Double-channel cleaning machine

Abstract

The utility model relates to a double-channel cleaning machine which can remove foreign matters on the surfaces of materials by spraying and cleaning the materials to be cleaned through a spraying and cleaning area. Stains on the surfaces of the materials can be removed through the ultrasonic cleaning area; cleaning liquid and loose dirt remaining on the materials can be removed through the first spraying and rinsing area; colloids on the materials can be effectively removed through the degumming area; the cleanliness of the materials is further ensured through the second spraying and rinsing area; moisture on the surface of the material can be removed through the first water cutting area; extra ultrasonic cleaning is provided through the ultrasonic rinsing area, and it is ensured that the complex or difficult-to-touch area is thoroughly cleaned; residual water can be further removed through the second water cutting area, and water spots or water marks are prevented from appearing on the surfaces of the materials; the materials are dried in a short time through the drying area, so that the production time is saved; the double-channel cleaning machine is further provided with two full-automatic conveying channels, and the equipment capacity and the cleaning efficiency are greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to cleaning equipment technical field, concretely relates to a double pass cleaning machine. BACKGROUND

[0002] At present, many precision machined parts need to be cleaned, and the glue, chips, rust and dirt are removed, and the manufacturers usually use cleaning machines to clean the parts. However, the existing cleaning machines mostly have poor cleaning effect, especially for the parts with glue, and the cleaning efficiency is not high. CONTENT OF THE UTILITY MODEL

[0003] The utility model aims at providing a novel double pass cleaning machine.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the technical scheme that:

[0005] The utility model provides a double pass cleaning machine, it includes frame and the spray cleaning area, ultrasonic cleaning area, first spray rinsing area, degumming area, second spray rinsing area, first cut water area, ultrasonic rinsing area, second cut water area and drying area that are sequentially arranged on the frame along the length direction of the frame,

[0006] The spray cleaning area, the first spray rinsing area and the second spray rinsing area all have spray assembly;

[0007] The ultrasonic cleaning area and the ultrasonic rinsing area all have ultrasonic cleaning tank, ultrasonic generator arranged on the ultrasonic cleaning tank;

[0008] The degumming area includes high temperature glue boiling tank and the glue boiling spray assembly that is separately arranged on both sides of the high temperature glue boiling tank;

[0009] The first cut water area and the second cut water area all have cut water fan;

[0010] The drying area has drying assembly,

[0011] The double pass cleaning machine further includes conveying mechanism arranged on the frame, and the conveying mechanism is used for conveying the material to be cleaned into the spray cleaning area and sequentially into each area along the length direction of the frame, and the conveying mechanism has two conveying channels arranged side by side.

[0012] The double-channel cleaning machine of the present application has a spray cleaning area, an ultrasonic cleaning area, a first spray rinsing area, a degumming area, a second spray rinsing area, a first water cutting area, an ultrasonic rinsing area, a second water cutting area, and a drying area. The spray cleaning area is used to spray and clean the material to be cleaned, so as to remove foreign matters (such as iron filings) on the surface of the parts. The ultrasonic cleaning area is used to deeply clean the material, so as to remove stains on the surface of the material. The first spray rinsing area is used to remove the cleaning liquid and loose dirt remaining on the material, so as to prepare for the subsequent degumming step. The degumming area is used to realize degumming and effectively remove the colloid on the material. The second spray rinsing area is used to further ensure the cleanliness of the material and remove the dirt possibly remaining in the degumming area. The first water cutting area is used to remove the water on the surface of the material, so as to prepare for the subsequent ultrasonic rinsing. The ultrasonic rinsing area is used to provide additional ultrasonic cleaning, so as to ensure that the complex or hard-to-reach areas are thoroughly cleaned. The second water cutting area is used to further remove the residual water, so as to ensure that the material is as dry as possible before entering the drying area, thereby avoiding water stains or water marks on the surface of the material. The drying area is used to make the material dry in a short time, thereby saving production time. Meanwhile, the double-channel cleaning machine also has two fully-automatic conveying channels, which greatly improve the production capacity and cleaning efficiency of the equipment.

[0013] Preferably, the spray cleaning area further comprises a magnetic separator for separating the spray waste liquid of the spray cleaning area and a spray filter connected to the liquid outlet end of the magnetic separator. By arranging the magnetic separator, the iron filings or ferromagnetic substances in the spray waste liquid can be effectively removed, thereby reducing the burden of the subsequent filter and improving the efficiency of the filter.

[0014] Preferably, the high-temperature degumming tank is in communication with the hot water tank, and the high-temperature degumming tank has one or more.

