Vertical-row stamping die for producing VC sheet upper cover
By integrating multi-station vertical stamping dies and separate sprue stations, the problems of low production efficiency and inconvenient maintenance of existing VC sheet cover dies have been solved, realizing efficient and low-cost continuous stamping processing and flexible die maintenance.
Patent Information
- Application Number
- CN202520108657.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Existing VC sheet cover stamping dies require multiple independent workstations, resulting in high production costs, low efficiency, and poor die flexibility. The integrated upper die design leads to inconvenient maintenance and low production efficiency.
Design a vertical stamping die that integrates reinforcing ribs, guide holes, sprue, embossing, embossing, edge trimming, burr removal, and part ejection stations to achieve continuous stamping of metal sheet substrates. Separate the sprue and embossing stations, allow for individual replacement of the pressure rods, and provide flexibility to the die.
It has improved production efficiency, reduced production costs, ensured the consistency and precision of processing, simplified the production process, reduced maintenance costs, and improved product quality and stability.
Smart Images

Figure CN223902756U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to punch die field, especially is the vertical row punch die of production VC piece upper cover. BACKGROUND
[0002] Punch die is a kind of process equipment commonly used in industrial production, which processes metal or non-metal materials into parts of required shape by using the cavity and male die inside the die through pressure. Punch die has the advantages of high production efficiency, high material utilization rate and high machining precision, and is widely used in automobile, electronic, home appliance and other industries. With the progress of science and technology and the development of industry, the requirements for punch die are also getting higher and higher, not only to meet the basic processing needs, but also to have high precision, high efficiency, high stability and other characteristics.
[0003] VC vapor chamber is an important component for heat dissipation, widely used in mobile phones, computers, servers, graphics cards, etc., playing a role in heat dissipation. VC vapor chamber is usually composed of an upper cover and an upper cover, both of which are metal sheets, and a vacuum cavity is formed between the upper cover and the upper cover, usually made of copper. Its working principle is based on the gas-liquid phase change principle: when heat acts on one side of the chamber, the working liquid in the cavity absorbs heat and evaporates rapidly, the volume expands rapidly, and the gas phase cooling medium fills the entire cavity rapidly; the steam moves to the cooler area under the action of slight pressure difference, where it condenses into liquid and releases heat; then, the condensed cooling liquid flows back to the heating area through the microstructure capillary channel, completing the cycle. This process is repeated in the cavity, achieving efficient conduction and uniform distribution of heat.
[0004] The existing VC piece upper cover punch die has the following defects:
[0005] 1) Traditional punch die often uses multiple independent stations to complete different processes, which not only increases production cost, but also reduces production efficiency;
[0006] 2) The existing VC piece upper cover usually has several convex points, and the punch process usually adopts an integral upper die design, that is, the entire upper die is punched as a whole. Although this design simplifies the structure of the die to some extent, it has many inconveniences in actual production process. For example, when some pressure points in the upper die are worn or damaged, the entire upper die needs to be replaced or repaired, which not only increases production cost, but also affects production efficiency. At the same time, the integral upper die design also limits the flexibility of the die, making the die unable to be quickly adjusted according to different production needs. INVENTION CONTENTS
[0007] In order to overcome the prior art solution, the utility model provides production VC piece upper cover's vertical row stamping die, can effectively solve the technical problem of need multiple moulds to stamp and maintain troublesome.
