Injection molding mechanism for processing sensor shell

By using hydraulic cylinders and spring structures to protect the mold, combined with a fan-cooled mechanism, the problems of difficult cavity replacement and low cooling efficiency in the injection molding mechanism of the sensor housing were solved, thereby improving production efficiency and reducing costs.

CN223890371UActive Publication Date: 2026-02-10WENZHOU BONA ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520546508.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-10
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

The existing sensor housing injection molding mechanism is difficult to change the molding cavity and is easily damaged, and has low cooling efficiency, resulting in reduced production efficiency.

Method used

An injection molding mechanism for processing sensor housings was designed. It uses a hydraulic cylinder to drive the mold closing, combined with a spring structure to reduce mold closing impact, uses a fan and a cooling mechanism to accelerate mold cooling, and has a detachable cavity design for easy replacement.

Benefits of technology

It enables convenient cavity replacement and mold protection, improves production efficiency and cooling speed, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an injection molding mechanism for processing a sensor shell, which comprises an upper die holder and a lower die holder, the upper die holder is positioned above the lower die holder, the upper surface of the upper die holder is fixedly connected with a mounting seat, the inner wall of the mounting seat is provided with a groove, the inner wall of the groove is slidably connected with a bump, and the bump is fixedly connected with the mounting seat. A cavity is fixedly connected to one side of the protruding block, a containing groove is formed in the inner wall of the mounting base, a mounting frame is fixedly connected to the inner wall of the containing groove, a sealing door is slidably connected to the inner wall of the containing groove, a fixing rod is fixedly connected to the inner wall of the mounting frame, and a sliding plate is slidably connected to the outer surface of the fixing rod. A first spring is fixedly connected to one side of the sliding plate, a trapezoidal clamping block is fixedly connected to one side of the sliding plate, a clamping groove is formed in the inner wall of the cavity, the sliding plate is driven to move by pulling the pull rod towards one side, and meanwhile the trapezoidal clamping block is driven to be taken out of the clamping groove.
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Description

Technical Field

[0001] This utility model relates to the field of injection molding mechanism technology, and more specifically, it relates to an injection molding mechanism for processing sensor housings. Background Technology

[0002] A sensor (English name: transducer / sensor) is a detection device that can sense the information being measured and transform the sensed information into an electrical signal or other required form of information output according to a certain rule, so as to meet the requirements of information transmission, processing, storage, display, recording and control. The existence and development of sensors have given objects senses such as touch, taste and smell, making objects come alive. Sensors are an extension of human senses. Sensors have the characteristics of miniaturization, digitization, intelligence, multi-functionality, systematization and networking. They are the primary link in realizing automatic detection and automatic control.

[0003] Currently, sensor housings require injection molding during manufacturing. However, the current injection molding mechanism requires different molding cavities due to the different sensor housings. Currently, bolts are usually used for fixing, which makes disassembly and assembly difficult. Moreover, there is no protective mechanism during mold closing, which can easily cause wear at the mold closing point. Furthermore, the production efficiency of injection molds is reduced because they cannot be cooled quickly. Therefore, there is a need for an injection molding mechanism for processing sensor housings. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the problems existing in the prior art, this utility model provides an injection molding mechanism for processing sensor housings, thereby solving the technical problem mentioned in the background art where the process of picking up hardware parts takes a lot of time, resulting in reduced electroplating efficiency of hardware parts and increased production costs.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an injection molding mechanism for processing sensor housings, comprising an upper mold base and a lower mold base, the upper mold base being located above the lower mold base, a mounting base being fixedly connected to the upper surface of the upper mold base, a groove being formed in the inner wall of the mounting base, a protrusion being slidably connected to the inner wall of the groove, a cavity being fixedly connected to one side of the protrusion, a placement groove being formed in the inner wall of the mounting base, a mounting bracket being fixedly connected to the inner wall of the placement groove, a sealing door being slidably connected to the inner wall of the placement groove, a fixing rod being fixedly connected to the inner wall of the mounting bracket, a sliding plate being slidably connected to the outer surface of the fixing rod, a first spring being fixedly connected to one side of the sliding plate, a trapezoidal locking block being fixedly connected to one side of the sliding plate, and a locking groove being formed in the inner wall of the cavity. By pulling the rod to one side, the sliding plate is moved, simultaneously moving the trapezoidal locking block, and the trapezoidal locking block is removed from the locking groove.