[0015] Preferably, a bubbling air pump is arranged on the high-temperature degumming tank. The bubbling air pump can generate air bubbles in the high-temperature degumming tank, so that the cleaning liquid is stirred, thereby continuously stirring the material in the cleaning liquid and effectively removing the colloid on the surface of the material.

[0016] Preferably, the degumming area further comprises a mist suction fan arranged above and corresponding to the degumming spray assembly. The arrangement of the mist suction fan helps to improve the efficiency of the degumming spray assembly and ensure the stable operation of the entire system.

[0017] Preferably, the spray cleaning area, the first spray rinsing area, the second spray rinsing area, and the second water cutting area have a mist suction fan.

[0018] Preferably, the two conveying channels share one motor.

[0019] Preferably, the conveying passage located in the ultrasonic cleaning area and the ultrasonic rinsing area is concave downward and immersed in the cleaning liquid of the ultrasonic cleaning tank of the ultrasonic cleaning area and the ultrasonic rinsing area, and the conveying passage located in the degumming area is concave downward and immersed in the cleaning liquid of the high-temperature gum boiling tank.

[0020] In some embodiments, the conveying passage is a meshed conveying belt.

[0021] Preferably, the double-channel cleaning machine further comprises an air cooling area provided at the rear end of the drying area, and the air cooling area is provided with an air cooling fan.

[0022] Thanks to the above technical scheme, the double-channel cleaning machine has the following advantages compared with the prior art:

[0023] The double-channel cleaning machine has a compact structure, good cleaning effect, high cleaning efficiency and large production capacity. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a front view of a double-channel cleaning machine provided for Embodiment 1;

[0025] Figure 2 It is an enlarged schematic view of the front end part in Figure 1

[0026] Figure 3 It is an enlarged schematic view of the rear end part in Figure 1

[0027] Figure 4 It is a top view of a double-channel cleaning machine provided for Embodiment 1;

[0028] Figure 5 It is an enlarged schematic view of the front end part in Figure 4

[0029] Figure 6 It is a side view of a double-channel cleaning machine provided for Embodiment 1;

[0030] 1, rack; 11, mist suction fan; 12, air cooling fan; 2, spray cleaning area; 21, spray pump; 22, magnetic separator; 23, spray filter; 3, ultrasonic cleaning area; 31, ultrasonic filter; 4, first spray rinsing area; 5, degumming area; 51, first gum boiling spray station; 511, gum boiling spray pump; 52, high-temperature gum boiling station; 53, second gum boiling spray station; 54, hot water tank; 6, second spray rinsing area; 7, first water cutting area; 71, water cutting fan; 72, water cutting air pump; 8, ultrasonic rinsing area; 81, ultrasonic rinsing filter system; 9, second water cutting area; 10, drying area;

[0031] ​​​A, the feeding area; B, the discharging area; C, the water inlet pipeline; D, the sewage pipeline. DETAILED DESCRIPTION

[0032] The utility model will be further described below in conjunction with the embodiment shown in the drawings.

[0033] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can realize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0034] In the description of the embodiments of the utility model, it is understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "back" and the like is defined with the orientation shown in the drawings, that is, the orientation of the feeding area A is front, and the orientation of the discharging area B is back, which is only for the convenience of describing the embodiments of the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the utility model. Figure 1

[0035] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0036] In the embodiments of the utility model, unless otherwise specifically defined and limited, the "upper" or "lower" of the first feature to the second feature can include that the first and second features are in direct contact, or the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "upper", "upper side" and "upper surface" of the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "lower", "lower side" and "lower surface" of the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0037] ​The following disclosure provides many different embodiments or examples for implementing different structures of the present embodiments. In order to simplify the disclosure of the present embodiments, the components and settings of specific examples are described below. Of course, they are only examples and the purpose is not to limit the present embodiments. In addition, the present embodiments can repeatedly refer to numbers and / or letters in different examples, and such repetition is for the purpose of simplification and clarity, which in itself does not indicate the relationship between the various embodiments and / or settings discussed.

[0038] Embodiment 1

[0039] A double-channel cleaning machine, as shown in Figures 1 to 6 It includes a rack 1, a spray cleaning area 2, an ultrasonic cleaning area 3, a first spray rinsing area 4, a degreasing area 5, a second spray rinsing area 6, a first water cutting area 7, an ultrasonic rinsing area 8, a second water cutting area 9 and a drying area 10 arranged in sequence along the length direction of the rack 1, and a conveying mechanism arranged on the rack 1 and used for conveying the materials to be cleaned into the spray cleaning area 2 and sequentially into each area along the length direction of the rack 1.