[0008] The utility model solves technical problems thereof adopts the technical scheme of:
[0009] Production VC piece upper cover's vertical row stamping die, including lower die seat and upper die seat, lower die seat is close to the one end of upper die seat and is provided with lower die group, upper die seat is close to the one end of lower die seat and is provided with the upper die group corresponding with lower die group, the lower die group is provided with the processing channel for the metal sheet base material through in sequence in punch reinforcing rib station, punch guide hole station, punch water gap station, punch convex package station, whole convex package station, cut edge station, beat flange station and exit work station, processing channel passes punch reinforcing rib station, punch guide hole station, punch water gap station, punch convex package station, whole convex package station, cut edge station, beat flange station and exit work station in proper order, for processing production's metal sheet base material enters the processing channel of lower die group through feeding mechanism,
[0010] In punch water gap station, the upper die group includes water gap upper die, and the lower die seat is provided with a water gap bottom die, when the lower die seat and the upper die seat are closed, the water gap upper die and the water gap bottom die punch the water gap of the VC piece upper cover on the metal sheet base material;
[0011] In punch convex package station, the upper die group includes punch convex package upper die, and the lower die seat is provided with a punch convex package bottom die, when the lower die seat and the upper die seat are closed, the punch convex package upper die and the punch convex package bottom die punch the convex point of the VC piece upper cover on the metal sheet base material, the punch convex package upper die includes a plurality of pressure rods, and the punch convex package bottom die is provided with a pressure groove corresponding to the pressure rod, and one end of the pressure rod close to the processing channel can be matched with the pressure groove and punch the convex point on the metal sheet base material.
[0012] Further, in punch guide hole station, the upper die group includes a punch hole upper die, and the lower die seat is provided with a punch hole bottom die, when the lower die seat and the upper die seat are closed, the punch hole upper die and the punch hole bottom die punch the guide positioning hole on the metal sheet base material, and each station is provided with a guide rod corresponding to the guide positioning hole, and the guide rod passes through the guide positioning hole after the lower die seat and the upper die seat are closed.
[0013] Further, in punch reinforcing rib station, the upper die group includes a convex rib upper die, and the lower die seat includes a convex rib bottom die, when the lower die seat and the upper die seat are closed, the convex rib upper die and the convex rib bottom die punch the reinforcing rib strip on the metal sheet base material, and the reinforcing rib strip is located on the outside of the product VC piece upper cover, and after the product VC piece upper cover is separated from the metal sheet base material, the reinforcing rib strip remains on the metal sheet base material.
[0014] Further, in the trimming station, the upper die set comprises a trimming upper die, and the lower die seat comprises a trimming lower die; when the lower die seat and the upper die seat are closed, the trimming upper die and the trimming lower die cut the profile of the VC piece cover on the metal sheet base material, and the profile of the VC piece cover and the metal sheet base material are connected by a material connecting point.
[0015] Further, the material connecting point is connected to the metal sheet base material at the long side of the VC piece cover; in the piece discharging station, the upper die set comprises a double-side punching upper die, and the lower die seat comprises a double-side punching lower die; when the lower die seat and the upper die seat are closed, the double-side punching upper die and the double-side punching lower die punch the material connecting point at the adjacent end of the two VC piece covers arranged in front of and behind each other on the metal sheet base material, and the VC piece cover away from the trimming station in the piece discharging station is completely separated from the metal sheet base material after punching.
[0016] Further, the trimming station is provided with a first trimming area and a second trimming area, the first trimming area and the second trimming area punch the profiles at different positions of the VC piece cover respectively, and the profiles punched by the first trimming area and the second trimming area form the material connecting point.
[0017] Further, the upper die set further comprises a burr beating upper die and a whole package upper die, the lower die seat is provided with a burr beating lower die and a whole package lower die, the whole package upper die and the whole package lower die stamp and shape the convex package and the water inlet of the VC piece cover, and the burr beating upper die and the burr beating lower die shape the edge removed in the trimming station.
[0018] Further, the lower die set further comprises a material guiding plate and a floating material block, the material guiding plate is symmetrically arranged on the lower die seat, a processing channel is formed between the two symmetrically arranged material guiding plates, and the floating material block is arranged in the processing channel.
[0019] Further, the lower die seat is provided with a material bearing plate, and the material bearing plate is butted to one end of the processing channel close to the reinforcing rib punching station.
