Multifunctional rapid detection type automobile dashboard beam assembly testing fixture

Abstract

The utility model relates to the technical field of automobile dashboard beam detection, in particular to a multifunctional rapid detection type automobile dashboard beam assembly detection tool, which comprises a main body, a detection assembly is fixedly connected to the top of the main body, and a control assembly is fixedly connected to the side surface of the detection assembly; according to the utility model, potential quality problems can be found in time by utilizing an ultrasonic detection mechanism technology consisting of a receiving transducer, an ultrasonic generator and an ultrasonic probe, and ultrasonic detection is a non-destructive detection method in order to prevent the potential quality problems from influencing the safety and reliability of an automobile; in the detection process, no damage is caused to the automobile dashboard cross beam, the use performance and the structural integrity of the automobile dashboard cross beam are not affected, the integrity and reliability of parts are ensured, the detection tool is small and exquisite, convenient to carry and high in flexibility, detection personnel can rapidly master the detection tool, training time and cost are reduced, and the detection task can be rapidly completed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile instrument panel crossbeam detection, specifically to a multifunctional rapid detection type automobile instrument panel crossbeam assembly gauge. BACKGROUND

[0002] Automobile instrument panel crossbeam detection is a series of inspection and test activities on automobile instrument panel crossbeam assembly, aiming to ensure its quality, performance and safety meet the design requirements and relevant standards.

[0003] The instrument panel crossbeam as the key load-bearing part of the automobile, its strength and rigidity are directly related to the safety performance of the vehicle in the extreme conditions such as collision, detection can ensure that it can withstand and transfer the collision energy, protect the passengers, through the detection can verify the performance of the instrument panel crossbeam under various working conditions, such as vibration, noise, fatigue life, ensure that it will not appear failure or performance decline in the long-term use process, the detection process can find the defects and problems in the production process, promote the enterprise to improve the production process and quality control system, thereby improving the overall quality of the product.

[0004] At present, the automobile instrument panel crossbeam detection mostly adopts the way of ray detection, and the ray has strong penetration and ionization effect, long-term or excessive contact can cause damage to human cells, may cause skin burns, blood system lesions, immune system suppression and other problems, and in severe cases may even induce cancer, if the ray protection measures are not proper, may cause radioactive pollution to the surrounding environment, the ray detection needs to use professional ray detection equipment, such as X-ray machine, gamma ray source, etc., these equipment are expensive, and the complexity and difficulty of the operation of the current detection equipment, easy to cause operation error, influence the accuracy of the detection result, therefore, need a multifunctional rapid detection type automobile instrument panel crossbeam assembly gauge to improve the above problems. UTILITY MODEL CONTENTS

[0005] In order to solve the current automobile instrument panel crossbeam detection mostly adopts the way of ray detection, and the ray has strong penetration and ionization effect, long-term or excessive contact can cause damage to human cells, may cause skin burns, blood system lesions, immune system suppression and other problems, and in severe cases may even induce cancer, if the ray protection measures are not proper, may cause radioactive pollution to the surrounding environment, the ray detection needs to use professional ray detection equipment, such as X-ray machine, gamma ray source, etc., these equipment are expensive, and the complexity and difficulty of the operation of the current detection equipment, easy to cause operation error, influence the accuracy of the detection result, the purpose of the utility model is to provide a multifunctional rapid detection type automobile instrument panel crossbeam assembly gauge to solve the problems raised in the above background technology.

[0006] In order to achieve the above object, the utility model provides the following technical scheme:

[0007] A kind of multifunctional quick detection type automobile instrument panel crossbeam assembly testing fixture, including main body, the top of the main body is fixedly connected with detection component, the side of the detection component is fixedly connected with control component;

[0008] The detection component includes receiving transducer, the side of the receiving transducer is fixedly connected with ultrasonic generator, the inside of the ultrasonic generator is fixedly connected with ultrasonic probe;

[0009] The control component includes bearing box, the inside of the bearing box is fixedly connected with processor, signal switching module, signal amplifier, display module and data analysis module.

[0010] As the preferred scheme of the utility model, the processor, signal switching module and signal amplifier are electrically connected.