[0040] The spray cleaning area 2 includes a spray chamber and a spray assembly arranged in the spray chamber. As an example, the spray assembly includes cleaning nozzles (not shown in the figure) arranged in the spray chamber and a spray pump 21 capable of driving the cleaning nozzles to spray, the cleaning nozzles having one or more, preferably multiple, and being arranged towards the conveying mechanism to spray and clean the materials to be cleaned on the conveying mechanism. By spraying and cleaning the materials to be cleaned through the cleaning nozzles, the iron filings or other foreign matters on the surface of the parts can be effectively removed. Further, the spray cleaning area 2 further includes a magnetic separator 22 connected at the liquid outlet end of the spray chamber and a spray filter 23, the magnetic separator 22 being used for separating the cleaning waste liquid after spraying, so as to remove the iron filings or ferromagnetic substances in the cleaning waste liquid, reduce the burden of the subsequent spray filter 23 and improve the efficiency of the spray filter 23. The spray filter 23 is connected at the liquid outlet end of the magnetic separator 22 and is used for further filtration to recycle the cleaning liquid. In order to improve the spraying efficiency, the present embodiment further provides a mist suction fan 11 above the spray chamber.

[0041] The ultrasonic cleaning area 3 includes an ultrasonic cleaning tank, an ultrasonic generator arranged on the ultrasonic cleaning tank and an ultrasonic circulating filtration system communicating with the ultrasonic cleaning tank. The ultrasonic circulating filtration system includes an ultrasonic filter 31 with the inlet end and the outlet end communicating with the ultrasonic cleaning tank and a circulating pump connected at the inlet end or the outlet end of the ultrasonic filter 31. Through the ultrasonic cleaning area 3, the materials can be deeply cleaned to remove the stains on the surface of the materials.

[0042] The first spray rinsing zone 4 has a spray chamber, a spray assembly arranged in the spray chamber, and a filter connected to the spray chamber and used for filtering the cleaning waste liquid in the spray chamber. For details, refer to the spray cleaning zone 2, which will not be described here. The first spray rinsing zone 4 removes the cleaning liquid and loosened dirt remaining on the material, preparing for the subsequent degumming step.

[0043] The degumming zone 5 includes a high-temperature gum boiling station 52 and two gum boiling spray stations (i.e., a first gum boiling spray station 51 and a second gum boiling spray station 53) arranged on both sides of the high-temperature gum boiling station 52, and a hot water tank 54 arranged on the outside and capable of supplying hot water to the high-temperature gum boiling station 52 and the gum boiling spray stations. The high-temperature gum boiling station 52 includes a high-temperature gum boiling tank, which is optionally provided with one or more, and a bubbling air pump arranged on the high-temperature gum boiling tank. The gum boiling spray assembly includes a gum boiling spray chamber, a gum boiling spray head arranged in the gum boiling spray chamber, and a gum boiling spray pump 511 capable of driving the gum boiling spray head to spray. As a preferred, the upper end of the gum boiling spray chamber is also provided with a mist suction fan 11. The colloid on the material cannot be completely removed by ultrasonic and spraying alone. By arranging the degumming zone 5, the colloid on the material can be removed by using high-temperature cleaning liquid.

[0044] The second spray rinsing zone 6 refers to the first spray rinsing zone 4, which will not be described here. The second spray rinsing zone 6 further ensures the cleanliness of the material and removes the dirt that may remain in the degumming zone 5.

[0045] The first water cutting zone 7 includes a water cutting chamber, a water cutting fan 71 and a water cutting air pump 72 arranged on the water cutting chamber. The first water cutting zone 7 removes the water on the surface of the material, preparing for the subsequent ultrasonic rinsing.

[0046] The ultrasonic rinsing zone 8 includes an ultrasonic rinsing filtration system 81, an ultrasonic cleaning tank, and an ultrasonic generator. For details, refer to the ultrasonic cleaning zone 3, which will not be described here. The ultrasonic rinsing zone 8 provides additional ultrasonic cleaning to ensure that complex or hard-to-reach areas are thoroughly cleaned.

[0047] The design of the second water cutting zone 9 refers to the first water cutting zone 7, which will not be described here. The second water cutting zone 9 further removes the residual water, ensuring that the material is as dry as possible before entering the drying zone 10, so as to avoid water stains or water marks on the surface of the material.

[0048] The drying zone 10 includes a drying chamber and a drying assembly arranged on the drying chamber. The drying assembly can refer to the prior art, which will not be specifically limited in the present application. The drying zone 10 makes the material dry in a short time, saving production time.

[0049] In the embodiment, the double-channel cleaning machine further comprises an air cooling area arranged at the rear side of the drying area 10, the air cooling area comprising an air cooling chamber and an air cooling fan 12 arranged on the air cooling chamber, an air outlet of the air cooling fan 12 being arranged towards the conveying mechanism, for cooling the dried materials to avoid unnecessary scalding.

