Cable with anti-bending mechanism

By installing an anti-overbending mechanism and a metal armor layer on the outside of the cable sheath, the problems of cable bending resistance and heat dissipation are solved, thereby improving the cable's mechanical protection and heat dissipation performance.

CN223898074UActive Publication Date: 2026-02-10GUANGZHOU QIGUANG INTELLIGENT MFG TECH CO LTD
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Patent Information

Application Number
CN202520182869.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2026-02-10
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

Existing cables have poor bending resistance, are prone to mechanical damage due to excessive bending, and have insufficient heat dissipation performance, leading to overheating.

Method used

An anti-overbending mechanism is adopted on the outside of the protective sleeve, including a reinforcing sleeve, insert rod, locking block and locking slot, combined with a metal armor layer and honeycomb heat dissipation grooves to enhance the cable's bending resistance and heat dissipation performance.

Benefits of technology

It effectively prevents mechanical damage caused by excessive bending of cables, improves heat dissipation, reduces electromagnetic interference, and enhances impact and puncture resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric power facilities, and discloses a cable with an anti-bending mechanism, which comprises a protective sleeve and a plurality of anti-excessive-bending mechanisms arranged on the outer side of the protective sleeve, each anti-excessive-bending mechanism comprises two reinforcing sleeves, an inserting rod, a clamping block and a clamping groove, the reinforcing sleeves are made of engineering plastics, and the inserting rods are inserted into the clamping blocks and the clamping grooves. A plurality of inserting rods are fixed to the inner side of each reinforcing sleeve, a plurality of clamping blocks are fixed to one reinforcing sleeve, a plurality of clamping grooves used for clamping the clamping blocks are formed in the other reinforcing sleeve, a plurality of heat dissipation grooves are formed in the protective sleeve, a metal armor layer is arranged on the inner side of the protective sleeve, and a metal foil wrapping tape is arranged on the inner side of the metal armor layer. And a plurality of conductive cores are arranged in the metal foil wrapping tape. The cable provided by the utility model has a certain anti-bending capability, and mechanical damage caused by excessive bending of the cable is prevented; the heat dissipation performance is good, and the cable is prevented from overheating; good anti-electromagnetic interference performance is realized; good impact resistance and puncture resistance are realized.
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Description

Technical Field

[0001] This utility model relates to the field of power facility technology, and in particular to a cable with an anti-bending mechanism. Background Technology

[0002] A cable is an electrical or signal transmission device, typically composed of several or groups of conductors, and characterized by internal current conduction and external insulation. Cables can be used to transmit electrical (magnetic) energy and information, realizing the conversion of electromagnetic energy. They are widely used in urban underground power grids, power plant lead-out lines, internal power supply in industrial and mining enterprises, and underwater power transmission lines across rivers and seas. There are many types of cables, including power cables, control cables, compensating cables, shielded cables, and high-temperature cables. They consist of single or multiple conductors and insulation layers, used to connect circuits and electrical appliances.

[0003] Existing cables generally have limited bending resistance and are prone to mechanical damage due to excessive bending. Furthermore, due to resistance, cables generate significant heat during power transmission. Given their generally poor heat dissipation, prolonged power transmission can easily lead to overheating and affect usability. Therefore, there is an urgent need to develop a cable with sufficient bending resistance to prevent mechanical damage from excessive bending, excellent heat dissipation, and to prevent overheating, thus overcoming current shortcomings and meeting current needs. Utility Model Content

[0004] The purpose of this invention is to provide a cable with an anti-bending mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A cable with an anti-bending mechanism includes a protective sleeve, a conductive core, a filler, a metal foil wrapping, a metal armor layer, and an anti-over-bending mechanism. Multiple anti-over-bending mechanisms are installed on the outer side of the protective sleeve. Each anti-over-bending mechanism includes a reinforcing sleeve, a plug, a locking block, and a locking slot. Two reinforcing sleeves are provided, each made of engineering plastic. Multiple plugs are fixed to the inner side of each reinforcing sleeve. The protective sleeve has mounting grooves for securing the reinforcing sleeves and multiple insertion holes for plug insertion. Multiple locking blocks are fixed to one reinforcing sleeve, and multiple locking slots are provided to secure the locking blocks to the other reinforcing sleeve. The protective sleeve is made of ethylene propylene rubber and has multiple heat dissipation grooves in a honeycomb pattern. A metal armor layer made of steel wire is provided on the inner side of the protective sleeve, and a metal foil wrapping is provided on the inner side of the metal armor layer, with multiple conductive cores installed within the metal foil wrapping.

