Vacuum roller body air exhaust hole cleaning device
By designing a vacuum roller body air extraction hole cleaning device, utilizing a support roller and an adjustable inner and outer working box structure, combined with a high-pressure nozzle and suction pipe, the problem of low cleaning efficiency of vacuum roller body air extraction holes was solved, achieving a high-efficiency and stable cleaning effect.
Patent Information
- Application Number
- CN202520106960.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-17
AI Technical Summary
The existing vacuum roller body has low cleaning efficiency and poor cleaning effect for the air extraction holes, and it cannot be easily adjusted to adapt to vacuum roller bodies of different sizes.
A vacuum roller body air extraction hole cleaning device was designed, which adopts a structure including a support roller, a vertical threaded rod, a mounting plate, a locking nut, inner and outer working boxes, a sealing ring, and a high-pressure nozzle. The support roller stably supports the vacuum roller, the position of the inner and outer working boxes is adjusted, and high-pressure nozzle flushing and suction pipe suction are combined to achieve efficient cleaning.
It achieves efficient cleaning of the vacuum roller body's air extraction holes, can adapt to vacuum rollers of different sizes, improves cleaning efficiency and effect, and ensures the stability and sealing of the device.
Smart Images

Figure CN223888641U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to papermaking technical field, concretely is a kind of vacuum roll roll body air extraction hole cleaning device. BACKGROUND
[0002] Vacuum roll is an important component of papermaking machinery, usually located at the end of the wet part of papermaking machine, it controls the transmission of paper on the roll surface by using vacuum negative pressure, improves the stability and quality in paper manufacturing process, vacuum roll is densely provided with air extraction hole, to increase vacuum adsorption area.
[0003] At present, mainly rely on manual cleaning of sundries in air extraction hole, cleaning efficiency is low, cleaning effect is poor, a small amount of vacuum roll roll body air extraction hole cleaning device can be relatively efficient air extraction hole cleaning, but flushing efficiency is also low, while the structure of each part cannot be conveniently adjusted, cannot adapt to the air extraction hole cleaning of vacuum roll roll body of different sizes. So need to design a kind of vacuum roll roll body air extraction hole cleaning device for the above problems. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of vacuum roll roll body air extraction hole cleaning device to solve the problem that the efficiency of manual cleaning is low, cleaning effect is poor in the background art described above, the flushing efficiency of cleaning device is also low, while the structure of each part cannot be conveniently adjusted, cannot adapt to the air extraction hole cleaning of vacuum roll roll body of different sizes.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of vacuum roll roll body air extraction hole cleaning device, including base plate, the vertical screw rod is fixedly installed in the center of one end of the top surface of the base plate, the vertical screw rod passes through the hole of one end of the first mounting plate, the vertical screw rod passes through the hole of one end of the second mounting plate, the surface of one end of the first mounting plate is attached with the first lock nut, the surface of one end of the second mounting plate is attached with the second lock nut, the first lock nut and the second lock nut are all installed on the vertical screw rod, the other end of the first mounting plate is fixed with inner working box, the high-pressure nozzle is installed in the middle of the bottom end of the inner working box, the three-section electric telescopic rod is fixed on the bottom surface edge outside the inner working box, the support plate is installed at the end of the three-section electric telescopic rod, the top end of the inner working box is fixed with top sealing ring, the other end of the second mounting plate is fixed with outer working box, the bottom end of the outer working box is installed with bottom sealing ring, the top end of the outer working box is fixed with suction pipe.
[0006] Preferably, the other end of the top surface of the base plate is rotatably installed with support roll, the support roll is symmetrically distributed about the center of the vertical screw rod.
[0007] Preferably, the hole of the end of the vertical screw rod and the first mounting plate and the second mounting plate are all slidingly connected, the size of the first mounting plate and the second mounting plate is same.
[0008] Preferably, the first locking nut and the second locking nut are symmetrically distributed about the center of the first mounting plate and the second mounting plate respectively, and the diameter of the first locking nut and the second locking nut is greater than half of the width of the first mounting plate and the second mounting plate.
[0009] Preferably, the inner working box and the outer working box are of the same size, and the center of the inner working box and the center of the outer working box are on the same vertical plane.
