Inductor and radio frequency equipment

By using a parallel mounting plate and winding structure in the inductor, the problem of difficult winding fit was solved, achieving uniform coil turns, improving the stability and performance of the inductor, and meeting the needs of electronic devices for high-performance inductors.

CN223898122UActive Publication Date: 2026-02-10SHENZHEN CSL VACUUM SCI & TECH CO LTD
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Patent Information

Application Number
CN202520470396.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-02-10
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

Traditional winding methods make it difficult for the inductor windings of single-layer stacked coil structures to adhere properly and stack evenly, which affects the stability and performance of the inductor.

Method used

Two parallel mounting plates are used, and a winding structure is placed between the mounting plates. Lead wires are wound around the winding structure to form a coil. The maximum radial length of the coil is less than or equal to the maximum radial length of the mounting plate. Friction is increased by winding posts and anti-slip textures to ensure stable winding of the lead wires.

Benefits of technology

This achieves uniform coil turns, improves the stability and performance of the inductor, meets the requirements of electronic devices for high-performance inductors, and prevents the coil from becoming loose.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electronic equipment, and discloses an inductor and radio frequency equipment, which comprise two mounting plates, the two mounting plates are oppositely arranged in parallel, and the distance between the two mounting plates is matched with the maximum length of a lead extending along the direction perpendicular to the axial direction; and the winding structure is arranged between the two mounting plates, a lead is suitable for being wound on the winding structure to form a coil, and the maximum radial length of the coil is smaller than or equal to the maximum radial length of the mounting plates. According to the inductor provided by the utility model, the two mounting plates which are parallel to each other are arranged, and the distance between the two mounting plates is matched with the width of a lead, so that a stable frame is provided for winding; the winding structure facilitates winding of leads to form a coil, the problems that winding wires are not prone to being attached and cannot be evenly stacked are effectively solved, it is guaranteed that the number of turns of the coil is even, inductor stability and product performance are improved, and the requirement of electronic equipment for a high-performance inductor is met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electronic equipment technical field, concretely relates to an inductance and radio frequency equipment. BACKGROUND

[0002] Inductance is an important component in electronic circuits, which can convert electrical energy into magnetic energy and store it. When current passes through inductance, a magnetic field is generated around it. This electromagnetic induction phenomenon makes inductance have the characteristics of hindering current change. In the circuit, inductance is often used in filtering, oscillation, energy storage and other scenes, and plays a key role in maintaining the stable operation of the circuit and realizing specific functions.

[0003] With the development of electronic equipment towards small size and high performance, the design requirements of single-layer superimposed coil structure inductance are higher. In order to achieve specific electromagnetic performance and meet the inductance value demand, the coil is often designed into irregular shape with bending and complex curve, which is difficult to deal with by traditional winding method. The operator needs to adjust the angle and force constantly to ensure that the wire is attached and uniformly superimposed during winding. Slight deviation will make the number of turns of the coil uneven, affecting the stability of inductance and product performance. SUMMARY

[0004] Therefore, the utility model provides an inductance and radio frequency equipment to solve the problem that the single-layer superimposed coil structure inductance is not easy to attach and cannot be uniformly superimposed during winding.

[0005] In the first aspect, the utility model provides an inductance, comprising:

[0006] Two mounting plates, the two mounting plates are arranged in parallel, and the distance between the two mounting plates is matched with the maximum length of the lead wire extending in the direction perpendicular to the axial direction;

[0007] Winding structure, the winding structure is arranged between the two mounting plates, the winding structure is suitable for winding the lead wire and forming a coil, and the maximum radial length of the coil is less than or equal to the maximum radial length of the mounting plate.

[0008] Optionally, the winding structure comprises at least two winding columns, the axial directions of the at least two winding columns are arranged in parallel, and the two ends of the winding column are respectively vertically connected with the plate surface of the two mounting plates and fixed, and the lead wire is sequentially wound around the circumferential direction of the at least two winding columns, thereby forming a coil.

[0009] Optionally, the cross-sectional shape of the winding column is circular.

[0010] Optionally, the cross-sectional shape of the winding column is polygonal, and the number of sides of the polygon is greater than or equal to 3.

[0011] Optionally, the surface of the winding post is provided with anti-slip texture, which is adapted to increase the friction between the lead wire and the winding post.

[0012] Optionally, the mounting plate is provided with a wire-passing hole, which is adapted to pass a lead wire between the two mounting plates.

[0013] Optionally, the threading hole is disposed on the surface of the mounting plate between the two winding posts.

[0014] Optionally, the mounting plate has a circular shape.

