) is provided on the top of the mounting plate (2), and four filter elements (4) are provided at the bottom of the mounting plate (2).
3. The high-efficiency environmentally friendly dust collection device according to claim 2, characterized in that: The dust collector (1) is equipped with a dust guide plate (5) inside, and the dust storage frame (6) is slidably connected to the dust collector (1).
4. The high-efficiency environmentally friendly dust collection device according to claim 1, characterized in that: One side surface of the drive motor (701) is fixedly connected to the back surface of the dust collector (1), the threaded screw (703) is rotatably connected to the dust collector (1), and the threaded screw (703) is rotatably connected to the dust storage frame (6).
5. The high-efficiency environmentally friendly dust collection device according to claim 1, characterized in that: The umbrella-shaped guide plate (708) is slidably connected to the push plate (705).
6. The high-efficiency environmentally friendly dust collection device according to claim 4, characterized in that: The dust collector (1) has four casters (8) at the bottom, a sealing door (9) on the front surface of the dust collector (1), a dust suction plate (10) on one side surface of the dust collector (1), the dust suction plate (10) being fixedly connected to the dust collection fan (3), and multiple heat dissipation vents (11) on the other side surface of the dust collector (1).