Waste crushing device for plastic part production

By designing an automated waste crushing device for plastic parts production, which adopts a combination of conveyor belt and crushing roller, the problem of manual feeding in existing devices has been solved, realizing automated feeding and uniform crushing, thereby improving production efficiency and safety.

CN223890308UActive Publication Date: 2026-02-10SUZHOU GUANGMIAO PRECISION MASCH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520027543.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2026-02-10
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Existing crushing devices for plastic parts production lack portable automatic conveying and feeding structures, resulting in high manual labor intensity, low production efficiency, high safety risks, and unstable crushing effects.

Method used

An automated crushing device was designed, comprising a crushing rack, a starting rack, a crushing mechanism, and a feeding rack. It adopts a combination of conveyor belt and crushing roller to realize the automatic feeding, crushing, and collection process. Anti-slip pads are set on the surface of the conveyor belt to prevent material from slipping. The crushing roller cooperates with the toothed block to crush.

Benefits of technology

It achieves automated feeding, reduces manual operation time, improves production efficiency, ensures uniform crushing effect, reduces safety risks, and has a compact structure and smooth operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223890308U_ABST
    Figure CN223890308U_ABST
Patent Text Reader

Abstract

The utility model discloses a waste crushing device for plastic part production, which comprises a crushing frame, a starting frame, a crushing mechanism, a feeding frame, a conveying frame, a base, a receiving box and a connecting frame, the starting frame is fixedly arranged on one side of the crushing frame, the crushing mechanism is arranged above the crushing frame, the feeding frame is fixedly arranged on the other side of the crushing frame, and the conveying frame is arranged above the feeding frame. One end of the feeding frame is connected with a material conveying frame, a base is arranged on the inner bottom face of the material crushing frame, a material collecting box is arranged above the base, and a connecting frame is arranged at the end, connected with the crushing mechanism, of the feeding frame. According to the waste smashing device for plastic part production, through the automatic feeding, smashing and collecting processes, the manual operation time is greatly shortened, the production efficiency is improved, the smashing mechanism adopts the matched design of the smashing rollers and the tooth blocks, plastic waste can be rapidly and effectively smashed into uniform small particles, and follow-up machining or recycling is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of plastic parts production equipment, specifically to a waste material crushing device for plastic parts production. Background Technology

[0002] Waste crushing equipment for plastic parts production is widely used in plastic recycling, plastic reuse, and plastic product manufacturing. It can process various types of plastic waste, such as plastic film, plastic bottles, plastic buckets, and plastic pipes. Different types of plastic waste crushing equipment have slightly different working principles, but in general, they all use mechanical force to crush plastic waste into smaller fragments. These fragments can be further processed into plastic granules or used in the production of other plastic products.

[0003] Existing crushing devices for plastic parts production lack a portable, automated feeding structure, such as the plastic parts crushing device disclosed in application number CN202021942466.0. The absence of an automated feeding structure means that plastic waste must be manually transported to the crusher's inlet, increasing labor intensity and reducing production efficiency. Manual feeding can lead to problems such as waste scattering and uneven accumulation, affecting the crushing effect. During manual feeding, workers frequently need to contact the crusher and its inlet, increasing safety risks. If the crusher becomes clogged or malfunctions during operation, manual cleaning and repair are required, potentially posing safety hazards. Furthermore, the amount and speed of waste fed during manual feeding may be uneven, resulting in unstable load on the crusher during operation and affecting the crushing effect.

[0004] Therefore, it is necessary to invent a waste crushing device for plastic parts production to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a waste material crushing device for plastic parts production, so as to solve the problem that the technology does not have a portable automatic conveying and feeding structure during use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a waste crushing device for plastic parts production, comprising a crushing rack, a starting rack, a crushing mechanism, and a feeding rack. The starting rack is fixedly installed on one side of the crushing rack, the crushing mechanism is installed above the crushing rack, and the feeding rack is fixedly installed on the other side of the crushing rack. One end of the feeding rack is connected to a transfer rack, a base is provided on the inner bottom surface of the crushing rack, a receiving box is provided above the base, and a connecting rack is provided at the end of the feeding rack that connects with the crushing mechanism.

