Tool for ball passing test of water-cooled wall tube

Abstract

The utility model relates to the technical field of water-cooled wall pipeline detection, in particular to a tool for a ball passing test of a water-cooled wall pipe, which comprises a device body and further comprises a plurality of bases, a plurality of water-cooled wall pipes and a plurality of water-cooled wall pipes, the multiple limiting mechanisms are arranged on the upper surface of the device body in an array mode; the number of the clamping mechanisms is two, and the two clamping mechanisms are fixedly connected with the two ends of the device body correspondingly. The lower end of the upper cover plate is hinged to one side of the upper surface of the device body; according to the utility model, through the arrangement of the clamping mechanism and the like, a plurality of water-cooled wall tubes needing to be detected can be simultaneously placed in the water-cooled wall tube testing device for detection, and water-cooled wall tubes with different sizes can be tested at the same time, so that the testing efficiency is effectively improved, and time and labor are saved.

Description

Technical Field

[0001] This utility model relates to the field of water-cooled wall pipe testing technology, specifically a tool for ball-passing tests on water-cooled wall pipes. Background Technology

[0002] Water-cooled walls, superheaters, and reheaters in thermal power plants can reach heights of 60-70 meters. During manufacturing, they are typically produced in panels, each panel consisting of multiple parallel pipes. These pipes can be bent, straight, or a combination thereof, and may or may not contain fins. Each panel is manufactured individually, transported to the site for a ball-passing test, and then assembled into a complete unit, ultimately forming the integrated water-cooled wall, superheater, reheater, or economizer. The ball-passing test involves placing a small ball at one end of a pipe, blowing in compressed air, and simultaneously observing whether the ball can pass smoothly through the other end. If a pipe fails the ball-passing test, it indicates insufficient flow capacity, potentially leading to pipe bursting during operation.

[0003] The ball-passing test of water-cooled wall tubes requires a series of carefully designed tools and equipment to ensure the accuracy of the test results and the safety of boiler operation. Currently, the ball-passing test is conducted individually or in batches of the same size, which is inefficient, time-consuming and labor-intensive. Utility Model Content

[0004] The purpose of this invention is to provide a tool for ball-passing tests on water-cooled wall tubes, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A tool for a ball-passing test of water-cooled wall tubes includes a device body and further includes:

[0007] The base consists of several bases, each with its upper end fixedly connected to the lower surface of the device body around the perimeter.

[0008] A limiting mechanism, wherein a plurality of limiting mechanisms are provided and arranged in an array on the upper surface of the device body;

[0009] Two clamping mechanisms are provided and are respectively fixedly connected to both ends of the device body;

[0010] The upper cover plate, the lower end of which is hinged to one side of the upper surface of the device body;

[0011] The rubber pad is fixedly connected to the middle of one side of the upper cover plate;

[0012] The controller is fixedly connected to one side of the device body;

[0013] With the clamping mechanism and other features, multiple water-cooled wall tubes that need to be tested can be placed into it for testing at the same time. It can also test water-cooled wall tubes of different sizes, thereby effectively improving the efficiency of the test and saving time and effort.

[0014] As a preferred embodiment of this utility model

[0015] The limiting mechanism includes:

[0016] A limiting groove is formed on the upper surface of the device body;

[0017] A bottom circular groove is formed at the lower end of the limiting groove;

[0018] Two limiting plates are provided and are slidably disposed on both sides of the limiting groove;

[0019] The limiting pressure column is provided in a plurality of units and is respectively provided on both sides of the limiting plate. One end of the limiting pressure column is fixedly connected to one side of the adjacent limiting plate, and the other end of the limiting pressure column is fixedly connected to the inside of the device body.

[0020] Two inclined ends of the limiting plate are provided and are respectively opened on the upper end of adjacent limiting plates;

[0021] Before the test, the water-cooled wall tube to be tested is placed into the limiting groove. Through the limiting plate, the water-cooled wall tube can quickly slide into the limiting groove on the inclined side of the limiting plate. At this time, the limiting pressure column squeezes the limiting plate through the set spring to clamp the water-cooled wall tube and fix it. At the same time, the limiting plate can clamp water-cooled wall tubes of different sizes, thereby improving the applicability and test range of this device.

[0022] As a preferred embodiment of this utility model

[0023] The clamping mechanism includes:

[0024] A clamping base, one side of which is fixedly connected to one side of the device body;

[0025] A clamping ring, wherein a plurality of clamping rings are provided and the array is fixedly connected to the upper surface of the clamping base;

[0026] The sliding board is provided in a plurality of units and is slidably disposed on the upper and lower sides inside each clamping ring;

[0027] Clamping posts are provided in a plurality of them and arranged in an array on the upper and lower sides of each clamping ring. The two ends of each clamping post are fixedly connected to the adjacent sliding plate and one side of the clamping ring, respectively.

[0028] A plurality of inclined fixing plates are provided and are respectively fixedly connected to both ends of each sliding plate;

[0029] After the water-cooled wall tube is clamped inside the limiting mechanism, one end of the water-cooled wall tube is slid into the clamping ring. The other end of the water-cooled wall tube can be quickly slid into the slide plate through the inclined fixing plate and then fixed by the clamping column to complete the fixation of one end of the water-cooled wall tube. At this time, the test tool can be quickly inserted from the other end of the slide plate to complete the docking and fixation of the water-cooled wall tube test.

