Multifunctional self-adaptive flexible waterstop material preparation all-in-one machine

Abstract

The utility model discloses a multifunctional self-adaptation flexible waterstop material preparation all-in-one machine, including equipment frame, control equipment, rotation motor and two mixing roller transmission connection on the output shaft of control equipment, the equipment frame is fixedly connected with lubricating oil mechanism and preheating mechanism, the lubricating oil mechanism includes servo motor, and the preheating mechanism includes the servo motor. The servo motor is in transmission connection with two rotating rods through a transmission assembly, lubricating oil rollers are fixedly connected to the rotating rods, and oil channels used for spraying oil are formed in the lubricating oil rollers; by means of the equipment, rubber blocks can be effectively prevented from adhering to one another in the transportation process and the extrusion waiting process, smooth flowing of materials is guaranteed, rubber enters the extruder in a more uniform and fine form, the uniformity of the extrusion process is guaranteed, excessive abrasion to internal parts of the extruder is reduced, the service life of the extruder is prolonged, and the production efficiency is improved. And the stability and efficiency of the whole production process are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the preparation technical field of flexible waterstop material, specifically is a multifunctional self -adaptation flexible waterstop material preparation integrated machine. BACKGROUND

[0002] In the infrastructure construction such as building, water conservancy, traffic, waterproofing is very important, and flexible waterstop material becomes the key material of guaranteeing engineering waterproof quality because of its good flexibility, sealing and durability, under this background, through the flexible waterstop material preparation integrated machine, the raw material metering, mixing, stirring and multiple processes are integrated, through the automatic control system, ensure that each link is efficient, accurate operation, provide innovative solution for improving the preparation quality and production efficiency of flexible waterstop material, and it has important significance for promoting the development of related industry.

[0003] In the common production flexible waterstop material flow, when the rubber after mixing enters the extruder, lack effective crushing mechanism, and the mixing rubber often enters in the form of large block, which not only is difficult to guarantee the uniformity of extrusion process, but also is easy to cause the excessive wear of internal parts of extruder, seriously affects the service life and operation stability of extruder, and in the process of transporting and waiting for entering the extruder of mixing rubber, because there is no effective measure to prevent rubber oil adhesion, rubber blocks are easy to adhere to each other, cause material flow to be not smooth, even appear the situation of blocking the conveying pipeline, greatly reduce production efficiency.

[0004] Therefore, the utility model provides a kind of multifunctional self -adaptation flexible waterstop material preparation integrated machine to solve above-mentioned problems. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of prior art, the utility model provides a kind of multifunctional self -adaptation flexible waterstop material preparation integrated machine, solves the problem that when the rubber after mixing enters the extruder, lack effective crushing mechanism and there is no rubber oil adhesion.

[0006] To realize above-mentioned purpose, the utility model is realized by the following technical scheme: a kind of multifunctional self -adaptation flexible waterstop material preparation integrated machine, including equipment frame, control equipment, rotating motor and two mixing rollers drivenly connected on the output shaft of control equipment, the equipment frame is fixedly connected with oiling mechanism and preheating mechanism, the oiling mechanism includes servo motor, the servo motor is drivenly connected with two rotating rods by transmission assembly, the rotating rod is fixedly connected with oiling roller, and the inside of the oiling roller is equipped with oil channel for oil injection, the oiling roller is fixedly connected with oil outlet ball by multiple elastic components, and multiple oil outlet balls are equipped with small hole for oil outlet, the oiling roller is also equidistantly provided with crushing knife for crushing.

[0007] Preferably, a sliding cutter assembly for cutting rubber is fixedly connected to the equipment frame, the sliding cutter assembly comprises a track fixed to the equipment frame, a moving motor is slidingly connected to the track, and a mixing cutter is fixedly connected to the moving motor.

[0008] Preferably, the preheating mechanism comprises a support plate, an oil tank for feeding is formed in the support plate, and preheating fins for preheating are arranged at both ends of the support plate.