[0007] Preferably, a power supply box is installed on the top edge of the starter frame, a driver is provided on one side of the power supply box, two drive shafts are installed on both sides of the outer wall of the driver, a gasket is installed at the output end of the drive shaft, and the output end of the drive shaft passes through the lower side of the outside of the crushing mechanism.

[0008] Preferably, the crushing mechanism includes a crushing box, a baffle frame, and crushing rollers. The crushing box is fixedly installed on the surface of the crushing rack. A baffle frame is provided on the top of the crushing box, and crushing rollers are provided on both sides inside the crushing box.

[0009] Preferably, one end of the crushing roller is connected to the upper side of the starting frame, and toothed blocks are fixedly provided on both sides of the inner wall of the crushing box. The surface of the crushing roller is provided with a number of crushing teeth, and each crushing tooth corresponds exactly between two toothed blocks.

[0010] Preferably, a bearing seat is provided at the mounting position of the crushing roller on one side of the inner wall of the crushing box, and two bearing seats are installed according to the number of crushing rollers.

[0011] Preferably, a conveyor belt is provided in the middle of the feeding rack, and the surface of the conveyor belt is provided with anti-slip pads. The top of both sides of the feeding rack and the conveyor rack are provided with the same protective plate.

[0012] Preferably, two docking blocks are installed on one edge of the outer wall of the receiving box, two corresponding docking grooves are opened on the inner side wall of the crushing rack, self-locking wheels are installed at the four corners of the bottom surface of the receiving box, and push-in grooves matching the width of the self-locking wheel are opened on both sides of the surface of the base.

[0013] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0014] This waste crushing device for plastic parts production significantly reduces manual operation time and improves production efficiency through automated feeding, crushing, and collecting processes. The crushing mechanism adopts a combination of crushing rollers and toothed blocks, which can quickly and effectively crush plastic waste into uniform small particles, facilitating subsequent processing or reuse. The conveyor belt surface is equipped with anti-slip pads to prevent materials from slipping during transportation, ensuring the stability of feeding. The device has a compact structure and reasonable design, with tight and stable connections between various components, ensuring smooth operation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a side-view structural diagram of the present invention;

[0017] Figure 3This is a schematic diagram of the crushing box structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the installation structure of the receiving box of this utility model;

[0019] Figure 5 This is a side-view top view of the crushing mechanism of this utility model.

[0020] Explanation of reference numerals in the attached figures:

[0021] 1. Crushing rack; 2. Starter frame; 201. Power supply box; 202. Driver; 203. Drive shaft; 204. Washer; 3. Crushing mechanism; 301. Crushing box; 302. Material stop frame; 303. Crushing roller; 304. Tooth block; 305. Shaft seat; 4. Feeding rack; 401. Conveyor belt; 402. Protective plate; 5. Transfer rack; 6. Base; 7. Receiving box; 701. Connecting block; 702. Connecting groove; 703. Self-locking wheel; 704. Push-in groove; 8. Connecting frame. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0023] This utility model provides, for example Figure 1-5 The device shown is a waste material crushing device for plastic parts production, including a crushing rack 1, a starting frame 2, a crushing mechanism 3, and a feeding rack 4. The starting frame 2 is fixedly mounted on one side of the crushing rack 1. A power supply box 201 is installed on the top edge of the starting frame 2. A driver 202 is installed on one side of the power supply box 201. Two drive shafts 203 are installed on both sides of the outer wall of the driver 202. A washer 204 is installed at the output end of the drive shaft 203. The output end of the drive shaft 203 passes through the lower side of the outer side of the crushing mechanism 3. The crushing mechanism 3 is located above the crushing rack 1. The crushing mechanism 3 includes a crushing box 301, a baffle frame 302, and... The crushing roller 303 and the crushing box 301 are fixedly installed on the surface of the crushing frame 1. The top of the crushing box 301 is provided with a baffle frame 302. The crushing roller 303 is provided on both sides of the inside of the crushing box 301. One end of the crushing roller 303 is connected to the upper side of the starting frame 2. The toothed blocks 304 are fixedly provided on both sides of the inner wall of the crushing box 301. Several crushing teeth are provided on the surface of the crushing roller 303, and each crushing tooth corresponds exactly between two toothed blocks 304. A bearing seat 305 is provided at the installation position of the crushing roller 303 and the inner wall of the crushing box 301. Two bearing seats 305 are installed according to the number of crushing rollers 303.