[0015] Optionally, the mounting plate has multiple heat dissipation holes on its surface.

[0016] Beneficial effects

[0017] The inductor provided by this utility model includes two mounting plates arranged parallel to each other, with the distance between the two mounting plates matching the maximum length of the lead wire extending perpendicular to the axial direction. A winding structure is disposed between the two mounting plates, suitable for winding the lead wire to form a coil, and the maximum radial length of the coil is less than or equal to the maximum radial length of the mounting plate. This inductor provides a stable framework for winding by using two parallel mounting plates with a distance matching the lead wire width; the winding structure facilitates winding the lead wire to form a coil, effectively solving the problems of difficulty in achieving proper fit and uniform stacking of the windings, ensuring uniform coil turns, improving inductor stability and product performance, meeting the needs of electronic devices for high-performance inductors, and ensuring the coil is clamped and fixed by the two mounting plates to prevent loosening.

[0018] Secondly, this utility model also provides a radio frequency device, including the inductor described in any of the above claims. Attached Figure Description

[0019] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0020] Fig. 1 This is a schematic diagram of the structure of an inductor according to an embodiment of the present invention;

[0021] Fig. 2 This is a side view of the inductor according to an embodiment of the present invention;

[0022] Fig. 3 Another structure diagram of the inductor of the embodiment of the present application.

[0023] Explanation of reference signs:

[0024] 1, mounting plate; 11, threading hole; 12, heat dissipation hole; 2, winding column. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts fall within the scope of protection of the present application.

[0026] The embodiments of the present application will be described below in combination with Figs. 1 to 3 .

[0027] According to the embodiments of the present application, an inductor is provided, which comprises:

[0028] Two mounting plates 1, which are arranged in parallel relative to each other and have a distance between them adapted to the maximum length of the lead extending in the direction perpendicular to the axial direction;

[0029] A winding structure, which is arranged between the two mounting plates 1 and is adapted to wind the lead and form a coil thereon, and the maximum radial length of the coil is less than or equal to the maximum radial length of the mounting plate 1, so as to ensure that the two mounting plates 1 can limit the coil in the axial direction of the winding structure.

[0030] It should be noted that when the lead is a regular ordinary lead with a circular cross section, the maximum length of the lead extending in the direction perpendicular to the axial direction is the diameter of the lead; when the lead is flat or has other irregular shapes, the maximum length of the lead extending in the direction perpendicular to the axial direction is the maximum distance between two points on the cross section.

[0031] It should be noted that the two mounting plates 1 are arranged in parallel, providing a stable and regular frame for the winding structure. During winding, the coil can be wound in a relatively regular space, avoiding deviations caused by problems such as angle inclination of the mounting plate 1. At the same time, the distance between the two mounting plates 1 is adapted to the maximum length of the lead extending in the direction perpendicular to the axial direction, ensuring that the lead does not shake or deviate when winding between the mounting plates 1, affecting the tightness and uniformity of the coil; nor will the lead be difficult to pass through or be excessively pressed during winding due to the small gap, damaging the lead or affecting the winding efficiency, thereby ensuring the stability of the inductor.

[0032] The inductor provided by the embodiment provides a stable frame for winding by arranging two mounting plates 1 in parallel and with a distance adapted to the width of the lead; the winding structure therebetween facilitates winding the lead to form a coil, effectively solving the problems of difficult adhesion and uneven stacking during winding, ensuring uniform number of turns of the coil, improving the stability of the inductor and the performance of the product, meeting the demand of electronic equipment for high-performance inductors, and the maximum radial length of the coil is less than or equal to the maximum radial length of the mounting plate 1, so that the coil is clamped and fixed by the two mounting plates 1, preventing loosening.

[0033] Further, the winding structure includes at least two winding columns 2, the axial directions of the at least two winding columns 2 are arranged in parallel, and the two ends of the winding column 2 are respectively vertically abutted and fixed with the plate surfaces of the two mounting plates 1, and the lead is sequentially wound around the circumferences of the at least two winding columns 2, thereby forming a coil.

[0034] In the embodiment, the number of winding columns 2 is two, the two winding columns 2 are axially parallel and equally spaced, and they evenly share the winding task of the lead. Of course, in other embodiments, other numbers of winding columns 2 can be arranged according to actual needs, such as 3, 4 or more, and the multiple (3 or more) winding columns 2 are distributed in a ring shape to ensure the uniformity of winding. Here, the specific number of winding columns 2 is not limited.