[0007] Preferably, the conductive core is made of copper or aluminum alloy.

[0008] Preferably, an inner semiconductive shielding layer is provided on the outer side of the conductive core, an insulating sleeve is provided on the outer side of the inner semiconductive shielding layer, and an outer semiconductive shielding layer is provided on the outer side of the insulating sleeve.

[0009] Preferably, both the inner and outer semiconductive shielding layers are made of conductive fiber composite materials.

[0010] Preferably, the protective sleeve is provided with a filler, which is made of a polypropylene layer.

[0011] The beneficial effects of this utility model are as follows: During use, the cable has an anti-over-bending mechanism arranged at intervals on the protective sleeve. Because the reinforcing sleeve is made of engineering plastic, it has high strength and poor deformation capacity. When the cable bends to the reinforcing sleeve, it is blocked, making it difficult for the cable near the reinforcing sleeve to bend, thereby controlling the maximum bending angle of the cable and preventing mechanical damage caused by excessive bending. In addition, the heat generated by the conductive core is transferred outward to the metal foil wrapping and metal armor layer. Both the metal foil wrapping and metal armor layer are made of metal and have good thermal conductivity. The heat is transferred to the protective sleeve through the metal armor layer. The protective sleeve is provided with multiple honeycomb-shaped heat dissipation grooves, which increase the surface area of ​​the protective sleeve, thereby increasing the contact area between the protective sleeve and the air and improving the heat dissipation effect. The inner and outer semi-conductive shielding layers reduce external electromagnetic interference. The metal armor layer also improves the impact and puncture resistance. In summary, this utility model has a certain degree of resistance to bending, preventing mechanical damage caused by excessive bending of the cable; good heat dissipation, preventing the cable from overheating; good electromagnetic interference resistance; and good impact and puncture resistance. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0013] Figure 2 This utility model Figure 1 A diagram illustrating the split state.

[0014] Figure 3 This is an internal sectional view of the present invention.

[0015] Figure 4 This is a partial structural schematic diagram of the present invention.

[0016] Figure 5 This utility model Figure 4 A diagram illustrating the split state.

[0017] Figure 6 This utility model Figure 4 Internal sectional view.

[0018] Legend:

[0019] 1. Protective sleeve; 101. Heat dissipation groove; 102. Mounting groove; 103. Insertion hole; 2. Conductive core; 201. Inner semi-conductive shielding layer; 202. Insulating sleeve; 203. Outer semi-conductive shielding layer; 3. Filler; 4. Metal foil wrapping tape; 5. Metal armor layer; 6. Anti-over-bending mechanism; 601. Reinforcing sleeve; 602. Insert rod; 603. Locking block; 604. Locking slot. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] Specific implementation examples are given below.

[0022] See Figures 1-6In this embodiment of the present invention, a cable with an anti-bending mechanism includes a protective sleeve 1, a conductive core 2, a filler 3, a metal foil wrapping tape 4, a metal armor layer 5, and an anti-over-bending mechanism 6. Multiple anti-over-bending mechanisms 6 are installed on the outer side of the protective sleeve 1. Each anti-over-bending mechanism 6 includes a reinforcing sleeve 601, a plug 602, a locking block 603, and a locking groove 604. There are two reinforcing sleeves 601, which are made of engineering plastic to give them good strength. Each reinforcing sleeve 601... Multiple insertion rods 602 are fixed on the inner side of each sleeve. The protective sleeve 1 has mounting grooves 102 for securing the reinforcing sleeve 601, and multiple insertion holes 103 for inserting the insertion rods 602. One reinforcing sleeve 601 has multiple locking blocks 603 fixed on it, and the other reinforcing sleeve 601 has multiple locking slots 604 for securing the locking blocks 603. The protective sleeve 1 is made of ethylene propylene rubber, giving it good thermal conductivity and insulation properties. Multiple heat dissipation grooves 1 are provided on the protective sleeve 1. 01. The heat dissipation groove 101 is honeycomb-shaped. The heat dissipation groove 101 can increase the surface area of ​​the protective sleeve 1, thereby increasing the contact area between the protective sleeve 1 and the air and improving the heat dissipation effect. The inner side of the protective sleeve 1 is provided with a metal armor layer 5. The metal armor layer 5 is made of steel wire, which has good thermal conductivity. The inner side of the metal armor layer 5 is provided with a metal foil wrapping tape 4. Multiple conductive cores 2 are installed in the metal foil wrapping tape 4. The conductive cores 2 are made of copper or aluminum alloy, which gives them good conductivity. The outer side of the conductive cores 2 is provided with an inner semi-conductive shielding layer 201. The outer side of the inner semi-conductive shielding layer 201 is provided with an insulating sleeve 202. The outer side of the insulating sleeve 202 is provided with an outer semi-conductive shielding layer 203. Both the inner semi-conductive shielding layer 201 and the outer semi-conductive shielding layer 203 are made of conductive fiber composite material. The setting of the inner semi-conductive shielding layer 201 and the outer semi-conductive shielding layer 203 reduces external electromagnetic interference. The protective sleeve 1 is provided with a filler 3. The filler 3 is made of polypropylene layer and fills the gaps.