[0024] A feeding rack 4 is fixedly installed on the other side of the crushing rack 1. A conveyor belt 401 is installed in the middle of the feeding rack 4. The surface of the conveyor belt 401 is provided with anti-slip pads. The top of both sides of the feeding rack 4 and the conveyor rack 5 are provided with the same protective plate 402. One end of the feeding rack 4 is connected to the conveyor rack 5. A base 6 is provided on the inner bottom surface of the crushing rack 1. A receiving box 7 is provided above the base 6. Two docking blocks 701 are installed on one edge of the outer wall of the receiving box 7. Two corresponding docking grooves 702 are opened on the inner side wall of the crushing rack 1. Self-locking wheels 703 are installed at the four corners of the bottom surface of the receiving box 7. Push-in grooves 704 with matching wheel widths of the self-locking wheels 703 are opened on both sides of the surface of the base 6. A connecting frame 8 is provided at the end of the feeding rack 4 that connects with the crushing mechanism 3.

[0025] The working principle of this practical application is as follows:

[0026] Refer to the instruction manual appendix Figure 1-5 For this type of waste crushing device used in plastic parts production, the power supply box 201 first provides power to the entire device. The driver 202 receives the power and generates driving force, which is transmitted to the crushing roller 303 through the drive shaft 203. A washer 204 is installed at the output end of the drive shaft 203 to protect the drive shaft 203 and reduce wear. The conveyor belt 401 in the middle of the feeding rack 4 is responsible for conveying the plastic waste from one end to the other until it enters the crushing mechanism 3. The surface of the conveyor belt 401 is provided with anti-slip pads to prevent the material from slipping during the conveying process. Protective plates 402 are provided on the top of both sides of the feeding rack 4 and the conveyor rack 5 to protect the operators from material splashes or damage caused by machine operation. The plastic waste enters the crushing box 301 via the conveyor belt 401, where it is clamped and crushed by two crushing rollers 303. The crushing teeth on the surface of the crushing rollers 303 cooperate with the toothed blocks 304 on the inner wall of the crushing box 301 to shear and crush the waste. The bearing seat 305 provides support for the crushing rollers 303 and ensures their stable rotation. The crushed plastic particles fall into the receiving box 7 through the bottom of the crushing box 301. The receiving box 7 is used to collect the crushed plastic particles. The outer wall docking block 701 of the receiving box 7 engages with the docking groove 702 on the inner side wall of the crushing rack 1 to ensure that the receiving box 7 is placed stably. When the receiving box 7 is full, it can be easily removed and replaced by the self-locking wheel 703 and the push-in groove 704.