[0011] As the preferred scheme of the utility model, the signal amplifier, display module and data analysis module are electrically connected.

[0012] As the preferred scheme of the utility model, the side of the bearing box is fixedly connected with display screen, and the side of the bearing box is provided with start-stop key.

[0013] As the preferred scheme of the utility model, the side of the bearing box is provided with operating key, and the operating key is provided with three.

[0014] As the preferred scheme of the utility model, the main body includes bottom plate, and the top of the bottom plate is fixedly connected with support rod.

[0015] As the preferred scheme of the utility model, the side of the support rod is provided with battery groove, and the inside of the battery groove is provided with storage battery.

[0016] As the preferred scheme of the utility model, the top of the support rod is fixedly connected with top plate, the top of the top plate is fixedly connected with pedestal, and the top of the pedestal is fixedly connected with top column.

[0017] Compared with prior art, the utility model has the beneficial effects that:

[0018] 1. In this utility model, the ultrasonic testing mechanism, composed of a receiving transducer, an ultrasonic generator, and an ultrasonic probe, can promptly detect potential quality problems and prevent them from affecting the safety and reliability of the vehicle. When ultrasonic waves encounter defects in the medium, they will produce physical phenomena such as reflection, refraction, and scattering. By receiving and analyzing these signal characteristics, the location, size, and shape of the defects can be accurately determined, providing accurate data support for subsequent repair and improvement. Ultrasonic testing is a non-destructive testing method that will not cause any damage to the vehicle's dashboard crossbeam during the testing process, and will not affect its performance or structural integrity, thus ensuring the integrity and reliability of the components.

[0019] 2. In this utility model, the testing tool is small, easy to carry, and highly flexible. Testing personnel can quickly get started, reducing training time and costs, and can quickly complete testing tasks, saving time. The highly flexible testing equipment can adapt to various testing needs, including testing objects of different shapes, sizes, and materials. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a front view structural diagram of the present invention;

[0022] Figure 3 This is a schematic diagram of the control component structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the support component structure of this utility model.

[0024] In the diagram: 1. Main body; 101. Base plate; 102. Support rod; 103. Battery compartment; 104. Battery; 105. Top plate; 106. Base; 107. Top column; 2. Detection component; 201. Receiving transducer; 202. Ultrasonic generator; 203. Ultrasonic probe; 3. Control component; 301. Carrier box; 302. Processor; 303. Signal conversion module; 304. Signal amplifier; 305. Display module; 306. Data analysis module; 307. Display screen; 308. Start / stop button; 309. Operation button. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] For examples, please refer to Figures 1-4 This utility model provides a technical solution:

[0027] A multifunctional rapid inspection tool for automotive dashboard crossbeam assembly includes a main body 1, a detection component 2 fixedly connected to the top of the main body 1, and a control component 3 fixedly connected to the side of the detection component 2.

[0028] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the detection component 2 includes a receiving transducer 201, an ultrasonic generator 202 is fixedly connected to the side of the receiving transducer 201, and an ultrasonic probe 203 is fixedly connected inside the ultrasonic generator 202. The control component 3 includes a carrier box 301, and a processor 302, a signal conversion module 303, a signal amplifier 304, a display module 305, and a data analysis module 306 are fixedly connected inside the carrier box 301. The ultrasonic detection mechanism technology composed of the receiving transducer 201, the ultrasonic generator 202, and the ultrasonic probe 203 can promptly detect potential quality problems. To avoid affecting the safety and reliability of the vehicle, ultrasonic waves will produce physical phenomena such as reflection, refraction, and scattering when they encounter defects in the medium. By receiving and analyzing these signal characteristics, the location, size, and shape of the defects can be accurately determined, providing accurate data support for subsequent repair and improvement. Ultrasonic detection is a non-destructive testing method that will not cause any damage to the dashboard beam of the vehicle during the testing process, and will not affect its performance and structural integrity, ensuring the integrity and reliability of the components.

[0029] The processor 302, signal conversion module 303, and signal amplifier 304 are electrically connected. The signal amplifier 304, display module 305, and data analysis module 306 are also electrically connected. A display screen 307 is fixedly connected to the side of the carrier box 301. A start / stop button 308 and three operation buttons 309 are provided on the side of the carrier box 301. During transmission, the signal may attenuate due to factors such as long distance and line loss, resulting in a smaller signal amplitude. The signal amplifier 304 can amplify these weak signals and increase their amplitude, thereby ensuring that the signal can maintain sufficient strength in subsequent processing, transmission, or display to meet various application requirements.