[0050] The conveying mechanism has two conveying channels arranged side by side, and the two conveying channels preferably share one motor, thereby saving energy consumption, and meanwhile increasing the production capacity of the equipment and improving the cleaning efficiency. Taking one of the conveying channels as an example, the conveying channel comprises a feeding area A arranged at the front end of the rack 1, a discharging area B arranged at the rear end of the rack 1, and a working channel extending along the length direction of the rack 1 and penetrating through the areas, wherein the working channel located in the ultrasonic cleaning area 3 and the ultrasonic rinsing area 8 is concave downward and immersed in the cleaning liquid of the respective ultrasonic cleaning tank, and the working channel located in the degumming area 5 is concave downward and immersed in the cleaning liquid of the high-temperature gum boiling tank. As a preferred, the conveying channel is a meshed conveying belt driven by a motor. Of course, in some other embodiments, the working channel can also be a sliding rail extending in the same direction as the rack 1, a clamping assembly clamping or carrying a flower basket on the sliding rail, and a driving motor for driving the clamping assembly to slide.

[0051] The double-channel cleaning machine further comprises a water inlet pipeline C and a sewage discharge pipeline D, the water inlet pipeline C and the sewage discharge pipeline D being respectively communicated with the spray cleaning area 2, the ultrasonic cleaning area 3, the first spray rinsing area 4, the second spray rinsing area 6 and the ultrasonic rinsing area 8, for water inlet and sewage discharge.

[0052] The above embodiments are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application shall be covered within the protection scope of the present application.

Claims

1. A dual lane cleaning machine characterized by, The double-channel cleaning machine comprises a rack (1) and a spray cleaning area (2), an ultrasonic cleaning area (3), a first spray rinsing area (4), a degumming area (5), a second spray rinsing area (6), a first water cutting area (7), an ultrasonic rinsing area (8), a second water cutting area (9) and a drying area (10) arranged in sequence along the length direction of the rack (1), The spray cleaning area (2), the first spray rinsing area (4) and the second spray rinsing area (6) are provided with spray assemblies. The ultrasonic cleaning area (3) and the ultrasonic rinsing area (8) are provided with ultrasonic cleaning tanks and ultrasonic generators arranged on the ultrasonic cleaning tanks. The degumming area (5) comprises a high-temperature gum boiling tank and gum boiling spray assemblies arranged on both sides of the high-temperature gum boiling tank. The first water cutting area (7) and the second water cutting area (9) are provided with water cutting fans (71). The drying area (10) is provided with a drying assembly, The double-channel cleaning machine further comprises a conveying mechanism arranged on the rack (1), which is used for conveying the materials to be cleaned into the spray cleaning area (2) and sequentially into each area along the length direction of the rack (1), and the conveying mechanism is provided with two parallel conveying channels.

2. The dual lane washing machine of claim 1, wherein, The spray cleaning area (2) further comprises a magnetic separator (22) used for separating the spray waste liquid of the spray cleaning area (2) and a spray filter (23) connected to the liquid outlet of the magnetic separator (22).

3. The dual lane washing machine of claim 1, wherein, The high-temperature gum boiling tank is connected with a hot water tank (54), and the high-temperature gum boiling tank is provided with one or more.

4. The dual lane washing machine of claim 1 or 3, wherein, A bubbling air pump is arranged on the high-temperature gum boiling tank.

5. The dual lane washing machine of claim 1, wherein, The degumming area (5) further comprises a mist suction fan (11) arranged above the gum boiling spray assemblies.

6. The dual lane washing machine of claim 1, wherein, The spray cleaning area (2), the first spray rinsing area (4), the second spray rinsing area (6) and the second water cutting area (9) are provided with mist suction fans (11).

7. The dual lane washing machine of claim 1, wherein, The two conveying channels share one motor.

8. The dual lane washing machine of claim 1, wherein, The conveying channels located in the ultrasonic cleaning area (3) and the ultrasonic rinsing area (8) are recessed downward and immersed in the cleaning liquid of the ultrasonic cleaning tanks of the ultrasonic cleaning area (3) and the ultrasonic rinsing area (8), and the conveying channel located in the degumming area (5) is recessed downward and immersed in the cleaning liquid of the high-temperature gum boiling tank.

9. The dual lane washing machine of claim 8, wherein, The conveying channels are net-shaped conveying belts.

10. The dual lane washing machine of claim 1, wherein, The double-channel cleaning machine further comprises an air cooling area arranged at the rear end of the drying area (10), and the air cooling area is provided with an air cooling fan (12).

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