[0027] Before using this device, first check that the power supply box 201 is securely connected to ensure a normal power supply. Check that the driver 202, drive shaft 203, and crushing roller 303 are intact to ensure the transmission system is functioning correctly. Check that the conveyor belt 401 is properly tensioned and that the anti-slip pads are intact. Clean the crushing box 301 and receiving box 7 to ensure there are no residues. Turn on the power supply box 201 and start the driver 202. Observe whether the conveyor belt 401 starts moving to ensure the feeding system is functioning correctly. Slowly place the plastic waste at the beginning of the conveyor belt 401, avoiding adding too much at once. Observe the crushing process. The rotation of the material roller 303 should be monitored to ensure that the waste material is properly clamped and crushed. If the waste material is found to be stuck or the crushing effect is not good, the machine should be stopped immediately for inspection and troubleshooting. The loading status of the receiving box 7 should be checked regularly, and the full receiving box 7 should be replaced in time. After the crushing task is completed, the power supply of the driver 202 should be turned off first. After all the waste material on the conveyor belt 401 has entered the crushing box 301 and been crushed, the main power supply of the power box 201 should be turned off. The residue in the crushing box 301 and the receiving box 7 should be cleaned up. The equipment should be kept clean. The equipment should be inspected and maintained regularly, including replacing worn parts and lubricating the transmission system.

Claims

1. A waste material crushing device for plastic parts production, comprising a crushing rack (1), a starting frame (2), a crushing mechanism (3), a feeding rack (4), a transfer rack (5), a base (6), a receiving box (7), and a connecting frame (8), characterized in that, A starting frame (2) is fixedly installed on one side of the crushing rack (1), a crushing mechanism (3) is installed above the crushing rack (1), a feeding rack (4) is fixedly installed on the other side of the crushing rack (1), a conveyor rack (5) is connected to one end of the feeding rack (4), a base (6) is installed on the inner bottom surface of the crushing rack (1), a receiving box (7) is installed above the base (6), and a connecting frame (8) is installed at the end of the feeding rack (4) that connects with the crushing mechanism (3).

2. The waste crushing device for plastic parts production according to claim 1, characterized in that: A power supply box (201) is installed on one side of the top edge of the starter frame (2). A driver (202) is provided on one side of the power supply box (201). Two drive shafts (203) are installed on both sides of the outer wall of the driver (202). A washer (204) is installed at the output end of the drive shaft (203). The output end of the drive shaft (203) passes through the lower side of the outside of the crushing mechanism (3).

3. The waste crushing device for plastic parts production according to claim 1, characterized in that: The crushing mechanism (3) includes a crushing box (301), a baffle frame (302) and a crushing roller (303). The crushing box (301) is fixedly installed on the surface of the crushing rack (1). A baffle frame (302) is provided on the top of the crushing box (301). Crushing rollers (303) are provided on both sides inside the crushing box (301).

4. The waste crushing device for plastic parts production according to claim 3, characterized in that: One end of the crushing roller (303) is connected to the upper side of the starter frame (2). Tooth blocks (304) are fixedly provided on both sides of the inner wall of the crushing box (301). Several crushing teeth are provided on the surface of the crushing roller (303), and each crushing tooth corresponds exactly between two tooth blocks (304).

5. The waste crushing device for plastic parts production according to claim 4, characterized in that: A bearing seat (305) is provided at the mounting position of the crushing roller (303) on one side of the inner wall of the crushing box (301), and two bearing seats (305) are installed according to the number of crushing rollers (303).

6. The waste crushing device for plastic parts production according to claim 1, characterized in that: The feeding rack (4) is provided with a conveyor belt (401) in the middle. The surface of the conveyor belt (401) is provided with anti-slip pads. The top of both sides of the feeding rack (4) and the conveyor rack (5) are provided with the same protective plate (402).

7. The waste crushing device for plastic parts production according to claim 1, characterized in that: Two docking blocks (701) are installed on one side edge of the outer wall of the receiving box (7), and two corresponding docking grooves (702) are opened on the inner side wall of the crushing rack (1). Self-locking wheels (703) are installed at the four corners of the bottom surface of the receiving box (7), and push-in grooves (704) matching the wheel width of the self-locking wheel (703) are opened on both sides of the surface of the base (6).

Citation Information

Patent Citations

  • Plastic part crushing device

    CN213766691U