[0035] It should be noted that the axial directions of the at least two winding columns 2 are parallel to each other, ensuring that the lead is wound along a parallel path during winding, so that each turn of the coil can be kept on a relatively parallel plane, which is beneficial to improve the uniformity and stability of the coil. The two ends of the winding column 2 are respectively vertically abutted and fixedly connected with the plate surfaces of the two mounting plates 1, which not only ensures the stability of the winding column 2 between the mounting plates 1, but also provides reliable support for the winding of the lead.

[0036] Further, the cross-sectional shape of the winding column 2 is circular.

[0037] Specifically, during winding, the lead wire can be more smoothly wound around the circumference of the circular winding column 2. Since the curvature of each point on the circular surface is the same, the operator does not need to frequently adjust the winding angle during the winding process, and only needs to maintain uniform winding strength to make the lead wire tightly and uniformly wound on the winding column 2, thereby improving the winding efficiency and the manufacturing quality of the coil. Moreover, the arc-shaped side surface can make the lead wire uniformly stressed during winding, thereby reducing the deformation or damage of the lead wire caused by uneven local stress, thereby ensuring the stability and reliability of the coil, and reducing the scratch damage to the surface of the lead wire.

[0038] In an optional embodiment, the cross-sectional shape of the winding column 2 can be a polygon, and the number of sides of the polygon is greater than or equal to 3.

[0039] It should be noted that the edges of the polygonal winding column 2 provide stable positioning points for the lead wire to prevent sliding, ensure accurate and uniform number of turns, improve the stability of inductance performance, and meet the demand of high-precision inductance value circuit. Different numbers of winding columns 2 can be selected as needed to achieve specific inductance characteristics, which is suitable for scenarios with special requirements for magnetic field distribution, and provides more possibilities for inductance diversification applications. Here, the cross-sectional shape of the winding column 2 is not limited, and the specific shape can be selected according to the application scenario of the inductance.

[0040] Further, the surface of the winding column 2 is provided with anti-slip lines, and the anti-slip lines are suitable for increasing the friction between the lead wire and the winding column 2.

[0041] As can be easily understood, the anti-slip lines increase the friction with the lead wire, effectively prevent the lead wire from sliding and shifting during winding, ensure the accuracy of the number of turns, maintain uniform and tight winding state, and improve the stability and reliability of the inductance coil.

[0042] Further, the mounting plate 1 is provided with a threading hole 11, and the threading hole 11 is suitable for threading the lead wire between the two mounting plates 1.

[0043] It should be noted that the shape of the threading hole 11 is set to be circular in this embodiment, and since it has no corners, the lead wire is not easy to be scratched when passing through, which can ensure the integrity of the conductor insulation layer and ensure electrical safety. Moreover, the circular hole is relatively simple to process, whether it is drilled, punched or injection molded, and the cost is relatively low. In terms of size, the diameter of the threading hole 11 needs to be accurately controlled, and it is usually 0.1-0.3 mm larger than the outer diameter of the lead wire. If the hole diameter is too small, the lead wire will encounter a large resistance when threading, which not only increases the operation difficulty, but also may cause the lead wire surface to wear or even be damaged, affecting the inductance performance; and if the hole diameter is too large, the lead wire is easy to shake when passing through, and it is difficult to accurately position the initial winding position, and the winding process may also deviate, causing the coil to be wound unevenly, thereby reducing the stability and reliability of the inductance.

[0044] As is easily understood, the wire hole 11 provides a precise guide path for the lead wire, allowing it to smoothly and quickly enter the winding area between the two mounting plates 1. This prevents the lead wire from wandering around outside the mounting plate 1, effectively preventing winding errors or short circuit risks caused by messy lead wire arrangement, and ensuring the orderliness and efficiency of the winding process.

[0045] Furthermore, the threading hole 11 is provided on the surface of the mounting plate 1 between the two winding posts 2.

[0046] It is easy to understand that by setting the wire hole 11 on the surface of the mounting plate 1 between the two winding posts 2, the lead wire can directly reach the winding post 2 through the wire hole 11 at this position with the shortest path without having to move a long distance. This effectively reduces the bending and twisting of the lead wire, reduces the difficulty of operation, and improves the winding efficiency.

[0047] Specifically, in this embodiment, the wire hole 11 is located at the center of the mounting plate 1, and two winding posts 2 are symmetrically distributed on opposite sides of the wire hole 11 and are arranged close to the wire hole 11 so that the lead wire can be smoothly wound on the winding post 2 after passing through the wire hole.

[0048] Furthermore, the surface of mounting plate 1 is circular.