[0009] Preferably, an extrusion mechanism is arranged at the bottom of the equipment frame, the extrusion mechanism comprises an equipment support, an equipment shell is fixedly connected to the equipment support, an output rod is rotatably connected to the inside of the equipment shell, the output rod is in transmission connection with an output shaft of the mixing roller through a belt, and an extrusion rod for extruding rubber is fixedly connected to the output rod.

[0010] Preferably, a heating plate for heating rubber is fixedly connected to the inner wall of the equipment shell, and a discharge head for shaping rubber is detachably connected to one end of the equipment shell.

[0011] Preferably, a cutting mechanism for cutting is further fixedly connected to one side of the equipment support, the cutting mechanism comprises an adjusting frame, a cutting plate is movably connected to the adjusting frame through a clamping assembly, a cutter holder is rotatably connected to one side of the cutting plate, and a cutting knife is detachably connected to the cutter holder.

[0012] Preferably, a handle for rotating the cutter holder is fixedly connected to one side of the cutter holder, and a silicone rubber layer for preventing adhesion is fixedly connected to the cutting plate.

[0013] Beneficial effects

[0014] The utility model provides a kind of multifunctional self-adapting flexible waterstop material preparation integrated machine.Compared with prior art, it has the following beneficial effects:

[0015] (1) the multifunctional self-adapting flexible waterstop material preparation integrated machine, the rotating rod and the oiling roller are rotated by the servo motor in the oiling mechanism, the oil in the oil channel in the oiling roller is evenly sprayed on the surface of rubber through the small hole on the oil outlet ball, effectively prevents mutual adhesion of rubber blocks in the process of transportation and waiting extrusion, guarantees material flow smoothly, avoids the blockage of conveying pipeline, simultaneously, the broken knife on the oiling roller can crush larger rubber blocks, so that rubber enters the extruder in more uniform and small form, ensure the uniformity of extrusion process, reduce the excessive wear of internal components of extruder, prolong the service life of extruder, improve the stability and efficiency of entire production process.

[0016] (2) The multifunctional self-adaptive flexible waterstop material preparation all-in-one machine preheats the rubber through the preheating pieces at two ends before the rubber enters the extrusion mechanism, so that the rubber reaches a suitable processing temperature and the plasticity is enhanced, in the extrusion mechanism, the mixing roller drives the output rod and the extrusion rod to rotate through the belt, the rubber is extruded, the heating plate in the inner wall of the equipment shell continuously heats the rubber, the plasticity of the rubber is maintained, the rubber is efficiently extruded and formed under suitable temperature conditions, and the forming quality and production efficiency of the waterstop material are improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is the overall structure schematic diagram of the utility model;

[0018] Figure 2 is the slide knife assembly and preheating mechanism structure perspective view of the utility model;

[0019] Figure 3 is the oiling mechanism structure perspective view of the utility model;

[0020] Figure 4 is the extrusion mechanism structure perspective view of the utility model;

[0021] Figure 5 is the cutting mechanism structure perspective view of the utility model.

[0022] In the drawing, 1, equipment frame;2, control equipment;3, rotating motor;4, mixing roller;5, slide knife assembly;51, track;52, moving motor;53, mixing knife;6, oiling mechanism;61, servo motor;62, transmission assembly;63, rotating rod;64, oiling roller;65, oil outlet ball;66, elastic assembly;67, oil channel;68, crushing knife;7, preheating mechanism;71, support plate;72, hopper;73, preheating piece;8, extrusion mechanism;81, equipment support;82, equipment shell;83, output rod;84, extrusion rod;85, heating plate;86, discharging head;9, cutting mechanism;91, adjusting frame;92, cutting plate;93, knife holder;94, handle;95, cutting knife. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Embodiment one:

