Motor rotor dynamic balancing machine auxiliary detection device
By designing an auxiliary testing device for a motor rotor dynamic balancing machine, which adopts a base, fixed seat, support column and support rod structure, combined with a dial indicator and carbon brush, the problem of limited testing range and insufficient accuracy of rotor components in the existing technology is solved, and high-precision and stable testing results are achieved.
Patent Information
- Application Number
- CN202423099642.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing technologies cannot effectively detect the flatness and hidden defects of components such as flanges when the rotor is rotating at high speed. The detection range is limited, and it is impossible to confirm whether new problems have arisen during the assembly process, resulting in poor detection effectiveness.
An auxiliary testing device for a motor rotor dynamic balancing machine was designed. It adopts a structure of base, fixed seat, support column, sliding component and support rod. Combined with dial indicator and carbon brush, it can detect the high-precision flatness and hidden defects of components such as flange, grounding ring, and shaft when the rotor is rotating at high speed. The device is fixedly connected by nuts and bolts to ensure stability and accurate testing.
It enables comprehensive and high-precision testing of rotor components at different speeds, ensuring the accuracy and stability of the test results, avoiding damage to rotor parts, and is simple and reliable to install.
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Figure CN223896720U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to motor rotor auxiliary detection device field especially relates to a motor rotor dynamic balancing machine auxiliary detection device. BACKGROUND
[0002] The motor is a system that can realize the conversion between mechanical and electrical energy, and its structure is composed of a stator, a rotor, bearings and other electrical systems and mechanical systems. The rotor is an important part of the motor and generator, and its function is to provide a rotating magnetic field.
[0003] During the operation of the wind turbine, the entire rotor is in a high-speed rotating state. The flange plate is a part that connects the rotor support and the shaft system or the transmission shaft of the gear box, the brake disc is used to provide braking, and the carbon brush ring is used to lead out the shaft current. It is particularly important to ensure that the performance of the related components of the rotor meets the requirements.
[0004] The vertical state flatness of the brake disc is detected by using the base, support disc, fixing frame, detection frame, sliding base and micrometer and other components in cooperation. According to the design of the fixing frame with a support rod rotatably installed on it, the top end of the support rod is welded with a support disc, the brake disc is placed on the support disc and is tightly positioned by the positioning disc. Then, the position of the detection frame is adjusted to press the needle of the micrometer on the brake disc. By rotating the support rod, the brake disc is rotated, and the flatness of the brake disc is detected by the micrometer. However, this method is used to detect the flatness of the brake disc, flange plate and other loose parts. The detection range is limited, it cannot confirm whether new problems will occur during assembly, it cannot confirm whether the flange plate and other components are in normal state during high-speed operation of the rotor, and the detection effect is not good. When the rotor rotates at high speed, the flatness of the brake disc and flange plate cannot be detected.
[0005] Therefore, it is particularly important to design a motor rotor dynamic balancing machine auxiliary detection device that can detect the flatness of the flange plate, grounding ring, shaft and other rotors at different speeds of the high-precision smooth metal surface, hidden defects, shape size, roughness, fine cracks, slight convexity or concave of the arc surface, etc. during the production and circulation of the rotor (such as suitable for large permanent magnet rotor). UTILITY MODEL CONTENTS
[0006] The application provides a motor rotor dynamic balancing machine auxiliary detection device, which adopts the following technical scheme:
[0007] A base is arranged on the auxiliary detection device, a fixing seat is arranged on the base, a support column is arranged on the fixing seat, a sliding assembly is arranged on the support column, and a support rod is arranged on the sliding assembly.
[0008] Optionally, the sliding assembly of the support column comprises a support column guide rail, a connecting seat is arranged on the support column guide rail, and the support rod is connected and fixed with the connecting seat through a nut.
[0009] Optionally, a bolt hole is further arranged below the connecting seat, and after the connecting seat is slid to a suitable position, a bolt is tightened through the bolt hole, and the bolt is in contact with the support column to fix and lock the connecting seat on the support column.
[0010] Optionally, a fixing column is arranged on the bottom side of the base.
[0011] Optionally, a base sliding seat is arranged on the base.
[0012] Optionally, bolt holes are arranged on the two sides of the fixing seat, and the fixing seat can slide on the base sliding seat.
[0013] Optionally, a through hole and a groove are arranged on one end of the support rod.
[0014] Optionally, a micrometer, a dial gauge or a carbon brush is mounted on the through hole and the groove.
[0015] Compared with the prior art, the device has the advantages that:
[0016] 1. Compared with the prior art that can only detect the flatness of a brake disc and a flange disc in a scattered state, the device can detect the flange disc, the grounding ring and the rotating shaft on the rotor in the running process, and can also detect the flatness of a smooth metal surface at different rotating speeds, hidden defects, dimensional tolerance, roughness, fine cracks, slight convex or concave of the arc surface and the like, so that the detection is more comprehensive and the detection effect is more accurate.
[0017] 2. Meanwhile, the device can be fixedly installed on the guide rail of a dynamic balancing machine, so that the device is kept firm and stable, and the fixing seat and the support column can be adjusted in position and height according to the situation, so that the data detection in multiple directions of the rotor can be detected, so that the detection result is more accurate.
[0018] 3. The device adopts a splicing structure, is simple to build and convenient to install, the connecting part is connected and fixed through a nut, and is stable and firm.