[0049] It is easy to understand that the circular mounting plate 1 has good structural stability. Its concentricity ensures that the force distribution is uniform when subjected to external forces or electromagnetic forces, and stress concentration is less likely to occur, thus ensuring the stable operation of the inductor in complex environments. From the perspective of winding, the circular outline facilitates the uniform distribution of the winding posts 2 around the center, allowing the leads to be wound within a regular circumference during the winding process. This helps to form a uniform and symmetrical coil structure, thereby optimizing the magnetic field distribution of the inductor and improving its performance.

[0050] In an optional embodiment, the mounting plate 1 can also be rectangular. A rectangular mounting plate 1 facilitates standardized production, enabling more efficient use of raw materials during mass manufacturing, reducing waste of scrap materials, and lowering production costs. Furthermore, the rectangular shape better fits the rectangular layout on the circuit board when combined with other electronic components, facilitating overall circuit design and wiring planning.

[0051] Furthermore, multiple heat dissipation holes 12 are provided on the surface of the mounting plate 1.

[0052] It is easy to understand that multiple heat dissipation holes 12 are provided on the mounting plate 1 to effectively improve the heat dissipation performance of the inductor. When the inductor is working, the current passing through the coil generates heat. If this heat cannot be dissipated in time, the inductor temperature will rise, thus affecting its performance and lifespan. The presence of heat dissipation holes 12 provides a channel for heat transfer, allowing heat to be quickly conducted from the inside of the mounting plate 1 to the external environment, reducing the inductor's operating temperature. This not only ensures that the inductor operates within a stable temperature range, improving its reliability, but also reduces inductor parameter drift caused by temperature changes, ensuring that the inductor maintains stable electrical performance in the circuit and extending its service life in various electronic devices.

[0053] Reference Fig. 3 As shown, in this embodiment, multiple heat dissipation holes 12 are arranged in a circular pattern on the surface of the mounting plate 1. The heat dissipation holes 12 are located at the midpoint of the radius of the mounting plate 1 to ensure stable heat dissipation of the inductor. In an optional embodiment, they can also be arranged in an array on the mounting plate 1, evenly covering the effective area of ​​the mounting plate 1, ensuring that heat is dissipated evenly.

[0054] It should be noted that the specific size of the heat dissipation hole 12 is not limited here. Its size can be reasonably selected according to the size of the mounting plate 1, the thickness of the lead wire, and the heat generation of the inductor itself.

[0055] In addition, to secure the lead end of the coil at the other end after winding, adhesive or clips can be used to fix the lead end to the edge of the mounting plate 1 to prevent the lead from loosening.

[0056] This embodiment also provides a radio frequency device, including the inductor described above.

[0057] Although embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.

Claims

1. An inductor, characterized in that, include: Two mounting plates (1) are arranged in parallel relative to each other, and the distance between the two mounting plates (1) is adapted to the maximum length of the lead wire extending in a direction perpendicular to the axial direction; A winding structure is disposed between two mounting plates (1), the winding structure is adapted to wind the lead wire to form a coil, and the maximum radial length of the coil is less than or equal to the maximum radial length of the mounting plate (1).

2. The inductor according to claim 1, characterized in that, The winding structure includes at least two winding posts (2), the axial directions of the at least two winding posts (2) are parallel to each other, and the two ends of the winding posts (2) are perpendicularly abutted and fixed to the surfaces of the two mounting plates (1), respectively. The lead wire is sequentially wound around the circumference of the at least two winding posts (2) to form a coil.

3. The inductor according to claim 2, characterized in that, The cross-sectional shape of the winding post (2) is circular.

4. The inductor according to claim 2, characterized in that, The cross-sectional shape of the winding post (2) is a polygon, and the number of sides of the polygon is greater than or equal to 3.

5. The inductor according to any one of claims 2-4, characterized in that, The surface of the winding post (2) is provided with anti-slip texture, which is suitable for increasing the friction between the lead wire and the winding post (2).

6. The inductor according to any one of claims 2-4, characterized in that, The mounting plate (1) is provided with a wire hole (11), which is suitable for threading a lead wire between the two mounting plates (1).

7. The inductor according to claim 6, characterized in that, The threading hole (11) is provided on the surface of the mounting plate (1) between the two winding posts (2).

8. The inductor according to any one of claims 1-4, characterized in that, The mounting plate (1) has a circular shape.

9. The inductor according to any one of claims 1-4, characterized in that, The mounting plate (1) has multiple heat dissipation holes (12) on its surface.

10. A radio frequency device, characterized in that, Including the inductor as described in any one of claims 1-9.