[0008] The present invention is further configured such that the trapezoidal card block is adapted to the card slot, and a handle groove is provided on the upper surface of the cavity, so that the cavity can be taken out for replacement through the handle groove.

[0009] The present invention is further configured such that a pull rod is fixedly connected to one side of the slide plate, and one side of the first spring is fixedly connected to the mounting bracket. The slide plate and the trapezoidal locking block are driven by the first spring to lock and fix the locking slot.

[0010] The present invention is further configured such that a support rod is fixedly connected to the upper surface of the lower mold base, the upper surface of the support rod is fixedly connected to the upper mold base, and a hydraulic cylinder is fixedly installed on the upper surface of the upper mold base to facilitate the molding block to close the mold.

[0011] The present invention is further configured such that an installation plate is fixedly connected to the output end of the hydraulic cylinder, a movable rod is slidably connected to the inner wall of the installation plate, and a connecting plate is fixedly connected to the lower surface of the movable rod, which facilitates increasing the support connection effect.

[0012] The present invention is further configured such that a second spring is fixedly connected to the upper surface of the connecting plate, the upper surface of the second spring is fixedly connected to the mounting plate, and a molded block is fixedly connected to the lower surface of the connecting plate, thereby increasing the protective effect through the second spring.

[0013] The present invention is further configured such that a fan is fixedly connected to the inner wall of the lower mold base, an installation pipe is fixedly connected to the output end of the fan, an air inlet is provided on one side of the lower mold base, and a water tank is fixedly connected to the inner wall of the lower mold base to facilitate cooling of the installation pipe.

[0014] The present invention is further configured such that a refrigeration mechanism is fixedly installed at the upper end of the water tank, the inner wall of the water tank is fixedly connected to the installation pipe, a funnel is fixedly connected to the inner wall of the lower mold base, the lower surface of the funnel is fixedly connected to the installation pipe, a filter screen is fixedly connected to the inner wall of the funnel, a water inlet is fixedly connected to one side of the water tank, and a valve is provided on the outer surface of the water inlet to facilitate the vertical intake. The cooling air is passed through the funnel to cool the bottom of the installation base, and then passes through the filter screen to facilitate the filtration of impurities.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the present invention provides an injection molding mechanism for processing sensor housings, which has the following advantages:

[0017] 1. By opening the sealed door, pull the lever to one side to move the slide plate, which in turn moves the trapezoidal block. Remove the trapezoidal block from the slot, and then remove the cavity through the groove and protrusion, and through the handle groove for replacement. Then install the new cavity into the mounting base. The elasticity of the first spring moves the slide plate and the trapezoidal block, so that the trapezoidal block engages and fixes with the slot, making it easy to replace the cavity.

[0018] 2. Start the hydraulic cylinder to drive the mounting plate to move up and down, and close the lower mold base. When the mold is closed, the movable rod slides inside the mounting plate. The elasticity of the second spring reduces the impact force when the mold is closed, increases protection, and avoids damage to the mold when the mold is closed.

[0019] 3. Start the fan, and then the water in the water tank is cooled by the refrigeration mechanism. The installation pipe is installed inside the water tank. The installation pipe is cooled by the refrigerated water. The air is cooled by the installation pipe and enters the funnel. Impurities in the air are filtered by the filter screen. The cooled air cools the bottom of the mounting base, which facilitates rapid cooling of the mold and increases production efficiency. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the device in this utility model;

[0021] Figure 2 This is a three-dimensional structural diagram of the mounting bracket in this utility model;

[0022] Figure 3 In this utility model Figure 1 Enlarged structural diagram at point A;

[0023] Figure 4 In this utility model Figure 1 Enlarged structural diagram at point B;

[0024] Figure 5 This is a structural schematic diagram of the internal cross-section of the lower mold base of this utility model;

[0025] Figure 6 This is a top view of the lower mold base of this utility model.

