Embossing machine for XPS foam board production

Abstract

The utility model relates to the technical field of PS (polystyrene) foam board production, and discloses an embossing machine for XPS foam board production, which comprises a bottom plate, two side plates are fixedly connected to the top of the bottom plate, sliding blocks are slidably connected to the inner walls of the two side plates, a first embossing roller is rotatably connected between the two sliding blocks, a limiting groove is formed in one side of each sliding block, and a second embossing roller is rotatably connected between the two sliding blocks. The inner walls of the two limiting grooves are fixedly connected with first fixing plates, one sides of every two adjacent first fixing plates penetrate through and are slidably connected with supporting rods, the outer rings of every two adjacent supporting rods are sleeved with springs, and the opposite ends of every two adjacent supporting rods are fixedly connected with clamping blocks; and a limiting ring is fixedly connected to one side of the outer ring of each two adjacent supporting rods. According to the embossing device, through the side plates, the sliding blocks, the clamping grooves and the clamping blocks, the two shifting plates are shifted, the clamping blocks can move into the sliding blocks, the springs contract, and limiting on the first embossing roller is liberated.

Description

Technical Field

[0001] This utility model relates to the field of XPS foam board production technology, specifically to an embossing machine for XPS foam board production. Background Technology

[0002] In the production process of XPS foam boards, embossing machines are widely used to emboss XPS foam boards. The full name of extruded polystyrene board is extruded polystyrene foam board, abbreviated as XPS board, also known as XPS board. It is widely used for wall insulation, flat concrete roof and steel structure roof insulation. Embossing machines are also used in the production process of XPS foam boards.

[0003] In existing embossing machines, patterns are set on the surface of the embossing roller. When the foam board passes between the roller and a corresponding pressure roller, the embossing roller applies a certain pressure on the foam board by its own weight, thus achieving the embossing work.

[0004] However, existing embossing machines have a fixed distance between the two embossing rollers, which cannot be adjusted according to the thickness of the foam board, making them inconvenient to use. To address this issue, an embossing machine for XPS foam board production is proposed. Utility Model Content

[0005] The purpose of this invention is to provide an embossing machine for XPS foam board production, which solves the problem in the prior art where the distance between the two embossing rollers is fixed and cannot be adjusted according to the thickness of the foam board, resulting in inconvenience in use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an embossing machine for XPS foam board production, comprising a base plate, two side plates fixedly connected to the top of the base plate, sliders slidably connected to the inner walls of the two side plates, a first embossing roller rotatably connected between the two sliders, a limiting groove formed on one side of each of the two sliders, a first fixing plate fixedly connected to the inner wall of each of the two limiting grooves, a support rod penetrating and slidably connected to one side of each of the two adjacent first fixing plates, a spring sleeved on the outer ring of each of the two adjacent support rods, a locking block fixedly connected to the opposite end of each of the two adjacent support rods, a limiting ring fixedly connected to one side of the outer ring of each of the two adjacent limiting rings, a lever fixedly connected to one side of the outer ring of each of the two adjacent limiting rings, uniformly distributed locking grooves formed on the front and rear sides of the inner walls of the side plates, a second sliding groove formed on one side of the outer walls of the two side plates, a first sliding groove formed on the other side of the outer walls of the two side plates, a collecting assembly provided on the top of the base plate, a motor fixedly connected to one side of the right side plate, and the output end of the motor penetrating the side plate and fixedly connected to the second embossing roller.

[0007] By adopting the above technical solution, by moving the two levers, the locking block can be moved into the slider, the spring contracts, releasing the limit on the first embossing roller, and then the slider can slide in the side plate, allowing the first embossing roller to slide to the appropriate position.

[0008] As a further description of the above technical solution: the collection component includes a cylinder, which is fixedly connected to the base plate. A guide plate is rotatably connected to the output end of the cylinder. Two support plates are rotatably connected to the bottom of the guide plate. A movable block is fixedly connected to the bottom of each of the two support plates. A guide rail is slidably connected to the outer wall of the two movable blocks. A collection box is provided on the rear side of the top of the base plate.

[0009] By adopting the above technical solution, the collection component facilitates the collection of the embossed XPS foam board.

[0010] As a further description of the above technical solution: a movable groove is provided on one side of the outer wall of the slider, and two levers are slidably connected to the inner wall of the movable groove.

[0011] By adopting the above technical solution, the dial plate slides within the moving groove in a limited manner.

[0012] As a further description of the above technical solution: a second fixing plate is slidably connected to one side of the outer ring of the support rod, and the second fixing plate is fixedly connected to the slider.

[0013] By adopting the above technical solution, the second fixing plate limits the position of the support rod.

[0014] As a further description of the above technical solution: the card slot and the card block engage with each other.

[0015] By adopting the above technical solution, the first embossing roller is fixed when the slot and the block are engaged.

[0016] As a further description of the above technical solution: the inner wall of the first chute is provided with a first embossing roller, and the inner wall of the second chute is provided with two baffles.