[0023] Working principle: During use, this cable has an anti-over-bending mechanism 6 arranged at intervals on the protective sleeve 1. Because the reinforcing sleeve 601 is made of engineering plastic, it has high strength and poor deformation ability. When the cable bends to the reinforcing sleeve 601, it will be blocked, making it difficult for the cable near the reinforcing sleeve 601 to bend, thereby controlling the maximum bending angle of the cable and preventing mechanical damage caused by excessive bending. In addition, the heat generated by the conductive core 2 is transferred outward to the metal foil wrapping tape 4 and the metal armor layer 5. Both the metal foil wrapping tape 4 and the metal armor layer 5 are made of metal and have good thermal conductivity. The heat is transferred to the protective sleeve 1 through the metal armor layer 5. The protective sleeve 1 is provided with multiple honeycomb heat dissipation grooves 101. The heat dissipation grooves 101 can increase the surface area of ​​the protective sleeve 1, thereby increasing the contact area between the protective sleeve 1 and the air and improving the heat dissipation effect. The inner semi-conductive shielding layer 201 and the outer semi-conductive shielding layer 203 reduce external electromagnetic interference. The metal armor layer 5 can also improve the impact resistance and puncture resistance.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cable with an anti-bending mechanism, characterized in that, The protective sleeve (1) includes a conductive core (2), a filler (3), a metal foil wrapping (4), a metal armor layer (5), and an anti-over-bending mechanism (6). Multiple anti-over-bending mechanisms (6) are installed on the outer side of the protective sleeve (1). Each anti-over-bending mechanism (6) includes a reinforcing sleeve (601), insert rods (602), a locking block (603), and a locking groove (604). There are two reinforcing sleeves (601). Each reinforcing sleeve (601) is made of engineering plastic. Multiple insert rods (602) are fixed to the inner side of each reinforcing sleeve (601). The protective sleeve (1) has an installation groove (102) for locking the reinforcing sleeve (601). The protective sleeve (1) is provided with multiple insertion holes (103) for inserting the insertion rod (602). Multiple locking blocks (603) are fixed on one of the reinforcing sleeves (601), and multiple slots (604) for locking the locking blocks (603) are provided on the other reinforcing sleeve (601). The protective sleeve (1) is made of ethylene propylene rubber. Multiple heat dissipation grooves (101) are provided on the protective sleeve (1). The heat dissipation grooves (101) are honeycomb-shaped. A metal armor layer (5) is provided on the inner side of the protective sleeve (1). The metal armor layer (5) is made of steel wire. A metal foil wrapping tape (4) is provided on the inner side of the metal armor layer (5). Multiple conductive cores (2) are installed inside the metal foil wrapping tape (4).

2. The cable with an anti-bending mechanism according to claim 1, characterized in that, The conductive core (2) is made of copper or aluminum alloy.

3. A cable with an anti-bending mechanism according to claim 1, characterized in that, An inner semiconductive shielding layer (201) is provided on the outside of the conductive core (2), an insulating sleeve (202) is provided on the outside of the inner semiconductive shielding layer (201), and an outer semiconductive shielding layer (203) is provided on the outside of the insulating sleeve (202).

4. A cable with an anti-bending mechanism according to claim 3, characterized in that, Both the inner semiconductive shielding layer (201) and the outer semiconductive shielding layer (203) are made of conductive fiber composite material.

5. A cable with an anti-bending mechanism according to claim 1, characterized in that, The protective sleeve (1) is provided with a filler (3), which is made of a polypropylene layer.