Mixing equipment suitable for photovoltaic additive preparation and capable of realizing automatic batching

By introducing fixed columns to support the rotating rod and limiting columns to limit the mixing tank in the mixing equipment, the problems of excessive force on the motor and shaking of the mixing tank are solved, thereby extending the motor life and improving the mixing stability.

CN223887909UActive Publication Date: 2026-02-10TANGSHAN YUEPENG ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423067945.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2026-02-10
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

When the reagents are poured out of the mixing tank in existing mixing equipment, all the force of the mixing tank is applied to the motor. Long-term use will damage the motor, reduce its service life, and the mixing tank is prone to shaking during mixing, affecting stability.

Method used

By setting fixed columns to support the rotating rod and limiting columns to support and limit the mixing tank, the force on the motor is reduced and the stability of the mixing tank is improved. Specific measures include setting sliding grooves and sliding blocks on the rotating rod, using fixed columns to support the rotating rod, and limiting the mixing tank through limiting grooves and limiting columns.

Benefits of technology

It effectively extends the service life of the motor and improves the stability of the mixing tank during mixing, reducing shaking during the mixing process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223887909U_ABST
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Abstract

The utility model discloses mixing equipment suitable for photovoltaic assistant configuration and capable of realizing automatic batching, which relates to the technical field of photovoltaic assistant configuration, and comprises a bottom plate, an automatic batching machine and two support plates are fixed on the top of the bottom plate, the two support plates are respectively fixed on two sides of the top of the top plate, a stirring barrel is rotatably arranged between the two support plates, and the stirring barrel is fixed on the top of the bottom plate. A stirring mechanism capable of stirring a reagent, a supporting mechanism and a limiting mechanism are arranged in the stirring barrel, the supporting mechanism is located on the side face of one supporting plate, the limiting mechanism is arranged on the opposite faces of the two supporting plates, and a rotating rod rotating along with the stirring barrel is supported through a fixing column, so that the force of the stirring barrel acts on the fixing column; and meanwhile, the stirring barrel can be limited by inserting a limiting column into a limiting groove, so that the stirring barrel is prevented from shaking during stirring, and the stability of the stirring barrel during stirring is improved to a certain extent.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic additive preparation technology, specifically a mixing device for automatic batching of photovoltaic additives. Background Technology

[0002] The addition of photovoltaic (PV) additives can effectively improve the adhesion between the encapsulant film and the solar silicon crystalline panel, thereby increasing the yield of PV modules. In the selection and optimization of PV encapsulant films and additives, we need to comprehensively consider the advantages and disadvantages of different types of films, as well as the impact of additives on adhesion performance. Only by selecting the appropriate film type and optimizing the additive formulation can the quality and efficiency of PV modules be improved. PV additives need to be prepared using mixing equipment.

[0003] A condiment mixing device with easy pouring patent number CN221386086U is provided by setting a base plate and a processing barrel. The processing barrel is located above the base plate. Two vertical plates are provided on the top of the base plate. A cover is provided on the top of the processing barrel. A motor box is provided on the top of the cover. A stirring motor is provided inside the motor box. Stirring blades extending into the interior of the processing barrel are provided at the output shaft of the stirring motor.

[0004] However, research has shown that existing mixing equipment still has the following drawbacks:

[0005] Existing mixing equipment typically uses a motor to rotate the mixing tank to a specified angle when pouring out the reagents inside. However, when the mixing tank is at a certain angle, all the force of the mixing tank is applied to the motor, which can damage the motor over time and reduce its service life. Therefore, it is necessary to optimize the mixing equipment for automatic batching suitable for photovoltaic additives through technological innovation and design optimization. Utility Model Content

[0006] Existing mixing equipment typically uses a motor to rotate the mixing tank to a specified angle when emptying reagents from the tank. However, when the mixing tank is at a certain angle, all the force of the mixing tank is applied to the motor, which can damage the motor over time and reduce its lifespan. To address this issue, this application provides a mixing device for automatically dispensing photovoltaic additives. A fixed column supports the rotating rod that rotates with the mixing tank, diverting the force of the mixing tank onto the fixed column and reducing the force on the motor, thus improving its lifespan. Furthermore, a limiting column inserted into a limiting groove limits the mixing tank, preventing it from shaking during mixing and improving its stability.

