Sponge processing winding device

Abstract

The utility model relates to a sponge processing winding device which comprises a base, a cutting mechanism and a box body are arranged on the base, a cleaning mechanism, a slitting mechanism and a winding mechanism are arranged in the box body, the winding mechanism comprises two winding rollers, annular baffles and limiting plates are arranged on the winding rollers, the annular baffles are arranged on the winding rollers in a sleeved mode, and the limiting plates are arranged on the annular baffles. The limiting plate is fixedly connected with the box body through a positioning rod; the cutting mechanism comprises fixing plates, and a transmission roller and a cutter are connected between the fixing plates. The cleaning mechanism comprises a fixed brush and a rolling brush, and the rolling brush is located above the fixed brush; the slitting mechanism comprises a slitting roller, and a plurality of blades are arranged on the slitting roller; according to the sponge winding device, sponge raw materials can be directly wound after being cut in a segmented mode, sponge rolls are limited through the annular baffles and the limiting plates in the winding process, the situation that the sponge rolls incline towards one side when the thickness of the sponge is too large is avoided, meanwhile, due to the fact that the sponge has certain elasticity, the limiting plates can prevent the sponge rolls from being scattered after winding is completed, and the influence on subsequent machining is avoided.

Description

Technical Field

[0001] This utility model belongs to the field of sponge processing, and specifically relates to a sponge processing roll-up device. Background Technology

[0002] The sponges commonly used by people are made of wood cellulose fibers or foamed plastic polymers. During the transportation of sponges, it is often necessary to roll them up. A rolling machine can mechanically roll up the sponge raw materials into rolls.

[0003] However, in the existing technology, after the sponge is cut into sections, because the sponge has a certain thickness, when the width of the cut sponge is small, the diameter of the sponge roll formed after the sponge is rolled up is too large. This makes it easy for the sponge to tilt to the side during the rolling process, resulting in rolling errors and affecting processing efficiency. Utility Model Content

[0004] This invention provides a sponge processing and winding device, which aims to solve the problem that the sponge is prone to tilting when winding due to excessive height after being cut into sections.

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is: a sponge processing and rolling device, including a base, a cutting mechanism and a box body on the base, a cleaning mechanism, a slitting mechanism and a rolling mechanism inside the box body, an opening on the left side of the box body and a door on the front side.

[0006] Furthermore, the winding mechanism includes two winding rollers, each equipped with an annular baffle, and the processed sponge is located between the annular baffles.

[0007] Furthermore, the take-up rollers are equipped with limiting plates, which are located above and below the two take-up rollers respectively. The limiting plates are fixedly connected to the housing by positioning rods.

[0008] Furthermore, the cutting mechanism includes a fixed plate, which is fixedly connected to the base. There are two fixed plates, and a transmission roller is connected between the fixed plates. The transmission roller is connected to a first driving component. A cutter is provided on one side of the transmission roller, and both ends of the cutter are connected to the fixed plate respectively.

[0009] Furthermore, each of the fixed plates is connected to a bracket, each bracket including two arms, each arm having a groove, and each bracket having a slider with both ends located in the groove.

[0010] Furthermore, the two sliders are equipped with limit rods, which are placed horizontally and rest on the two sliders at both ends. Sponge material is placed on the limit rods, and a pressure plate is provided above the limit rods. A crossbeam is connected to the bracket, and the pressure plate is connected to the crossbeam through a telescopic rod.

[0011] Furthermore, a rack is provided inside the slide groove, and the rack is fixedly connected to the inner wall of the slide groove. Gears are provided at both ends of the slider, and the gears mesh with the rack.

[0012] Furthermore, the cleaning mechanism near the opening of the housing includes a fixed brush and a roller brush, with the roller brush positioned above the fixed brush and a gap between them allowing the sponge to pass through.