[0030] Compared with the prior art, the beneficial effects of this utility model are:

[0031] 1. In this utility model, by means of a clamping mechanism, multiple water-cooled wall tubes that need to be tested can be placed into it for testing at the same time, and tests can be carried out on water-cooled wall tubes of different sizes, thereby effectively improving the efficiency of the test and saving time and effort.

[0032] 2. In this utility model, before the test, the water-cooled wall tube to be tested is placed into the limiting groove. By limiting the limiting plate, the water-cooled wall tube can quickly slide into the limiting groove on the inclined side of the limiting plate. At this time, the limiting pressure column squeezes the limiting plate through the set spring to clamp the water-cooled wall tube and complete the fixation of the water-cooled wall tube. At the same time, the limiting plate can clamp water-cooled wall tubes of different sizes, thereby improving the applicability and test range of this device.

[0033] 3. In this utility model, after the water-cooled wall tube is clamped inside the limiting mechanism, one end of the water-cooled wall tube is slid into the clamping ring. One end of the water-cooled wall tube can be quickly slid into the slide plate through the inclined fixing plate and then fixed by the clamping column to complete the fixing of one end of the water-cooled wall tube. At this time, the test tool can be quickly inserted from the other end of the slide plate to complete the docking and fixing of the water-cooled wall tube test. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0035] Figure 2 This is a schematic diagram of the overall side structure of this utility model;

[0036] Figure 3 This is a schematic diagram of the clamping mechanism of this utility model;

[0037] Figure 4 This is a schematic diagram of the limiting mechanism of this utility model.

[0038] In the diagram: 1. Device body; 2. Base; 3. Limiting mechanism; 4. Clamping mechanism; 5. Top cover plate; 6. Rubber pad; 7. Controller; 8. Clamping base; 9. Clamping ring; 10. Slide plate; 11. Clamping column; 12. Inclined fixing plate; 13. Limiting groove; 14. Bottom circular groove; 15. Limiting plate; 16. Limiting pressure column; 17. Inclined end of limiting plate. Detailed Implementation

[0039] To make the technical means and objectives and effects of this utility model easier to understand, the embodiments of this utility model will be described in detail below with reference to specific figures.

[0040] It should be noted that all directional and positional terms used in this utility model, such as "up," "down," "left," "right," "front," "back," "vertical," "horizontal," "inner," "outer," "top," "lower," "lateral," "longitudinal," and "center," are only used to explain the relative positional relationships and connections between components in a specific state (as shown in the accompanying drawings). They are merely for the convenience of describing this utility model and do not require that this utility model be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model. Furthermore, descriptions involving "first," "second," etc., in this utility model are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated.

[0041] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0042] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0043] Please see Figure 1-4 This utility model provides a technical solution:

[0044] A tool for ball-passing tests on water-cooled wall tubes includes a device body 1, and further includes:

[0045] Base 2, there are several bases 2 and their upper ends are fixedly connected to the lower surface of the device body 1 around the perimeter;

[0046] A limiting mechanism 3 is provided in a plurality of units and arranged in an array on the upper surface of the device body 1;

[0047] Clamping mechanism 4, two clamping mechanisms 4 are provided and are fixedly connected to both ends of the device body 1 respectively;

[0048] The lower end of the upper cover plate 5 is hinged to one side of the upper surface of the device body 1;

[0049] Rubber pad 6 is fixedly connected to the middle of one side of the upper cover plate 5;

[0050] Controller 7 is fixedly connected to one side of the device body 1;

[0051] With the clamping mechanism 4, multiple water-cooled wall tubes that need to be tested can be placed in it for testing at the same time. At the same time, it is possible to test water-cooled wall tubes of different sizes, thereby effectively improving the efficiency of the test and saving time and effort.

[0052] As an example of this utility model,

[0053] Limiting mechanism 3 includes:

[0054] Limiting groove 13 is formed on the upper surface of the device body 1;

[0055] Bottom circular groove 14 is formed at the lower end of the limiting groove 13;

[0056] Two limiting plates 15 are provided and are slidably disposed on both sides of the limiting groove 13;

[0057] Limiting pressure columns 16 are provided in a total of several and are respectively provided on both sides of the limiting plate 15. One end of the limiting pressure column 16 is fixedly connected to one side of the adjacent limiting plate 15, and the other end of the limiting pressure column 16 is fixedly connected to the inner side of the device body 1.

[0058] There are two inclined ends 17 of the limiting plate, which are respectively opened on the upper end of the adjacent limiting plate 15.

[0059] Before the test, the water-cooled wall tube to be tested is placed into the limiting groove 13. By limiting the limiting plate 15, the water-cooled wall tube can quickly slide into the limiting groove 13 on the inclined side of the limiting plate inclined end 17. At this time, the limiting pressure column 16 squeezes the limiting plate 15 through the set spring to clamp the water-cooled wall tube and complete the fixation of the water-cooled wall tube. At the same time, the limiting plate 15 can clamp water-cooled wall tubes of different sizes, thereby improving the applicability and test range of this device.