[0007] The technical solution adopted by the embodiments of this application to solve its technical problem is:

[0008] A mixing device for automatically dispensing photovoltaic additives, comprising:

[0009] The base plate has an automatic batching machine fixed to its top.

[0010] Two support plates are fixed on the top two sides of the top plate, and a stirring tank is rotatably mounted between the two support plates. The stirring tank is equipped with a stirring mechanism that can stir the reagents.

[0011] A support mechanism, located on the side of a support plate, is used to support the mixing tank;

[0012] A limiting mechanism is provided on the opposite sides of the two support plates to limit the movement of the mixing tank.

[0013] In one possible implementation, connecting blocks are fixed on both sides of the mixing tank. One of the connecting blocks is rotatably connected to a support plate via a rotating shaft. A second motor is mounted on the other support plate. The output end of the second motor passes through the support plate and is fixedly connected to another connecting block. The second motor drives the mixing tank to rotate through the connecting blocks, which facilitates the pouring out of the reagents inside the mixing tank.

[0014] In one possible implementation, the stirring mechanism includes a stirring rod located inside a stirring tank, and a motor is installed at the bottom of the stirring tank. The output end of the motor passes through the stirring tank and is fixedly connected to the stirring rod to facilitate stirring of the reagent.

[0015] In one possible implementation, the support mechanism includes a fixed column fixed on a support plate, a rotating rod on the support plate, the rotating rod being fixedly connected to a rotating shaft, a sliding groove on the rotating rod, a sliding block sliding inside the sliding groove, and a second spring inside the sliding groove. Under the action of the second spring, the sliding block will extend beyond the sliding groove and be blocked by the fixed column, thereby preventing the rotating rod from rotating downwards. This supports the mixing tank, prevents the bottom of the mixing tank from rotating downwards, reduces the load on the second motor, and effectively improves the service life of the second motor.

[0016] In one possible implementation, the end of the sliding block away from the spring is set with an inclined surface, and the inclined surface faces the fixed column. The sliding block and the sliding groove are connected by a slide rail, which facilitates the sliding block being pressed into the sliding groove by the fixed column.

[0017] In one possible implementation, the limiting mechanism includes a limiting groove on the side of the connecting block facing the support plate, a sliding cavity on the support plate, a limiting post inside the sliding cavity, one end of the limiting post penetrating the support plate and being inserted into the limiting groove, the limiting post being inserted into the limiting groove can limit the connecting block, thereby limiting the mixing tank and improving the stability of the mixing tank during mixing.

[0018] In one possible implementation, a sliding plate is fixed on the limiting post, and a spring is sleeved on one side of the sliding plate outside the limiting post. Under the action of the spring, the spring will drive the limiting post to insert into the limiting groove through the sliding plate.

[0019] In one possible implementation, the support plate has a slot that communicates with the sliding cavity. A protrusion is fixed on the limiting post and can pass through the slot. A pulling block is fixed on the limiting post. By pulling the limiting post with the pulling block, the protrusion on the limiting post moves out of the slot. At this time, the limiting post is rotated to make the protrusion and the slot misaligned, thereby limiting the limiting post and preventing the spring from moving the limiting post.

[0020] In summary, this utility model has at least one of the following beneficial technical effects:

[0021] 1. By using a fixed column to support the rotating rod that rotates together with the mixing tank, the force of the mixing tank is applied to the fixed column, thereby reducing the force on the second motor and effectively improving the service life of the second motor.

[0022] 2. By setting a limiting post inserted into the limiting groove, the mixing tank can be limited to prevent it from shaking during mixing, thus improving the stability of the mixing tank during mixing to a certain extent. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a partial structural schematic diagram of the present invention;

[0025] Figure 3 This is a partial structural cross-sectional view of the present invention;

[0026] Figure 4 for Figure 3 Enlarged schematic diagram of the structure at point A in the middle;

[0027] Figure 5 This is a schematic diagram of the internal structure of the rotating rod of this utility model.