[0025] Please refer to Figures 1 to 5The utility model provides a multifunctional self -adaptation flexible waterstop material preparation integrated machine, including equipment frame 1, control equipment 2, rotating motor 3 and transmission connection two mixers 4 on the output shaft of control equipment 2, and equipment frame 1 is fixedly connected with oiling mechanism 6 and preheating mechanism 7, and oiling mechanism 6 includes servo motor 61, and servo motor 61 is drivenly connected with two rotating rods 63 through transmission assembly 62, and rotating rod 63 is fixedly connected with oiling roller 64, and the inside of oiling roller 64 is equipped with oil channel 67 for spraying oil, and oiling roller 64 is fixedly connected with oil ball 65 through a plurality of elastic components 66, and a plurality of oil ball 65 are equipped with small hole for oil outlet, and still equidistantly set up for crushing crushing knife 68 on oiling roller 64, and the equipment frame 1 is fixedly connected with the sliding cutter assembly 5 for cutting rubber, and the sliding cutter assembly 5 includes the track 51 fixed on the equipment frame 1, and the track 51 is slidably connected with mobile motor 52, and mobile motor 52 is fixedly connected with mixing knife 53 on it;

[0026] start control equipment 2, rotating motor 3 drives mixer 4 to rotate, puts into the rubber raw material and carries out mix, simultaneously, sliding cutter assembly 5 works, and mobile motor 52 moves on track 51, drives mixing knife 53 to cut rubber raw material, and the auxiliary mix makes it more uniform, when mixing, control mixer 4 is displaced to both sides, and rubber falls, at this time, oiling mechanism 6 starts, and servo motor 61 drives rotating rod 63 and oiling roller 64 to rotate through transmission assembly 62, and crushing knife 68 on oiling roller 64 is pulverized to the rubber that falls, and the oil in oil channel 67 is sprayed through the small hole on oil ball 65, and is lubricated to rubber, prevents adhesion.

[0027] Example two:

[0028] Please see Figures 1 to 5The embodiment provides a technical scheme on the basis of the embodiment one: the preheating mechanism 7 comprises a supporting plate 71, a hopper 72 for feeding is arranged in the supporting plate 71, preheating pieces 73 for preheating are arranged at the two ends of the supporting plate 71 respectively, the bottom of the equipment frame 1 is provided with an extruding mechanism 8, the extruding mechanism 8 comprises an equipment support 81, the equipment support 81 is fixedly connected with an equipment shell 82, the equipment shell 82 is rotatably connected with an output rod 83 inside, the output rod 83 is in transmission connection with the output shaft of the mixing roller 4 through a belt, the output rod 83 is fixedly connected with an extruding rod 84 for extruding rubber, the inner wall of the equipment shell 82 is fixedly connected with a heating plate 85 for heating rubber, one end of the equipment shell 82 is detachably connected with a discharging head 86 for shaping rubber, one side of the equipment support 81 is also fixedly connected with a cutting mechanism 9 for cutting, the cutting mechanism 9 comprises an adjusting frame 91, the adjusting frame 91 is movably connected with a cutting plate 92 through a clamping assembly, one side of the cutting plate 92 is rotatably connected with a tool holder 93, the tool holder 93 is detachably connected with a cutting knife 95, one side of the tool holder 93 is fixedly connected with a handle 94 for rotating the tool holder 93, the cutting plate 92 is fixedly connected with a silicon rubber layer for preventing adhesion;