[0026] In the diagram: 1. Upper mold base; 2. Lower mold base; 3. Mounting base; 4. Groove; 5. Protrusion; 6. Cavity; 7. Mounting bracket; 8. Sealing door; 9. Fixing rod; 10. Slide plate; 11. First spring; 12. Trapezoidal locking block; 13. Locking groove; 14. Handle groove; 15. Pull rod; 16. Support rod; 17. Hydraulic cylinder; 18. Mounting plate; 19. Movable rod; 20. Connecting plate; 21. Second spring; 22. Molding block; 23. Fan; 24. Mounting pipe; 25. Air inlet; 26. Water tank; 27. Refrigeration mechanism; 28. Funnel; 29. ​​Filter screen. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figures 1-6An injection molding mechanism for processing sensor housings includes an upper mold base 1 and a lower mold base 2. The upper mold base 1 is located above the lower mold base 2. A mounting base 3 is fixedly connected to the upper surface of the upper mold base 1. A groove 4 is formed in the inner wall of the mounting base 3. A protrusion 5 is slidably connected to the inner wall of the groove 4. A cavity 6 is fixedly connected to one side of the protrusion 5. A placement groove is formed in the inner wall of the mounting base 3. A mounting frame 7 is fixedly connected to the inner wall of the placement groove. A sealing door 8 is slidably connected to the inner wall of the placement groove. A fixing rod 9 is fixedly connected to the inner wall of the mounting frame 7. A sliding plate 10 is slidably connected to the outer surface of the fixing rod 9. A first spring 11 is fixedly connected to one side of the sliding plate 10. A trapezoidal locking block 12 is fixedly connected to one side of the sliding plate 10. A locking groove 13 is formed in the inner wall of the cavity 6. The trapezoidal locking block 12 is adapted to the locking groove 13. A handle groove 14 is formed in the upper surface of the cavity 6. A pull rod 15 is fixedly connected to one side of the sliding plate 10. One side of the first spring 11 is fixedly connected to the mounting frame 7.

[0031] Specifically, by opening the sealing door 8, pulling the lever 15 to one side moves the slide plate 10, which in turn moves the trapezoidal block 12. The trapezoidal block 12 is then removed from the slot 13. The cavity 6 is then removed and replaced through the groove 4 and protrusion 5 and the handle groove 14. The new cavity 6 is then installed into the mounting base 3. The elasticity of the first spring 11 moves the slide plate 10 and the trapezoidal block 12, causing the trapezoidal block 12 to engage and fix with the slot 13, facilitating the replacement of the cavity 6.

[0032] Please see Figures 1-6 A support rod 16 is fixedly connected to the upper surface of the lower mold base 2. The upper surface of the support rod 16 is fixedly connected to the upper mold base 1. A hydraulic cylinder 17 is fixedly installed on the upper surface of the upper mold base 1. An installation plate 18 is fixedly connected to the output end of the hydraulic cylinder 17. A movable rod 19 is slidably connected to the inner wall of the installation plate 18. A connecting plate 20 is fixedly connected to the lower surface of the movable rod 19. A second spring 21 is fixedly connected to the upper surface of the connecting plate 20. The upper surface of the second spring 21 is fixedly connected to the installation plate 18. A forming block 22 is fixedly connected to the lower surface of the connecting plate 20.

[0033] Specifically, by activating the hydraulic cylinder 17, the mounting plate 18 is raised and lowered to close the lower mold base 2. During mold closing, the movable rod 19 slides within the mounting plate 18. The elasticity of the second spring 21 reduces the impact force during mold closing, increases protection, and avoids damage to the mold during mold closing.

[0034] Please see Figures 1-6A fan 23 is fixedly connected to the inner wall of the lower mold base 2. An installation pipe 24 is fixedly connected to the output end of the fan 23. An air inlet 25 is provided on one side of the lower mold base 2. A water tank 26 is fixedly connected to the inner wall of the lower mold base 2. A refrigeration mechanism 27 is fixedly installed on the upper end of the water tank 26. The inner wall of the water tank 26 is fixedly connected to the installation pipe 24. A funnel 28 is fixedly connected to the inner wall of the lower mold base 2. The lower surface of the funnel 28 is fixedly connected to the installation pipe 24. A filter screen 29 is fixedly connected to the inner wall of the funnel 28. A water inlet is fixedly connected to one side of the water tank 26. A valve is provided on the outer surface of the water inlet.

[0035] Specifically, by starting the fan 23, the water in the water tank 26 is cooled by the refrigeration mechanism 27. The installation pipe 24 is installed inside the water tank 26. The installation pipe 24 is cooled by the refrigerated water. The air is cooled by the installation pipe 24 and enters the funnel 28. The air is filtered by the filter screen 29 to remove impurities. The cooled air cools the bottom of the mounting base 3, which facilitates rapid cooling of the mold and increases production efficiency.