[0020] Compared with the prior art, the utility model has the advantages that:
[0021] 1) The reinforcing rib punching station, the guide hole punching station, the water inlet punching station, the convex package punching station, the convex package shaping station, the trimming station, the burr beating station and the piece discharging station are integrated in one stamping die, the continuous stamping processing of the metal sheet base material is realized, the production efficiency is greatly improved, the production process is simplified, the time for multiple clamping and transfer is reduced, the production time is saved, the production cost is reduced, meanwhile, since all the stations are completed in one die, the consistency and precision of processing are ensured, and the quality and stability of products are improved;
[0022] 2) the water gap and the bumping are divided into two stations for production, a plurality of pressing rods can be respectively disassembled and replaced, so that the mold has flexibility on the bumping station, different specifications of pressing rods can be quickly replaced according to different production needs, or the worn pressing rods can be replaced individually when the mold is worn, thereby reducing the maintenance cost, and the entire mold does not need to be repaired during maintenance, thereby facilitating the cleaning and maintenance of the mold. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a front view of the utility model;
[0024] Figure 2 It is a schematic view of each station in the utility model;
[0025] Figure 3 It is a schematic view of the VC piece cover after stamping in the utility model;
[0026] Figure 4 It is a schematic view of the guide positioning hole and the reinforcing rib on the metal sheet base material in the utility model;
[0027] Mark No. in the drawing: 1 - lower die seat, 2 - upper die seat, 3 - lower die set, 301 - material guide plate, 302 - floating material block, 4 - upper die set, 401 - upper rib, 402 - punching upper die, 403 - water gap upper die, 404 - bumping upper die, 405 - whole bumping upper die, 406 - edge cutting upper die, 407 - edge beating upper die, 408 - double edge cutting upper die, 5 - reinforcing rib punching station, 6 - guide hole punching station, 7 - bumping station, 8 - whole bumping station, 9 - edge cutting station, 901 - primary edge cutting area, 902 - secondary edge cutting area, 10 - edge beating station, 11 - piece discharging station, 12 - interval space, 13 - VC piece cover, 1301 - water gap, 1302 - bump, 14 - metal sheet base material, 1401 - reinforcing rib, 1402 - guide positioning hole, 1403 - material connecting point, 15 - water gap punching station, 16 - material bearing plate. DETAILED DESCRIPTION
[0028] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0029] The vertical row stamping die for producing the VC piece cover of the utility model will be described in detail as follows: Figures 1-4 The vertical row stamping die for producing the VC piece cover of the utility model will be described in detail as follows:
[0030] The application discloses a vertical stamping die for producing VC sheet upper cover, which comprises a lower die base and an upper die base, the lower die base is provided with a lower die set at one end close to the upper die base, and the upper die base is provided with an upper die set corresponding to the lower die set at one end close to the lower die base, characterized in that the lower die set is sequentially provided with a reinforcing rib punching station, a guide hole punching station, a water port punching station, a convex bump punching station, a convex bump trimming station, an edge cutting station, a burr beating station and a piece discharging station, the lower die set is provided with a processing channel for the metal sheet base material to pass through, the processing channel sequentially passes through the reinforcing rib punching station, the guide hole punching station, the water port punching station, the convex bump punching station, the convex bump trimming station, the edge cutting station, the burr beating station and the piece discharging station, and the metal sheet base material for processing and production is fed into the processing channel of the lower die set through a feeding mechanism.
[0031] In the water port punching station, the upper die set comprises a water port upper die, and the lower die base is provided with a water port bottom die, and the water port upper die and the water port bottom die punch out the water injection port 1301 of the VC sheet upper cover 13 on the metal sheet base material 14 after the lower die base and the upper die base are closed.
[0032] In the convex bump punching station, the upper die set comprises a convex bump upper die, and the lower die base is provided with a convex bump bottom die, and the convex bump upper die and the convex bump bottom die punch out the concave points of the VC sheet upper cover 13 on the metal sheet base material 14 after the lower die base and the upper die base are closed, the convex bump upper die comprises a plurality of pressing rods, the convex bump bottom die is provided with pressing grooves corresponding to the pressing rods, and the pressing rods are close to the processing channel and can be matched with the pressing grooves and punch out the convex points 1302 on the metal sheet base material 14. The water port punching and the convex bump punching are divided into two stations for production, the plurality of pressing rods can be respectively disassembled and replaced, so that the die has flexibility on the convex bump punching station, different specifications of pressing rods can be quickly replaced according to different production requirements, or the worn pressing rods can be individually replaced when the die is worn, thereby reducing the maintenance cost, and the entire die does not need to be repaired during maintenance, thereby facilitating the cleaning and maintenance of the die.