[0013] Furthermore, the slitting mechanism includes a slitting roller, which is equipped with several blades that can cut the sponge into strips;

[0014] Furthermore, the housing is provided with several openings, one end of the roller shaft inside the housing passes through the opening and is fixed by a flange cover, and the winding roller is respectively connected to a driving wheel and a driven wheel;

[0015] Furthermore, the drive wheel and the driven wheel are connected by a chain, wherein the drive wheel is connected to a second drive component, which drives the take-up roller to take up the sponge;

[0016] Furthermore, the box is equipped with several support plates with openings. One end of the roller inside the box passes through the support plate and is fixed by a flange cover.

[0017] Compared with the prior art, the beneficial effects of this utility model are: the structure of this utility model is simple and easy to use. This device can directly cut the sponge raw material into sections and then roll it up. During the rolling process, the sponge roll is limited by the annular baffle and the limiting plate to prevent the sponge roll from tilting to one side when the sponge thickness is too high. At the same time, since the sponge has a certain elasticity, the limiting plate can prevent it from unraveling after the rolling is completed, thus avoiding affecting subsequent processing. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main appearance of this utility model;

[0019] Figure 2 This is a schematic diagram of the cutting mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of the box of this utility model;

[0021] Figure 4 This is a schematic diagram of the rear structure of the box body of this utility model;

[0022] Figure 5 This is a schematic diagram of the internal side view of the box structure of this utility model;

[0023] Figure 6 This is a partial structural diagram of the support arm of this utility model;

[0024] In the diagram, 1-base, 2-box, 3-fixed plate, 4-drive roller, 5-cutter, 6-support arm, 7-crossbeam, 8-pressure plate, 9-limiting rod, 10-slider, 11-gear, 12-rack, 13-fixed brush, 14-roller brush, 15-guide roller, 16-slitting roller, 17-fixed roller, 18-guide roller, 19-first take-up roller, 20-second take-up roller, 21-annular baffle, 22-limiting plate, 23-positioning rod, 24-chain, 25-first drive component, 26-second drive component, 27-sponge material. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. It should be understood that the preferred embodiments described herein are only for illustration and explanation of the present invention and are not intended to limit the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can be arranged and designed in various different configurations. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention. In the embodiments, the components of the embodiments of the present application described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the present application.

[0026] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," "front," and "rear," etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to an electrical connection; they can refer to a hydraulic connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0028] refer to Figures 1 to 6 A sponge processing and winding device includes a base 1, a housing 2 on the base 1, a cutting mechanism on the left side of the housing 2, a support above the cutting mechanism, and a sponge raw material 27 placed on the support. The cutting mechanism cuts the sponge raw material 27 into thin sheets. A cleaning mechanism is provided inside the housing 2 to remove dust and debris from the surface of the sponge raw material 27. A winding mechanism rolls the sponge into a cylindrical shape. A slitting mechanism is provided at the center of the housing 2 to cut the thin sheets of sponge into sponge strips of arbitrary width. The winding mechanism winds up the processed sponge. A limiting mechanism is provided inside the winding mechanism to limit the sponge and prevent it from tilting to the side as the thickness of the sponge roll increases.

[0029] The cutting mechanism includes two fixed plates 3, which are located on the left side of the base 1. The fixed plates 3 are perpendicular to and fixedly connected to the base 1. The two fixed plates 3 are parallel to each other and have through holes at the same positions. A transmission roller 4 is provided between the fixed plates 3. The two ends of the roller shaft of the transmission roller 4 pass through the through holes on the two fixed plates 3 respectively. The two ends of the roller shaft of the transmission roller 4 are provided with fixing nuts to prevent the roller shaft from falling off. One end of the roller shaft is connected to the first driving component 25. A cutter 5 is also connected between the fixed plates 3. The two ends of the cutter 5 are fixedly connected to the fixed plates 3 respectively. The blade of the cutter 5 faces to the left and the cutter 5 is placed horizontally. When the cutter 5 comes into contact with the sponge material 27, the cutter 5 will cut the cylindrical sponge material 27 into thin sheets.