[0028] Reference numerals in the attached drawings: 1. Automatic batching machine; 2. Support plate; 3. Mixing tank; 4. Base plate; 5. Fixed column; 6. Connecting block; 7. Motor 1; 8. Rotating rod; 9. Mixing rod; 10. Motor 2; 11. Sliding cavity; 12. Limiting column; 13. Pulling block; 14. Groove; 15. Protrusion; 16. Spring 1; 17. Limiting groove; 18. Sliding plate; 19. Sliding groove; 20. Sliding block; 21. Spring 2. Detailed Implementation

[0029] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The instrument placement rack involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] This embodiment describes the specific structure of a mixing device for automatic batching of photovoltaic additives, which is applicable to the preparation of such additives. See details below. Figures 1-5 As shown, a mixing device for automatically dispensing photovoltaic additives includes:

[0031] Base plate 4, with an automatic batching machine 1 fixed on top of the base plate 4;

[0032] Two support plates 2 are fixed on the top two sides of the top plate respectively. A stirring tank 3 is rotatably mounted between the two support plates 2. The stirring tank 3 is equipped with a stirring mechanism that can stir the reagents.

[0033] A support mechanism is located on the side of a support plate 2 and is used to support the mixing tank 3.

[0034] A limiting mechanism is installed on the opposite sides of the two support plates 2 to limit the movement of the mixing tank 3.

[0035] Currently, most mixing equipment on the market uses motor 210 to rotate the mixing tank 3 to a specified angle when pouring out the reagents inside the mixing tank 3. However, when the mixing tank 3 is at a certain angle, all the force of the mixing tank 3 is applied to motor 210. Over time, this will damage motor 210 and reduce its service life.

[0036] Both sides of the mixing tank 3 are fixed with connecting blocks 6. One connecting block 6 is rotatably connected to a support plate 2 via a rotating shaft. A second motor 10 is installed on the other support plate 2. The output end of the second motor 10 passes through the support plate 2 and is fixedly connected to the other connecting block 6. The second motor 10 drives the mixing tank 3 to rotate through the connecting block 6, facilitating the pouring out of the reagent inside the mixing tank 3. The stirring mechanism includes a stirring rod 9 installed inside the mixing tank 3. A first motor 7 is installed at the bottom of the mixing tank 3. The output end of the first motor 7 passes through the mixing tank 3 and is fixedly connected to the stirring rod 9, facilitating the stirring of the reagent. The support mechanism includes... A fixed column 5 is fixed on the support plate 2, and a rotating rod 8 is provided on the support plate 2. The rotating rod 8 is fixedly connected to the rotating shaft. A sliding groove 19 is provided on the rotating rod 8, and a sliding block 20 slides inside the sliding groove 19. A spring 21 is provided inside the sliding groove 19. Under the action of the spring 21, the sliding block 20 will extend a part outside the sliding groove 19. The sliding block 20 will be blocked by the fixed column 5, thereby preventing the rotating rod 8 from rotating downward. This supports the mixing tank 3, prevents the bottom of the mixing tank 3 from rotating downward, reduces the load on the motor 10, and helps to improve the service life of the motor 10.

[0037] In addition, the end of the sliding block 20 away from the spring 21 is set with an inclined surface, and the inclined surface faces the fixed column 5. The sliding block 20 and the sliding groove 19 are connected by a slide rail, which makes it easy for the sliding block 20 to be pressed into the sliding groove 19 by the fixed column 5.

[0038] When the mixing tank 3 is reset and the motor 7 is turned on to drive the stirring rod 9 to stir inside the mixing tank 3, the mixing tank 3 may shake.

[0039] The limiting mechanism includes a limiting groove 17 opened on the side of the connecting block 6 facing the support plate 2. The support plate 2 has a sliding cavity 11, and a limiting post 12 is provided inside the sliding cavity 11. One end of the limiting post 12 passes through the support plate 2 and can be inserted into the limiting groove 17. When the limiting post 12 is inserted into the limiting groove 17, it can limit the connecting block 6, thereby limiting the mixing tank 3 and improving the stability of the mixing tank 3 during mixing. A sliding plate 18 is fixed on the limiting post 12. A spring 16 is sleeved on one side of the sliding plate 18 outside the limiting post 12. Under the action of the spring 16, the spring 16 will drive the limiting post 12 to be inserted into the limiting groove 17 through the sliding plate 18.

[0040] Furthermore, a slot 14 is provided on the support plate 2, which is connected to the sliding cavity 11. A protrusion 15 is fixed on the limiting post 12, which can pass through the slot 14. A pulling block 13 is fixed on the limiting post 12. By pulling the limiting post 12 with the pulling block 13, the protrusion 15 on the limiting post 12 is moved out of the slot 14. At this time, the limiting post 12 is rotated so that the protrusion 15 is misaligned with the slot 14, thereby limiting the limiting post 12 and preventing the spring 16 from driving the limiting post 12 to move.