[0029] The oiling and crushed rubber falls into the hopper 72 of the preheating mechanism 7, the preheating pieces 73 at the two ends of the supporting plate 71 preheat the rubber, the preheated rubber enters the extruding mechanism 8, the output shaft of the mixing roller 4 drives the output rod 83 to rotate through a belt, the extruding rod 84 pushes the rubber, the heating plate 85 in the equipment shell 82 continuously heats the rubber, so that the plasticity of the rubber is maintained, the rubber is extruded after being shaped into a required shape when passing through the discharging head 86, so that the rubber reaches a temperature suitable for extrusion and the plasticity is improved, when the extruded rubber reaches a certain length, the adjusting frame 91 of the cutting mechanism 9 is movably connected with the cutting plate 92 through the clamping assembly, the position and angle of the cutting plate 92 are adjusted through the clamping assembly, after the cutting plate 92 is adjusted, the operator rotates the handle 94 fixedly connected with one side of the tool holder 93, the rotation of the handle 94 drives the tool holder 93 to rotate around the rotation connection point with the cutting plate 92, the cutting knife 95 mounted on the tool holder 93 rotates accordingly, the rubber is cut when the cutting knife 95 rotates to a suitable position, the silicon rubber layer fixedly connected with the cutting plate 92 has good adhesion prevention performance, effectively avoids the rubber from being adhered to the cutting plate 92 in the cutting process, and ensures the smooth cutting work and cutting precision.

[0030] Meanwhile, the contents not described in detail in the specification all belong to the prior art known by the person skilled in the art.

[0031] Working principle: when working, the operator first starts the control device 2, rotates the motor 3 to start working, the output shaft drives the two mixing rollers 4 connected with it to rotate synchronously, at this time, the operator puts the prepared rubber raw materials between the two rotating mixing rollers 4, under the continuous relative rotation of the mixing rollers 4, the rubber raw materials are gradually kneaded and extruded, and the preliminary mixing is realized, while the mixing is being carried out, the moving motor 52 moves on the track 51, the mixing knife 53 fixedly connected with the moving motor 52 moves with it, and cuts the rubber raw materials being mixed, so that the rubber raw materials are further refined, and the rubber raw materials are mixed more uniformly in the mixing process, when the mixing reaches the expected effect, the control device 2 controls the two mixing rollers 4 to displace to both sides, with the separation of the mixing rollers 4, the mixed rubber loses support and falls naturally, after receiving the starting signal, the servo motor 61 fixed on the preheating mechanism 7 starts to work, the power of the servo motor 61 is transmitted to the two rotating rods 63 through the transmission assembly 62, the rotating rods 63 rotate at a constant speed under the power drive, drive the oiling rollers 64 fixed thereon to rotate synchronously, the crushing knives 68 equidistantly arranged on the oiling rollers 64 rotate with the rotation of the oiling rollers 64, the crushing knives 68 crush the rubber when they contact with the falling rubber, the crushing knives 68 crush the larger rubber into smaller particles, which is beneficial to the subsequent processing, at the same time, the oil channel 67 in the oiling roller 64 stores lubricating oil, under the pressure, the lubricating oil is uniformly sprayed on the surface of the rubber through the small holes on the oil outlet ball 65 when the oiling roller 64 rotates, the elastic assembly 66 not only ensures the good contact between the oil outlet ball 65 and the surface of the rubber, but also can be self-adapted according to the shape and position of the rubber, so as to ensure that the lubricating oil can uniformly cover the surface of the rubber, the spraying of the lubricating oil can prevent the mutual adhesion of the rubber blocks in the subsequent transportation and processing, and will not stick to the inner wall during extrusion, so as to ensure the smoothness of the material flow, while the falling rubber is crushed and oiled by the oiling mechanism 6, the preheating mechanism 7 also starts to work, the support plate 71 of the preheating mechanism 7 is located on both sides of the rubber falling area, the hopper 72 in the support plate 71 is used to guide the falling of the rubber, when the rubber falls through the support plate 71, the heat emitted by the preheating fins 73 is transferred to the rubber, and the rubber is preheated, since the temperature requirements of the rubber in the mixing process and the extrusion process are different (the temperature in the extrusion process is higher than that in the mixing process), through the preheating treatment, the rubber can reach the appropriate extrusion temperature range, and the plasticity of the rubber is improved, after the crushing, oiling and preheating treatment, the rubber smoothly enters the extrusion mechanism 8, at this time, the output shaft of the mixing roller 4 continuously rotates, the power is transmitted to the output rod 83 in the extrusion mechanism 8 through the belt, the extrusion rod 84 fixed on the output rod 83 also rotates, and the extrusion rod 84 generates forward extrusion force on the rubber entering the device housing 82 in the rotating process, and pushes the rubber to move to the discharge head 86 direction, in the extrusion process of the rubber, the heating plate 85 fixedly connected on the inner wall of the device housing 82 continuously heats the rubber,To ensure that the rubber always maintains good plasticity during the extrusion process, the rubber, under the combined action of extrusion force and heating, passes through the discharge head 86 connected to one end of the equipment shell 82, and the discharge head 86 shapes the rubber according to the design requirements of the product, so that the rubber is extruded into a specific shape, such as a strip or a sheet.