[0030] A bracket is provided above the fixed plate 3. There are two brackets, and the lower ends of the brackets are fixedly connected to the corresponding fixed plates 3. The bracket includes two support arms 6 with a gap between them. A limiting rod 9 passes through the gap between the two support arms 6 on the bracket. A sponge material 27 is sleeved on the limiting rod 9. A pressure plate 8 is provided above the limiting rod 9. The pressure plate 8 is an arc-shaped plate, and a telescopic rod is connected to the upper end of the pressure plate 8. A crossbeam 7 is provided at the top of the bracket and is fixedly connected to the bracket. The upper end of the telescopic rod is connected to the lower surface of the crossbeam 7 through a flange. When the pressure plate 8 is pressed down, the lower surface of the pressure plate 8 contacts the sponge material 27. As the sponge material 27 shrinks, the pressure plate 8 gradually descends. To ensure that the limiting rod 27 is properly positioned, the limiting rod 27 is properly positioned. The positioning rod 9 is kept horizontal. A horizontally placed slider 10 is provided between each set of support arms 6. A vertically extending groove is provided on the opposite side of the support arms 6. The two ends of the slider 10 are located in the groove, so that the slider 10 can slide along the length of the support arm 6 but does not leave the groove. Each slider 10 is connected to a gear 11 at both ends. A meshing rack 12 is provided next to the gear 11. The rack 12 is fixedly connected to the inner wall of the groove. The upper surface of the slider 10 is provided with an arc-shaped recess. The two ends of the limiting rod 9 are located in the recess above the slider 10 to prevent the limiting rod 9 from shaking. The limiting rod 9 can be kept horizontal by the slider 10, so that the thickness of the cut sponge is uniform.

[0031] The box 2 has an opening on the left side and a door on the front. A cleaning mechanism is located inside the box 2 near the opening. The cleaning mechanism includes a fixed brush 13, which is fixedly connected to the bottom wall of the box 2. The fixed brush 13 can clean the lower surface of the sponge. A roller brush 14 is located above the fixed brush 13. A gap is left between the roller brush 14 and the fixed brush 13 to allow the sponge to pass through. The roller brush 14 can clean the upper surface of the sponge. A guide roller 15 is located on the right side of the roller brush 14. The sponge passes under the guide roller 15. A fixed roller 17 is located at the center of the box 2. A slitting roller 16 is located on the right side of the fixed roller 17. Several blades are fitted on the slitting roller 16. At the same time, a support roller is located below the slitting roller 16. The cutting edge of the blade contacts the circumferential surface of the support roller. The blades can cut the sponge into narrower sponge strips. A guide roller 18 is located on the right side of the slitting roller 16. The slitting roller 16 and the guide roller 18 can separate the sponge.

[0032] A winding mechanism is located on the right side of the housing 2. The winding mechanism includes a winding roller, which is divided into a first winding roller 19 and a second winding roller 20. The first winding roller 19 is located above the second winding roller 20. The winding roller can wind the slit sponge onto the winding roller. Because the width of the slit sponge is small, but the volume of the sponge is large, the thickness of the wound sponge is too large. During the winding process, the sponge roll is prone to tilting, which may lead to winding errors. Therefore, several detachable annular baffles 21 are provided on the winding roller. To prevent the annular baffles 21 from tilting, a limiting plate 22 is provided inside the housing 2. 2 is arc-shaped and the limiting plate 22 is perpendicular to the annular baffle 21. The limiting plate 22 is located above the first winding roller 19 and below the second winding roller 20. The protruding side of the limiting plate 22 is provided with a positioning rod 23. The positioning rod 23 is fixedly connected to the inner top wall and inner bottom wall of the box 2. When the winding roller winds up the sponge, the slit sponge is located between the annular baffles 21. It is limited by the annular baffles 21 and the limiting plate 22. At the same time, the limiting plate 22 can also close the sponge roll to prevent the sponge from spreading out due to the lack of traction when it is wound to the end of the sponge.