[0019] 4. The micrometer, the dial gauge and the carbon brush can be arranged on the support rod according to the actual situation to detect the results of the required inspection items of the rotor, so that damage to the rotor parts in the detection process can be avoided, the quality of the product is ensured while the related detection is completed. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will describe the drawings needed to be used in the embodiments or prior art description. Obviously, the technical solutions described in the description and drawings of the present application only constitute some embodiments of the present application, and for those skilled in the art, other embodiments and drawings can be obtained from these embodiments shown in the drawings without creative labor.
[0021] Figure 1 is the front view of the present application.
[0022] Figure 2 is the left view of the present application.
[0023] Figure 3 is the top view of the present application.
[0024] In the drawings: 1, support column; 2, support rod; 3, connecting seat; 4, support column guide rail; 5, fixed connecting plate; 6, fixed seat; 7, base bolt; 8, base; 9, fixed column; 10, base slide. DETAILED DESCRIPTION
[0025] The technical solutions of the embodiments of the present application will be described clearly and completely in combination with the drawings. Obviously, the described embodiments only constitute some embodiments of the present application, rather than all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0026] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0028] The embodiment of the utility model provides a motor rotor dynamic balancing machine auxiliary detection device.
[0029] Embodiment
[0030] A kind of motor rotor dynamic balancing machine auxiliary detection device, auxiliary detection device is provided with base 8, fixed column 9 is provided on the bottom side of base 8, bolt hole is provided on the both sides of base 8, base slide 10 is provided on base 8, base slide 10 is made of two grooves, a fixed seat 6 is provided on base slide 10, bolt hole is provided on the both sides of fixed seat 6, a fixed connecting plate 5 is provided at the middle of fixed seat 6, fixed seat 6 can slide on base slide 10, then be fixed by being screwed with base 8 in bolt hole, so as to realize that fixed seat 6 is fixed on base 8;Fixed connecting plate 5 is provided with a support column 1, support column guide 4 is provided on support column 1, a connecting seat 3 is provided on support column guide 4, a fixedly connected support rod 2 is provided on connecting seat 3, and support rod 2 is fixed by nut with connecting seat 3.The overall shape of support rod 2 is two ends reverse protrusion, through hole and recess are provided on one end of support rod 2, which can be used to install micrometer or carbon brush.
[0031] Connecting seat 3 is further provided with a bolt hole below, when the position of connecting seat 3 is slid to appropriate position, bolt is tightened in bolt hole, and bolt is contacted with support column 1, so that connecting seat 3 is fixed and locked on support column 1.
[0032] Working principle: first, install rotor on dynamic balancing guide rail, install base 8 on dynamic balancing guide rail at appropriate position by base bolt 7 on base 8 and lock and fix, so as to realize that base 8 is fixedly installed, the position of support column 1 and rotor is realized by base slide 10, when the position of support column 1 is determined, fixed seat 6 is locked and fixed by bolt with base 8, the height of support column guide 4 and rotor is adjusted by connecting seat 3, after confirming the position corresponding to rotor, the bolt on connecting seat 3 is tightened, and connecting seat 3 is fixed, and the support rod 2 on connecting seat 3 can be installed according to actual needs, after micrometer or carbon brush is finally installed, fine adjustment is completed, micrometer or carbon brush is controlled to point to flange, grounding ring, shaft and other different positions according to requirements.
[0033] The tooling can complete the detection of the flatness of smooth metal surface of rotor flange, grounding ring, shaft and other rotors at different speeds, hidden defect shape size, roughness, fine crack, slight convex or concave of arc surface and the like by cooperation with dynamic balancing machine and micrometer or carbon brush.
[0034] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, whatever the point of view. The scope of the present application is defined by the appended claims, and not by the above description, which is therefore intended to be merely illustrative and not restrictive. No figure reference in the claims should be considered as limiting the claim concerned.
[0035] Furthermore, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the present specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by a person skilled in the art.
Claims
1. An auxiliary testing device for a motor rotor dynamic balancing machine, characterized in that: The auxiliary detection device is equipped with a base (8), a fixed seat (6) is provided on the base (8), a support column (1) is provided on the fixed seat (6), a sliding component is provided on the support column (1), and a support rod (2) is provided on the sliding component.
2. The auxiliary testing device for a motor rotor dynamic balancing machine according to claim 1, characterized in that: The sliding assembly of the support column (1) includes a support column guide rail (4), and a connecting seat (3) is provided on the support column guide rail (4). The support rod (2) and the connecting seat (3) are connected and fixed by a nut.
3. The auxiliary testing device for a motor rotor dynamic balancing machine according to claim 2, characterized in that: A bolt hole is provided below the connecting seat (3). After the connecting seat (3) is slid to the appropriate position, the bolt is tightened through the bolt hole. The bolt contacts the support column (1) to fix and lock the connecting seat (3) on the support column (1).
4. The auxiliary testing device for a motor rotor dynamic balancing machine according to claim 1, characterized in that: The base (8) has a fixing column (9) on its bottom side.
5. The auxiliary testing device for a motor rotor dynamic balancing machine according to claim 1, characterized in that: A base slide (10) is provided on the base (8).
6. The auxiliary testing device for a motor rotor dynamic balancing machine according to claim 5, characterized in that: Bolt holes are provided on both sides of the fixed seat (6), and the fixed seat (6) can slide on the base slide (10).
7. The auxiliary testing device for a motor rotor dynamic balancing machine according to claim 1, characterized in that: The support rod (2) has a through hole and a groove on one end.
8. The auxiliary testing device for a motor rotor dynamic balancing machine according to claim 7, characterized in that: Dial indicators, micrometers, or carbon brushes can be installed in the through holes and grooves.