[0033] In the punch guide hole station 6, the upper die set 4 comprises a punch upper die 402, and the lower die seat 1 is provided with a punch bottom die. When the lower die seat 1 and the upper die seat 2 are closed, the punch upper die 402 and the punch bottom die punch the guide positioning hole 1402 on the metal sheet base material 14. A guide rod corresponding to the guide positioning hole 1402 is arranged in each station. After the lower die seat 1 and the upper die seat 2 are closed, the guide rod passes through the guide positioning hole 1402. By punching the guide positioning hole 1402 on the metal sheet base material 14, the guide positioning hole 1402 is used to ensure the accurate alignment of the metal sheet base material 14 in each station, thereby avoiding processing errors caused by misalignment, improving the accuracy of processing, and ensuring the continuity and stability of subsequent processing.
[0034] In the punch reinforcing rib station 5, the upper die set 4 comprises a rib upper die 401, and the lower die seat 1 comprises a rib bottom die. When the lower die seat 1 and the upper die seat 2 are closed, the rib upper die 401 and the rib bottom die punch the reinforcing rib 1401 on the metal sheet base material 14. The reinforcing rib 1401 is located on the outside of the product VC sheet upper cover 13. After the product VC sheet upper cover 13 is separated from the metal sheet base material 14, the reinforcing rib 1401 remains on the metal sheet base material 14. By punching the reinforcing rib 1401 on the edge of the metal sheet base material 14, the structural strength of the metal sheet base material 14 is effectively enhanced, preventing deformation of the metal sheet base material 14 due to stress release during stamping. The reinforcing rib 1401 is used to strengthen the edge portion of the metal sheet base material 14 during stamping, thereby improving its anti-deformation ability. After stamping is completed, the reinforcing rib 1401 remains on the metal sheet base material 14, which does not affect the structural design of the product VC sheet upper cover 13. After the burr is removed, the stress concentration phenomenon of the workpiece edge is also alleviated
[0035] In the edge cutting station 9, the upper die set 4 comprises an edge cutting upper die 406, and the lower die seat 1 comprises an edge cutting bottom die. When the lower die seat 1 and the upper die seat 2 are closed, the edge cutting upper die 406 and the edge cutting bottom die cut the profile of the VC sheet upper cover 13 on the metal sheet base material 14. The profile of the VC sheet upper cover 13 and the metal sheet base material 14 have a connecting point 1403.
[0036] The trimming station 9 is provided with a first trimming area 901 and a second trimming area 902, the first trimming area 901 and the second trimming area 902 punch the profiles of different positions of the VC piece upper cover 13 respectively, the profiles punched by the first trimming area 901 and the second trimming area 902 form a material connecting point 1403, the material connecting point 1403 is connected with the metal sheet base material 14 at the long side of the VC piece upper cover 13, in the ejection station 11, the upper die set 4 includes a double-side punching upper die 408, the lower die seat 1 includes a double-side punching bottom die, when the lower die seat 1 and the upper die set 2 are closed, the double-side punching upper die 408 and the double-side punching bottom die punch the material connecting point 1403 of the adjacent end of the two VC piece upper covers 13 arranged in front and back on the metal sheet base material 14, after the punching, the VC piece upper cover 13 on the ejection station 11 away from the trimming station 9 is completely separated from the metal sheet base material 14, which can realize the punching of the material connecting point 1403 of the two VC piece upper covers 13 arranged in front and back at one time, the material connecting point 1403 on both sides of the VC piece upper cover 13 is punched by the same set of dies, which reduces the overall size of the stamping die.