[0033] The rear side of the housing 2 has several openings. One end of the roller shaft of each roller inside the housing 2 passes through the corresponding opening. The housing 2 is provided with a flange cover, which fixes one end of the roller shaft. The housing 2 is provided with a support plate with through holes. The other end of the roller shaft passes through the through holes on the support plate and is fixed by the flange cover. The rear side of the housing 2 is provided with a second drive component 26. The roller shaft of the take-up roller is connected to a drive wheel and a driven wheel. The drive wheel and the driven wheel are connected by a chain 24. The second drive component 26 is connected to the drive wheel. The take-up roller is driven to rotate by the second drive component 26, thereby realizing the take-up of the sponge.

[0034] During operation, the sponge material 27 is placed on the limiting rod 9, the pressure plate 8 presses down, and the transmission roller 4 drives the sponge material 27 to rotate, so that the cutter 5 cuts the sponge material 27. The sponge cut into thin sheets passes through various components and is finally pulled onto the take-up roller. The sponge is cut into strips by the slitting roller 16 and then distributed to two take-up rollers. The annular baffle 21 can prevent the sponge roll from tilting, and the limiting plate 22 can also fix the roll of sponge to prevent the sponge roll from unraveling due to lack of traction when it is rolled to the end.

[0035] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this invention. Therefore, the protection scope of this utility model should be primarily defined by the scope of the claims.

Claims

1. A sponge processing and winding device, comprising a base, a cutting mechanism and a housing mounted on the base, characterized in that, The box is equipped with a cleaning mechanism, a slitting mechanism and a winding mechanism. The left side of the box has an opening and the front side has a door. The cutting mechanism includes a fixed plate, which is fixedly connected to the base. There are two fixed plates, and a transmission roller is connected between the fixed plates. The transmission roller is connected to a first driving component. A cutter is provided on one side of the transmission roller, and both ends of the cutter are connected to the fixed plate respectively. The winding mechanism includes two winding rollers, and annular baffles are provided on the winding rollers. The sponge processed by the cutting mechanism is located between the annular baffles. The take-up roller is provided with a limiting plate, which is located on the side of the take-up roller and is fixedly connected to the housing by a positioning rod.

2. The sponge processing and winding device according to claim 1, characterized in that: Each of the fixed plates is connected to a bracket, each bracket includes two arms, each arm has a sliding groove, and each bracket has a slider with both ends located in the sliding groove.

3. The sponge processing and winding device according to claim 2, characterized in that: The two sliders are equipped with limiting rods, which are placed horizontally. The two ends of the limiting rods rest on the two sliders respectively. Sponge material is placed on the limiting rods. A pressure plate is provided above the limiting rods. A crossbeam is connected to the bracket. The pressure plate is connected to the crossbeam through a telescopic rod.

4. A sponge processing and winding device according to claim 2 or 3, characterized in that: The slide groove is equipped with a rack, which is fixedly connected to the inner wall of the slide groove. The slider has gears at both ends, which mesh with the rack.

5. The sponge processing and winding device according to claim 1, characterized in that: The cleaning mechanism near the opening of the housing includes a fixed brush and a roller brush, with the roller brush located above the fixed brush and a gap between them allowing the sponge to pass through.

6. The sponge processing and winding device according to claim 5, characterized in that: The slitting mechanism includes a slitting roller with several blades that can cut the sponge into strips.

7. The sponge processing and winding device according to claim 1, characterized in that: The housing has several openings, one end of the roller inside the housing passes through the opening and is fixed by a flange cover, and the take-up roller is connected to a drive wheel and a driven wheel respectively.

8. A sponge processing and winding device according to claim 7, characterized in that: The drive wheel and the driven wheel are connected by a chain, and the drive wheel is connected to a second drive component, which drives the take-up roller to take up the sponge.

9. A sponge processing and winding device according to claim 7, characterized in that: The box is equipped with several support plates, each with openings. One end of a roller inside the box passes through the support plate and is fixed by a flange cover.

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