[0036] In summary, when using the overall equipment:

[0037] First, the hydraulic cylinder 17 is activated to move the mounting plate 18 up and down, closing the lower mold base 2. During mold closing, the movable rod 19 slides within the mounting plate 18. The elasticity of the second spring 21 reduces the impact force during mold closing, increasing protection and preventing damage to the mold. Then, the fan 23 is activated, and the cooling mechanism 27 cools the water in the water tank 26. The mounting pipe 24, installed inside the water tank 26, is cooled by the cooled water. Air passes through the cooling pipe 24 and enters the funnel 28, where it passes through the filter screen 29 to remove impurities. The filtered and cooled air cools the bottom of the mounting base 3, facilitating rapid cooling of the mold and increasing production efficiency. When changing the cavity 6, the sealing door 8 is opened, and the pull rod 15 is pulled to one side to move the slide plate 10, which in turn moves the trapezoidal locking block 12. The trapezoidal locking block 12 is then removed from the slot 13. The cavity 6 is then removed through the groove 4 and the protrusion 5, and through the handle groove 14 for replacement. The new cavity 6 is then installed inside the mounting base 3. The elasticity of the first spring 11 moves the slide plate 10 and the trapezoidal locking block 12, causing the trapezoidal locking block 12 to engage and fix with the slot 13, facilitating the replacement of the cavity 6.

[0038] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. An injection molding mechanism for processing a sensor housing, comprising an upper mold base (1) and a lower mold base (2), characterized in that: The upper mold base (1) is located above the lower mold base (2). The upper surface of the upper mold base (1) is fixedly connected to the mounting base (3). The inner wall of the mounting base (3) is provided with a groove (4). The inner wall of the groove (4) is slidably connected to a protrusion (5). A cavity (6) is fixedly connected to one side of the protrusion (5). The inner wall of the mounting base (3) is provided with a placement groove. The inner wall of the placement groove is fixedly connected to a mounting bracket (7). The inner wall of the placement groove is slidably connected to a sealing door (8). The inner wall of the mounting bracket (7) is fixedly connected to a fixing rod (9). The outer surface of the fixing rod (9) is slidably connected to a sliding plate (10). A first spring (11) is fixedly connected to one side of the sliding plate (10). A trapezoidal locking block (12) is fixedly connected to one side of the sliding plate (10). A locking groove (13) is provided on the inner wall of the cavity (6).

2. The injection molding mechanism for processing a sensor housing according to claim 1, characterized in that: The trapezoidal card block (12) is adapted to the card slot (13), and the upper surface of the cavity (6) is provided with a handle slot (14).

3. The injection molding mechanism for processing a sensor housing according to claim 2, characterized in that: A pull rod (15) is fixedly connected to one side of the slide plate (10), and one side of the first spring (11) is fixedly connected to the mounting bracket (7).

4. The injection molding mechanism for processing a sensor housing according to claim 1, characterized in that: A support rod (16) is fixedly connected to the upper surface of the lower mold base (2), and the upper surface of the support rod (16) is fixedly connected to the upper mold base (1). A hydraulic cylinder (17) is fixedly installed on the upper surface of the upper mold base (1).

5. The injection molding mechanism for processing a sensor housing according to claim 4, characterized in that: The output end of the hydraulic cylinder (17) is fixedly connected to a mounting plate (18), and a movable rod (19) is slidably connected to the inner wall of the mounting plate (18). A connecting plate (20) is fixedly connected to the lower surface of the movable rod (19).

6. The injection molding mechanism for processing a sensor housing according to claim 5, characterized in that: A second spring (21) is fixedly connected to the upper surface of the connecting plate (20), and the upper surface of the second spring (21) is fixedly connected to the mounting plate (18). A molding block (22) is fixedly connected to the lower surface of the connecting plate (20).

7. The injection molding mechanism for processing a sensor housing according to claim 1, characterized in that: A fan (23) is fixedly connected to the inner wall of the lower mold base (2), and an installation pipe (24) is fixedly connected to the output end of the fan (23). An air inlet (25) is provided on one side of the lower mold base (2), and a water tank (26) is fixedly connected to the inner wall of the lower mold base (2).

8. The injection molding mechanism for processing a sensor housing according to claim 7, characterized in that: A refrigeration mechanism (27) is fixedly installed at the upper end of the water tank (26). The inner wall of the water tank (26) is fixedly connected to the installation pipe (24). A funnel (28) is fixedly connected to the inner wall of the lower mold base (2). The lower surface of the funnel (28) is fixedly connected to the installation pipe (24). A filter screen (29) is fixedly connected to the inner wall of the funnel (28). A water inlet is fixedly connected to one side of the water tank (26). A valve is provided on the outer surface of the water inlet.