[0032] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0033] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multifunctional adaptive flexible waterproofing material preparation integrated machine, comprising an equipment frame (1), a control device (2), a rotary motor (3), and two mixing rollers (4) connected to the output shaft of the control device (2), characterized in that: The equipment frame (1) is fixedly connected to an oiling mechanism (6) and a preheating mechanism (7). The oiling mechanism (6) includes a servo motor (61). The servo motor (61) is connected to two rotating rods (63) via a transmission assembly (62). An oiling roller (64) is fixedly connected to the rotating rod (63). An oil channel (67) for spraying oil is opened inside the oiling roller (64). An oil ball (65) is fixedly connected to the oiling roller (64) via multiple sets of elastic components (66). Small holes for oil discharge are opened on the multiple oil balls (65). Crushing blades (68) for crushing are also equidistantly arranged on the oiling roller (64).

2. The multifunctional adaptive flexible waterstop material preparation integrated machine according to claim 1, characterized in that: A sliding blade assembly (5) for cutting rubber is fixedly connected to the equipment frame (1). The sliding blade assembly (5) includes a track (51) fixed to the equipment frame (1), a moving motor (52) is slidably connected to the track (51), and a mixing blade (53) is fixedly connected to the moving motor (52).

3. The multifunctional adaptive flexible waterstop material preparation integrated machine according to claim 1, characterized in that: The preheating mechanism (7) includes a support plate (71), the inside of which is provided with a hopper (72) for feeding, and preheating plates (73) for preheating are respectively provided at both ends of the support plate (71).

4. The multifunctional adaptive flexible waterstop material preparation integrated machine according to claim 1, characterized in that: The bottom of the equipment frame (1) is provided with an extrusion mechanism (8). The extrusion mechanism (8) includes an equipment support (81). An equipment housing (82) is fixedly connected to the equipment support (81). An output rod (83) is rotatably connected inside the equipment housing (82). The output rod (83) is connected to the output shaft of the mixing roller (4) via a belt. An extrusion rod (84) for extruding rubber is fixedly connected to the output rod (83).

5. The multifunctional adaptive flexible waterstop material preparation integrated machine according to claim 4, characterized in that: A heating plate (85) for heating rubber is fixedly connected to the inner wall of the equipment housing (82), and a discharge head (86) for shaping rubber is detachably connected to one end of the equipment housing (82).

6. The multifunctional adaptive flexible waterstop material preparation integrated machine according to claim 4, characterized in that: A cutting mechanism (9) for cutting materials is also fixedly connected to one side of the equipment bracket (81). The cutting mechanism (9) includes an adjustment frame (91). The adjustment frame (91) is movably connected to a cutting plate (92) through a locking assembly. A knife holder (93) is rotatably connected to one side of the cutting plate (92). A cutting knife (95) is detachably connected to the knife holder (93).

7. The multifunctional adaptive flexible waterstop material preparation integrated machine according to claim 6, characterized in that: A handle (94) for rotating the tool holder (93) is fixedly connected to one side of the tool holder (93), and an anti-sticking silicone rubber layer is fixedly connected to the cutting plate (92).

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