[0010] Preferably, the high-pressure nozzles are equidistantly distributed at the bottom of the inner working box, and the three-section electric telescopic rods are symmetrically mounted at the outer bottom of the inner working box.
[0011] Preferably, the top sealing ring and the bottom sealing ring are of the same size, and the overall height of the top sealing ring and the bottom sealing ring is greater than 1 / 3 of the overall height of the inner working box.
[0012] Preferably, the suction pipes are arrayed at the top of the outer working box, and the diameter of the suction pipe is greater than the diameter of the high-pressure nozzle.
[0013] Compared with the prior art, the vacuum roller body air hole cleaning device has the advantages that: the novel structure design can efficiently clean the impurities in the vacuum roller body air hole, the flushing mechanism and the suction mechanism can be conveniently adjusted, and the support mechanism cooperates to efficiently and completely clean the vacuum roller body air hole of different sizes.
[0014] 1. The vacuum roller is stably supported by the supporting roller, and the first mounting plate and the second mounting plate slide along the vertical threaded rod to adjust the working position of the inner working box and the outer working box, and the first locking nut and the second locking nut are symmetrically distributed to stably extrude and fix, and the three-section electric telescopic rod is elongated to push the supporting plate to adhere to the inner bottom of the vacuum roller, thereby further improving the stability of the device during the whole working process.
[0015] 2. The top sealing ring and the bottom sealing ring stably adhere to the inner and outer walls of the vacuum roller respectively to ensure the stable sealing of the inner working box and the outer working box during the working process, and the flushing effect and the flushing efficiency are ensured by the flushing of the high-pressure nozzle and the timely suction of the suction pipe. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a front view structural schematic diagram of the utility model;
[0017] Figure 2 It is a front view sectional structure schematic diagram of the utility model;
[0018] Figure 3The utility model discloses support roll, vertical screw rod, first mounting plate and second mounting plate side view cross section structure schematic diagram.
[0019] Figure 4 It is the utility model inside work tank side view cross section structure schematic diagram.
[0020] Figure 5 It is the utility model outside work tank elevation cross section structure schematic diagram.
[0021] In the drawing: 1, base plate, 2, support roll, 3, vertical screw rod, 4, first mounting plate, 5, second mounting plate, 6, first locking nut, 7, second locking nut, 8, inside work tank, 9, high pressure shower nozzle, 10, three section type electric telescopic rod, 11, support plate, 12, top sealing ring, 13, outside work tank, 14, bottom sealing ring, 15, suction pipe. Specific implementation
[0022] The technical scheme in the embodiments of the utility model will be apparently and completely described below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative efforts belong to the range of protection of the utility model.
[0023] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a kind of vacuum roll body air extraction hole cleaning device, including base plate 1, support roll 2, vertical screw rod 3, first mounting plate 4, second mounting plate 5, first locking nut 6, second locking nut 7, inside work tank 8, high pressure shower nozzle 9, three section type electric telescopic rod 10, support plate 11, top sealing ring 12, outside work tank 13, bottom sealing ring 14 and suction pipe 15, vertical screw rod 3 is fixedly installed in base plate 1 top surface one end center, vertical screw rod 3 penetrates the hole of the one end of first mounting plate 4, vertical screw rod 3 penetrates the hole of the one end of second mounting plate 5, the surface of the one end of first mounting plate 4 is pasted with first locking nut 6, the surface of the one end of second mounting plate 5 is pasted with second locking nut 7, first locking nut 6 and second locking nut 7 are all installed on vertical screw rod 3, the other end of first mounting plate 4 is fixed with inside work tank 8, high pressure shower nozzle 9 is installed in the bottom end of inside work tank 8, three section type electric telescopic rod 10 is fixed on the bottom surface edge of the outside of inside work tank 8, support plate 11 is installed at the end of three section type electric telescopic rod 10, top sealing ring 12 is fixed on the top end of inside work tank 8, the other end of second mounting plate 5 is fixed with outside work tank 13, bottom sealing ring 14 is installed on the bottom end of outside work tank 13, and suction pipe 15 is fixed on the top end of outside work tank 13.