[0041] Among them, the automatic batching machine 1 is model PLD1600 batching machine.

[0042] When staff need to prepare photovoltaic additives, they turn on the automatic batching machine 1. The automatic batching machine 1 uses a water pump to draw the reagent into the mixing tank 3. At this time, motor 7 is turned on to stir the contents of the mixing tank 3. After stirring is complete, motor 7 is turned off. The limiting post 12 is pulled so that the protrusion 15 passes through the slot 14, and the limiting post 12 is rotated to misalign the protrusion 15 with the slot 14. At this time, motor 10 can be turned on. Motor 10 drives the mixing tank 3 to rotate. When the rotating rod 8 rotates to contact the fixed post 5, the fixed post... 5 will press the sliding block 20 into the sliding groove 19. When the rotating rod 8 rotates to the top of the fixed column 5, the sliding block 20 will pop out partly under the action of the second spring 21. At this time, the second motor 10 is turned off, and the rotating rod 8 will be blocked by the fixed column 5. When the reagent inside the mixing tank 3 is poured out, the sliding block 20 is pressed into the sliding groove 19. Then the second motor 10 is controlled to reverse. When the mixing tank 3 is reset, the limiting column 12 is rotated. Under the action of the spring, the limiting column 12 will be inserted into the limiting groove 17, thus completing the preparation of photovoltaic additives.

[0043] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A mixing device for automatically dispensing photovoltaic additives, characterized in that, include: The bottom plate (4) has an automatic batching machine (1) fixed on its top. Two support plates (2) are fixed on the top two sides of the top plate respectively. A stirring tank (3) is rotatably mounted between the two support plates (2). The stirring tank (3) is equipped with a stirring mechanism that can stir the reagent. Connecting blocks (6) are fixed on both sides of the stirring tank (3). One of the connecting blocks (6) is rotatably connected to one of the support plates (2) through a rotating shaft. A second motor (10) is mounted on the other support plate (2). The output end of the second motor (10) passes through the support plate (2) and is fixedly connected to the other connecting block (6). The support mechanism is located on the side of a support plate (2) and is used to support the mixing tank (3). The support mechanism includes a fixed column (5) fixed on the support plate (2), a rotating rod (8) on the support plate (2), the rotating rod (8) being fixedly connected to a rotating shaft, a sliding groove (19) on the rotating rod (8), a sliding block (20) sliding inside the sliding groove (19), and a spring (21) inside the sliding groove (19). The limiting mechanism is set on the opposite side of the two support plates (2) and is used to limit the mixing tank (3). The limiting mechanism includes a limiting groove (17) opened on the side of the connecting block (6) facing the support plate (2). A sliding cavity (11) is opened on the support plate (2). A limiting post (12) is provided inside the sliding cavity (11). One end of the limiting post (12) passes through the support plate (2) and can be inserted into the limiting groove (17).

2. The mixing equipment for automatic batching of photovoltaic additives as described in claim 1, characterized in that: The stirring mechanism includes a stirring rod (9) provided inside the stirring tank (3), and a motor (7) is installed at the bottom of the stirring tank (3). The output end of the motor (7) passes through the stirring tank (3) and is fixedly connected to the stirring rod (9).

3. The mixing equipment for automatic batching of photovoltaic additives as described in claim 1, characterized in that: The sliding block (20) is set with an inclined surface at the end away from the second spring (21), and the inclined surface faces the fixed column (5). The sliding block (20) and the sliding groove (19) are connected by a slide rail.

4. A mixing device for automatic batching of photovoltaic additives as described in claim 1, characterized in that: A sliding plate (18) is fixed on the limiting post (12), and a spring (16) is sleeved on one side of the sliding plate (18) outside the limiting post (12).

5. A mixing device for automatic batching of photovoltaic additives as described in claim 4, characterized in that: The support plate (2) has a slot (14) connected to the sliding cavity (11). A protrusion (15) is fixed on the limiting post (12), and the protrusion (15) can pass through the slot (14). A pulling block (13) is fixed on the limiting post (12).

Citation Information

Patent Citations

  • Seasoning stirring device facilitating pouring

    CN221386086U