[0017] By adopting the above technical solution, the dial plate is placed in the second slide groove.

[0018] As a further description of the above technical solution: two transparent plates are provided on one side of the side plate, and a second embossing roller is rotatably connected to one side of the side plate.

[0019] By adopting the above technical solution, the second embossing roller rotates on the side plate.

[0020] As a further description of the above technical solution: a base plate is fixedly connected to the bottom of the guide rail.

[0021] By adopting the above technical solution, the guide rail is fixed to the base plate.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] 1. This utility model provides an embossing machine for XPS foam board production. Through a side plate, slider, slot, and locking block, by moving two dials, the locking block can be moved into the slider, the spring retracts, releasing the limiting position on the first embossing roller. Then, the slider can slide within the side plate, allowing the first embossing roller to slide to a suitable position. Then, the dials are released, the spring rebounds, and the locking block engages in the slot, limiting the first embossing roller. This can be adjusted according to the thickness of the foam board, making it convenient to use.

[0024] 2. The present invention provides an embossing machine for XPS foam board production, which consists of a guide plate, a cylinder, a support plate, a moving block, a guide rail, and a collection box. By starting the cylinder, one side of the guide plate is tilted, and the moving block is pulled to slide within the guide rail. This allows the angle between the support plate and the guide plate to be adjusted. After being adjusted to a suitable position, when the foam board falls onto the guide plate, it can be guided into the collection box for collection, thus improving practicality. Attached Figure Description

[0025] Figure 1 This is a perspective view of the overall structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the first embossing roller structure of this utility model;

[0027] Figure 3 This is a schematic diagram of the side plate structure of this utility model;

[0028] Figure 4 This is an exploded view of the slider structure of this utility model;

[0029] Figure 5 This is an exploded view of the guide plate structure of this utility model.

[0030] In the diagram: 1. Base plate; 2. Side plate; 3. First embossing roller; 4. Second embossing roller; 5. Motor; 6. Guide rail; 7. Moving block; 8. Support plate; 9. Guide plate; 10. Cylinder; 11. Collection box; 12. Slider; 13. Limiting groove; 14. Locking block; 15. Support rod; 16. First fixing plate; 17. Spring; 18. Second fixing plate; 19. Limiting ring; 20. Transparent plate; 21. First sliding groove; 22. Second sliding groove; 23. Locking groove; 24. Moving groove; 25. Pulley. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0033] Combination Figure 1 This utility model discloses an embossing machine for XPS foam board production, comprising a base plate 1, two side plates 2 fixedly connected to the top of the base plate 1, and sliders 12 slidably connected to the inner walls of the two side plates 2. The side plates 2 support a first embossing roller 3 and a second embossing roller 4. The first embossing roller 3 is rotatably connected between the two sliders 12. When the sliders 12 slide inside the side plates 2, the position of the first embossing roller 3 can be adjusted. A moving groove 24 is provided on one side of the outer wall of each slider 12. Two levers 25 are slidably connected to the inner wall of the moving groove 24. The levers 25 are located within the moving groove 24. The limit movement drives the support rod 15 to move. The second fixed plate 18 is slidably connected to one side of the outer ring of the support rod 15. The second fixed plate 18 is fixedly connected to the slider 12. The slot 23 and the block 14 are engaged. When the slot 23 and the block 14 are engaged, the first embossing roller 3 can be limited. The first embossing roller 3 is provided on the inner wall of the first slide groove 21. Two levers 25 are provided on the inner wall of the second slide groove 22. Two transparent plates 20 are provided on one side of the side plate 2. The transparent plates 20 facilitate the observation of the position of the slot 23. The second embossing roller 4 is rotatably connected to one side of the side plate 2.

[0034] Combination Figure 2 - Figure 4Two sliders 12 have limiting grooves 13 on one side, and first fixing plates 16 are fixedly connected to the inner walls of both limiting grooves 13. When the support rod 15 moves, the spring 17 can retract. Support rods 15 are slidably connected through one side of two adjacent first fixing plates 16, and springs 17 are sleeved on the outer ring of two adjacent support rods 15. The first fixing plates 16 and the second fixing plates 18 limit the support rods 15. The opposite ends of two adjacent support rods 15 are fixedly connected to locking blocks 14. When the locking blocks 14 move into the sliders 12, they can release the limitation on the first embossing roller 3. One side of the outer ring of the 15 is fixedly connected to a limiting ring 19. One side of the outer ring of each of the two adjacent limiting rings 19 is fixedly connected to a lever 25. The inner wall of the side plate 2 has evenly distributed slots 23 on both the front and rear sides. One side of the outer wall of the two side plates 2 has a second sliding groove 22. The other side of the outer wall of the two side plates 2 has a first sliding groove 21. A collecting component is provided on the top of the bottom plate 1. A motor 5 is fixedly connected to one side of the right side plate 2. When the motor 5 works, it can drive the second embossing roller 4 to rotate and cooperate with the first embossing roller 3 to perform embossing work. The output end of the motor 5 passes through the side plate 2 and is fixedly connected to the second embossing roller 4.