[0024] The other end of the top surface of the substrate 1 of the example is rotatably provided with a supporting roller 2, and the supporting roller 2 is symmetrically distributed about the center of a vertical threaded rod 3. The above structure can stably support vacuum rollers of different sizes and cooperate with the structure provided on the vertical threaded rod 3 to stably clean.
[0025] The vertical threaded rod 3 is slidably connected to the holes provided at the ends of the first mounting plate 4 and the second mounting plate 5. The first mounting plate 4 and the second mounting plate 5 are of the same size. The above structure enables the first mounting plate 4 and the second mounting plate 5 to stably vertically slide along the vertical threaded rod 3, adjust the working position, and enable the inner working box 8 and the outer working box 13 to adapt to vacuum rollers of different sizes.
[0026] The first locking nut 6 and the second locking nut 7 are symmetrically distributed about the center of the first mounting plate 4 and the second mounting plate 5. The diameters of the first locking nut 6 and the second locking nut 7 are greater than half the width of the first mounting plate 4 and the second mounting plate 5. The above structure enables the first locking nut 6 and the second locking nut 7 to stably press the upper and lower end faces of the first mounting plate 4 and the second mounting plate 5 and lock the relative position of the first mounting plate 4 and the second mounting plate 5 with the vertical threaded rod 3.
[0027] The inner working box 8 and the outer working box 13 are of the same size, and the center of the inner working box 8 and the center of the outer working box 13 are on the same vertical plane. The above structure enables the inner working box 8 and the outer working box 13 to stably align and cover the relative position of the inner and outer sides of the vacuum roller, thereby ensuring the stable performance of the cleaning operation.
[0028] The high-pressure nozzles 9 are equidistantly distributed at the bottom of the inner working box 8. Three-section electric telescopic rods 10 are symmetrically mounted at the outer bottom of the inner working box 8. The above structure enables the high-pressure nozzles 9 to spray sufficient high-speed water flow to flush the air suction hole, and the three-section electric telescopic rods 10 can cooperate with the supporting plate 11 to support and position the inner working box 8.
[0029] The top sealing ring 12 and the bottom sealing ring 14 are of the same size, and the overall height of the top sealing ring 12 and the bottom sealing ring 14 is greater than 1 / 3 of the overall height of the inner working box 8. The above structure ensures that the top sealing ring 12 and the bottom sealing ring 14 can stably fit the inner and outer walls of the vacuum roller, respectively, to avoid leakage and ensure the flushing and suction effects.
[0030] The suction pipes 15 are arrayed at the top of the outer working box 13. The diameter of the suction pipe 15 is greater than that of the high-pressure nozzle 9. The above structure ensures that the water flow is efficiently removed through the suction pipe 15 without sewage accumulation.
[0031] Working principle: when using the device, first, according to the diameter of the vacuum roller to be cleaned, adjust the working position of the inner working box 8 and the outer working box 13, rotate the first locking nut 6 and the second locking nut 7 away from the upper and lower end faces of the end of the first mounting plate 4 and the second mounting plate 5 respectively, push the first mounting plate 4 and the second mounting plate 5 to slide along the vertical threaded rod 3 until the top sealing ring 12 is slightly lower than the top of the inner wall of the vacuum roller and the bottom sealing ring 14 is slightly higher than the top of the outer wall of the vacuum roller, then place the vacuum roller on the supporting roller 2, align the top of one end of the vacuum roller with the inner working box 8 and the outer working box 13, push the first mounting plate 4 to slide upwards along the vertical threaded rod 3 and push the second mounting plate 5 to slide downwards along the vertical threaded rod 3 until the top sealing ring 12 and the bottom sealing ring 14 are tightly attached to the inner and outer walls of the vacuum roller respectively, and rotate the first locking nut 6 and the second locking nut 7 to press and fix the upper and lower end faces of the end of the first mounting plate 4 and the second mounting plate 5 respectively;
[0032] Then control the three-section electric telescopic rod 10 to extend, the three-section electric telescopic rod 10 pushes the supporting plate 11 to move downwards until the bottom surface of the supporting plate 11 is stably attached to the inner bottom surface of the vacuum roller, control the three-section electric telescopic rod 10 to be stationary, improve the stability of the inner working box 8 during work, start the high-pressure water pump connected to the high-pressure spray head 9, and the water flow is sprayed at high speed from the high-pressure spray head 9 to flush the air extraction hole at the top of the vacuum roller inside the inner working box 8, and the water carrying impurities enters the outer working box 13 and is quickly sucked and transferred by the suction mechanism connected to the suction pipe 15;
[0033] After the single position flushing is completed, only need to rotate the first locking nut 6 and the second locking nut 7 slightly away from the upper and lower end faces of the end of the first mounting plate 4 and the second mounting plate 5, the top sealing ring 12 and the bottom sealing ring 14 are slightly separated from the inner and outer walls of the vacuum roller, and the vacuum roller is rotated on the supporting roller 2 to change the position of the inner working box 8 and the outer working box 13, and the above operation is repeated to flush the vacuum roller on the same vertical surface, after the flushing of the vacuum roller on the same vertical surface is completed, the vacuum roller can be pushed to move horizontally until the entire vacuum roller is flushed, which is the working principle of the vacuum roller body air extraction hole cleaning device.