[0060] As an example of this utility model,

[0061] Clamping mechanism 4 includes:

[0062] Clamping base 8, one side of clamping base 8 is fixedly connected to one side of device body 1;

[0063] Clamping ring 9, a number of clamping rings 9 are provided and the array is fixedly connected to the upper surface of clamping base 8;

[0064] Slide 10, there are several slide 10s, and they are respectively slidably disposed on the upper and lower sides inside each clamping ring 9;

[0065] Clamping posts 11 are provided in a plurality of arrays arranged on the upper and lower sides of each clamping ring 9. The two ends of the clamping posts 11 are fixedly connected to the adjacent slide plate 10 and one side of the clamping ring 9, respectively.

[0066] A plurality of inclined fixing plates 12 are provided and are respectively fixedly connected to both ends of each slide plate 10;

[0067] After the water-cooled wall tube is clamped inside the limiting mechanism 3, one end of the water-cooled wall tube is slid into the clamping ring 9. The other end of the water-cooled wall tube can be quickly slid into the slide plate 10 through the inclined fixing plate 12 and then fixed by the clamping column 11 to complete the fixation of one end of the water-cooled wall tube. At this time, the test tool can be quickly inserted from the other end of the slide plate 10 to complete the docking and fixation of the water-cooled wall tube test.

[0068] Working principle: Before the test, the water-cooled wall tube to be tested is placed into the limiting groove 13. Through the limiting plate 15, the water-cooled wall tube can quickly slide into the limiting groove 13 on the inclined side of the limiting plate 17. At this time, the limiting pressure column 16 squeezes the limiting plate 15 through the set spring to clamp the water-cooled wall tube and complete the fixation of the water-cooled wall tube. After the water-cooled wall tube is clamped in the limiting mechanism 3, one end of the water-cooled wall tube is slid into the clamping ring 9. One end of the water-cooled wall tube can quickly slide into the slide plate 10 through the inclined fixing plate 12 and then be fixed by the clamping column 11 to complete the fixation of one end of the water-cooled wall tube. At this time, the test tool can be quickly inserted from the other end of the slide plate 10 to complete the docking and fixation of the water-cooled wall tube test.

[0069] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tool for a ball-passing test of water-cooled wall tubes, comprising a device body (1), characterized in that, Also includes: The base (2) is provided in several units and its upper end is fixedly connected to the lower surface of the device body (1) around the perimeter. Limiting mechanism (3), a plurality of limiting mechanisms (3) are provided and arrayed on the upper surface of the device body (1); Clamping mechanism (4), two clamping mechanisms (4) are provided and are respectively fixedly connected to both ends of the device body (1); The upper cover plate (5) is hinged at its lower end to one side of the upper surface of the device body (1); A rubber pad (6) is fixedly connected to the middle of one side of the upper cover plate (5).

2. The tool for ball-passing tests on water-cooled wall tubes according to claim 1, characterized in that: The limiting mechanism (3) includes: A limiting groove (13) is provided on the upper surface of the device body (1); Bottom circular groove (14), the bottom circular groove (14) is formed at the lower end of the limiting groove (13); Limiting plate (15), two of which are provided and are slidably disposed on both sides of the limiting groove (13).

3. The tool for ball-passing tests on water-cooled wall tubes according to claim 2, characterized in that, Also includes: Limiting pressure column (16), a total of several limiting pressure columns (16) are provided and are respectively provided on both sides of the limiting plate (15). One end of the limiting pressure column (16) is fixedly connected to one side of the adjacent limiting plate (15), and the other end of the limiting pressure column (16) is fixedly connected to the inner side of the device body (1).

4. The tool for ball-passing tests on water-cooled wall tubes according to claim 2, characterized in that, Also includes: The inclined end (17) of the limiting plate is provided in two parts and is respectively opened on the upper end of the adjacent limiting plate (15).

5. The tool for ball-passing tests on water-cooled wall tubes according to claim 1, characterized in that: The clamping mechanism (4) includes: A clamping base (8) is fixedly connected to one side of the device body (1) on one side. Clamping ring (9), a plurality of clamping rings (9) are provided and the array is fixedly connected to the upper surface of the clamping base (8); A sliding plate (10) is provided in a plurality of such plates and is slidably disposed on the upper and lower sides inside each clamping ring (9); Clamping posts (11) are provided in a plurality of arrays arranged on the upper and lower sides of each clamping ring (9). The two ends of the clamping posts (11) are fixedly connected to the adjacent sliding plate (10) and one side of the clamping ring (9), respectively.

6. The tool for ball-passing tests on water-cooled wall tubes according to claim 5, characterized in that, Also includes: An inclined fixing plate (12) is provided, and several inclined fixing plates (12) are respectively fixedly connected to both ends of each sliding plate (10).

7. The tool for ball-passing tests on water-cooled wall tubes according to claim 1, characterized in that, Also includes: The controller (7) is fixedly connected to one side of the device body (1).

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