[0030] In this embodiment, as Figure 1 and Figure 4As shown, the main body 1 includes a base plate 101, a support rod 102 fixedly connected to the top of the base plate 101, a battery slot 103 opened on the side of the support rod 102, a battery 104 disposed inside the battery slot 103, a top plate 105 fixedly connected to the top of the support rod 102, a base 106 fixedly connected to the top of the top plate 105, and a top column 107 fixedly connected to the top of the base 106. This testing tool is small, easy to carry, and highly flexible. Testing personnel can quickly get started, reducing training time and costs, and can quickly complete testing tasks, saving time. The highly flexible testing equipment can adapt to various testing needs, including testing objects of different shapes, sizes, and materials.

[0031] The working process of this utility model is as follows: When the multifunctional rapid detection automotive dashboard crossbeam assembly inspection fixture designed using this solution is in operation, some of the sound waves are reflected back when the ultrasonic waves encounter a defect, forming an echo. The intensity and shape of the reflected wave depend on the size, shape, orientation of the defect, and the incident angle of the sound wave. By receiving these reflected waves, the inspection equipment can determine the presence and location of the defect. The receiving transducer 201 converts the reflected sound waves into electrical signals, which are then amplified, processed, and displayed on the screen of the inspection equipment. Operators can determine the nature and location of the defect by analyzing the amplitude, time, and waveform characteristics of the echo signal. By measuring the arrival time of the reflected wave, the depth and location of the defect can be calculated. Combined with the movement and scanning of the probe, the planar position of the defect can be determined. Furthermore, by analyzing the amplitude and waveform of the reflected wave, the size and shape of the defect can be quantitatively assessed.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multifunctional rapid inspection tool for automotive dashboard crossbeam assembly, comprising a main body (1), characterized in that: A detection component (2) is fixedly connected to the top of the main body (1), and a control component (3) is fixedly connected to the side of the detection component (2); The detection component (2) includes a receiving transducer (201), an ultrasonic generator (202) is fixedly connected to the side of the receiving transducer (201), and an ultrasonic probe (203) is fixedly connected inside the ultrasonic generator (202). The control component (3) includes a carrier box (301), and a processor (302), a signal conversion module (303), a signal amplifier (304), a display module (305), and a data analysis module (306) are fixedly connected inside the carrier box (301).

2. The multifunctional rapid inspection tool for automotive dashboard crossbeam assembly according to claim 1, characterized in that, The processor (302), signal conversion module (303), and signal amplifier (304) are all electrically connected.

3. The multifunctional rapid inspection tool for automotive dashboard crossbeam assembly according to claim 1, characterized in that, The signal amplifier (304), display module (305), and data analysis module (306) are all electrically connected.

4. The multifunctional rapid inspection tool for automotive dashboard crossbeam assembly according to claim 1, characterized in that, A display screen (307) is fixedly connected to the side of the carrier box (301), and a start / stop button (308) is provided on the side of the carrier box (301).

5. A multifunctional rapid inspection tool for automotive dashboard crossbeam assembly according to claim 1, characterized in that, The side of the carrier box (301) is provided with operation buttons (309), and there are three operation buttons (309).

6. A multifunctional rapid inspection tool for automotive dashboard crossbeam assembly according to claim 1, characterized in that, The main body (1) includes a base plate (101), and a support rod (102) is fixedly connected to the top of the base plate (101).

7. A multifunctional rapid inspection tool for automotive dashboard crossbeam assembly according to claim 6, characterized in that, The support rod (102) has a battery slot (103) on its side, and a storage battery (104) is installed inside the battery slot (103).

8. A multifunctional rapid inspection tool for automotive dashboard crossbeam assembly according to claim 7, characterized in that, The top of the support rod (102) is fixedly connected to a top plate (105), the top of the top plate (105) is fixedly connected to a base (106), and the top of the base (106) is fixedly connected to a top column (107).

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