[0035] Combination Figure 5 The collection component includes a cylinder 10. When the cylinder 10 is working, it can reach one side of the guide plate 9 for angle adjustment. The cylinder 10 is fixedly connected to the base plate 1. The output end of the cylinder 10 is rotatably connected to the guide plate 9. When the guide plate 9 is adjusted, the moving block 7 can slide in the guide rail 6. Two support plates 8 are rotatably connected to the bottom of the guide plate 9. When the moving block 7 slides, the guide plate 9 can complete the angle adjustment. The bottom of each support plate 8 is fixedly connected to the moving block 7. The outer wall of the two moving blocks 7 is slidably connected to the guide rail 6. A collection box 11 is provided on the rear side of the top of the base plate 1. The collection box 11 collects the embossed XPS foam board. The bottom of the guide rail 6 is fixedly connected to the base plate 1.

[0036] Working principle: When using the embossing machine, by moving the two dials 25, the locking block 14 can be moved into the slider 12. Then, the spring 17 retracts, releasing the limit on the first embossing roller 3, allowing the slider 12 to slide within the side plate 2 to adjust the position of the first embossing roller 3. The position of the slot 23 can then be easily observed using the transparent plate 20. Once the first embossing roller 3 has moved to the appropriate position, the dials 25 can be released, and the spring 17 rebounds, causing the locking block 14 to engage in the slot 23, thus fixing the first embossing roller 3 for easy adjustment according to XPS foam. The thickness of the board is adjusted for ease of use. Next, the position of the guide plate 9 is adjusted, and the cylinder 10 is started to tilt one end of the guide plate 9. At the same time, the moving block 7 is pulled to slide within the guide rail 6, so that the angle between the support plate 8 and the guide plate 9 is adjusted. When the motor 5 is started, it drives the second embossing roller 4 to rotate. The XPS foam board is placed between the first embossing roller 3 and the second embossing roller 4 to perform the embossing work. After the XPS foam board is embossed, the guide plate 9 guides the XPS foam board into the collection box 11 for collection, improving its practicality.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An embossing machine for XPS foam board production, comprising a base plate (1), characterized in that: The bottom plate (1) is fixedly connected to two side plates (2) at the top. The inner walls of the two side plates (2) are slidably connected to sliders (12). A first embossing roller (3) is rotatably connected between the two sliders (12). A limiting groove (13) is opened on one side of the two sliders (12). A first fixing plate (16) is fixedly connected to the inner wall of the two limiting grooves (13). A support rod (15) is slidably connected through one side of each of the two adjacent first fixing plates (16). A spring (17) is sleeved on the outer ring of each of the two adjacent support rods (15). A locking block (14) is fixedly connected to the opposite end of each of the two adjacent support rods (15). Each of the two adjacent support rods (15) is fixedly connected to a limiting ring (19) on one side of its outer ring. Each of the two adjacent limiting rings (19) is fixedly connected to a lever (25) on one side of its outer ring. The inner wall of the side plate (2) is provided with evenly distributed slots (23) on both the front and rear sides. The outer wall of the two side plates (2) is provided with a second sliding groove (22) on one side and a first sliding groove (21) on the other side. The bottom plate (1) is provided with a collecting assembly at the top. The right side of the side plate (2) is fixedly connected to a motor (5). The output end of the motor (5) passes through the side plate (2) and is fixedly connected to a second embossing roller (4).

2. The embossing machine for XPS foam board production according to claim 1, characterized in that: The collection assembly includes a cylinder (10), which is fixedly connected to the base plate (1). The output end of the cylinder (10) is rotatably connected to a guide plate (9). The bottom of the guide plate (9) is rotatably connected to two support plates (8). The bottom of each of the two support plates (8) is fixedly connected to a moving block (7). The outer walls of the two moving blocks (7) are slidably connected to a guide rail (6). A collection box (11) is provided on the rear side of the top of the base plate (1).

3. The embossing machine for XPS foam board production according to claim 1, characterized in that: The slider (12) has a moving groove (24) on one side of its outer wall, and two levers (25) are slidably connected to the inner wall of the moving groove (24).

4. An embossing machine for XPS foam board production according to claim 1, characterized in that: The second fixing plate (18) is slidably connected to one side of the outer ring of the support rod (15), and the second fixing plate (18) is fixedly connected to the slider (12).

5. An embossing machine for XPS foam board production according to claim 1, characterized in that: The slot (23) engages with the block (14).

6. An embossing machine for XPS foam board production according to claim 1, characterized in that: The inner wall of the first groove (21) is provided with a first embossing roller (3), and the inner wall of the second groove (22) is provided with two baffles (25).

7. An embossing machine for XPS foam board production according to claim 1, characterized in that: Two transparent plates (20) are provided on one side of the side plate (2), and a second embossing roller (4) is rotatably connected to one side of the side plate (2).

8. An embossing machine for XPS foam board production according to claim 2, characterized in that: The bottom of the guide rail (6) is fixedly connected to the base plate (1).

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