[0034] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A vacuum roller body air extraction hole cleaning device, comprising a substrate (1), characterized in that: A vertical threaded rod (3) is fixedly installed at the center of one end of the top surface of the substrate (1). The vertical threaded rod (3) passes through a hole opened at one end of the first mounting plate (4) and a hole opened at one end of the second mounting plate (5). One end surface of the first mounting plate (4) is in contact with the first locking nut (6), and one end surface of the second mounting plate (5) is in contact with the second locking nut (7). The first locking nut (6) and the second locking nut (7) are both installed on the vertical threaded rod (3). The other end of the first mounting plate (4) is fixed. An inner working box (8) is fixed, a high-pressure nozzle (9) is installed at the middle of the bottom of the inner working box (8), a three-section electric telescopic rod (10) is fixed on the outer bottom edge of the inner working box (8), a support plate (11) is installed at the end of the three-section electric telescopic rod (10), a top sealing ring (12) is fixed on the top of the inner working box (8), an outer working box (13) is fixed on the other end of the second mounting plate (5), a bottom sealing ring (14) is installed at the bottom of the outer working box (13), and a suction pipe (15) is fixed on the top of the outer working box (13).
2. The vacuum roller body air extraction hole cleaning device according to claim 1, characterized in that: A support roller (2) is rotatably mounted on the other end of the top surface of the substrate (1), and the support roller (2) is symmetrically distributed about the center of the vertical threaded rod (3).
3. The vacuum roller body air extraction hole cleaning device according to claim 1, characterized in that: The vertical threaded rod (3) and the holes opened at the ends of the first mounting plate (4) and the second mounting plate (5) are all slidably connected, and the first mounting plate (4) and the second mounting plate (5) have the same size.
4. The vacuum roller body air extraction hole cleaning device according to claim 1, characterized in that: The first locking nut (6) and the second locking nut (7) are symmetrically distributed about the center of the first mounting plate (4) and the second mounting plate (5), respectively. The diameter of the first locking nut (6) and the second locking nut (7) is greater than half the width of the first mounting plate (4) and the second mounting plate (5).
5. The vacuum roller body air extraction hole cleaning device according to claim 1, characterized in that: The inner working box (8) and the outer working box (13) are the same size, and the center of the inner working box (8) and the center of the outer working box (13) are on the same vertical plane.
6. The vacuum roller body air extraction hole cleaning device according to claim 1, characterized in that: The high-pressure nozzles (9) are evenly distributed at the bottom of the inner working box (8), and three-section electric telescopic rods (10) are symmetrically installed at both ends of the outer bottom surface of the inner working box (8).
7. The vacuum roller body air extraction hole cleaning device according to claim 1, characterized in that: The top sealing ring (12) and the bottom sealing ring (14) are the same size, and the overall height of the top sealing ring (12) and the bottom sealing ring (14) is greater than 1 / 3 of the overall height of the inner working box (8).
8. The vacuum roller body air extraction hole cleaning device according to claim 1, characterized in that: The suction pipes (15) are arranged in an array on the top of the outer working box (13), and the diameter of the suction pipes (15) is larger than the diameter of the high-pressure nozzle (9).