[0037] The upper die set 4 further includes a burr trimming upper die 407 and a whole package upper die 405, the lower die seat 1 is provided with a burr trimming bottom die and a whole package bottom die, the whole package upper die 405 and the whole package bottom die stamp and shape the convex package and the water injection port 1301 of the VC piece upper cover 13, and the burr trimming upper die 407 and the burr trimming bottom die shape the edges cut off in the trimming station 9. After trimming, the edge profile of the VC piece upper cover 13 is again removed by the burr trimming upper die 407 and the burr trimming bottom die to make the edge of the VC piece upper cover 13 more flat and smooth, and the edge of the VC piece upper cover 13 can be trimmed to some extent, thereby improving the precision and size stability of the product, improving the accuracy of processing, and ensuring the continuity and stability of subsequent processing.
[0038] The lower die set 3 further includes a material guiding plate 301 and a floating material block 302, the material guiding plate 301 is symmetrically arranged on the lower die seat 1, a processing channel is formed between the two symmetrically arranged material guiding plates 301, and the floating material block 302 is arranged in the processing channel, which helps to guide the metal sheet base material 14 to smoothly pass through each station during stamping, while reducing the deformation and damage of the material during stamping. The cooperation of the material guiding plate 301 and the floating material block 302 can further improve the accuracy and stability of stamping, and ensure the quality and performance of the final product.
[0039] The lower die seat 1 is provided with a material receiving plate 16, the material receiving plate 16 is butt-jointed with one end of the processing channel close to the ribbing station 5.
[0040] The stamping process: the long metal sheet substrate 14 is fed into the processing channel by a feeding mechanism, and the metal sheet substrate 14 is punched out three reinforcing ribs 1401 at the reinforcing rib punching station 5, the three reinforcing ribs 1401 are respectively located at two sides of the VC sheet upper cover 13 near the guide plate 301 and one side near the hole punching station 6, after completion, the feeding mechanism pushes the metal sheet substrate 14 forward, and the edge of the metal sheet substrate 14 is punched out a guide positioning hole 1402 at the hole punching station 6, while the reinforcing rib punching station 5 punches out three reinforcing ribs 1401 in the metal sheet substrate 14 behind, so that the VC sheet upper cover 13 has reinforcing ribs 1401 in four directions, after completion, the water inlet punching station 15 is entered, the water inlet 1301 of the VC sheet upper cover 13 is punched out on the metal sheet substrate 14, after completion, the convex bump punching station 7 is entered, and the metal sheet substrate 14 is punched out a plurality of convex bumps 1302 at the convex bump punching station 7, after completion of the convex bump punching, the convex bump shaping station 8 is entered, the convex bumps 1302 and the water inlet 1301 on the metal sheet substrate 14 are shaped to ensure that the convex bumps 1302 and the water inlet 1301 of each VC sheet upper cover 13 are consistent in shape, and the interval space 12 is entered to wait for a once-molded to enter the edge cutting station 9, in which the VC sheet upper cover 13 is punched out and separated from the metal sheet substrate 14 by once-cutting and twice-cutting, but there is still a connecting point 1403 between the VC sheet upper cover 13 and the metal sheet substrate 14, and finally the piece ejection station 11 is punched twice, the first time the connecting point 1403 of the VC sheet upper cover 13 away from the side of the edge cutting station 9 is punched off, and the second time the connecting point 1403 of the VC sheet upper cover 13 near the side of the edge cutting station 9 is punched off, so that the VC sheet upper cover 13 is completely separated from the metal sheet substrate 14 and ejected.
[0041] It is obvious to those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A vertical row stamping die for producing a VC chip-on-cover, comprising a lower die base and an upper die base, the lower die base being provided with a lower die set at one end close to the upper die base, and the upper die base being provided with an upper die set corresponding to the lower die set at one end close to the lower die base, characterized in that: The lower die set is sequentially provided with a reinforcing rib punching station, a guide hole punching station, a water gap punching station, a convex bump punching station, a convex bump shaping station, a trimming station, a burr punching station and a product discharging station, and a processing channel for the metal sheet substrate is arranged on the lower die set and sequentially passes through the reinforcing rib punching station, the guide hole punching station, the water gap punching station, the convex bump punching station, the convex bump shaping station, the trimming station, the burr punching station and the product discharging station. In the water gap punching station, the upper die set comprises a water gap upper die, and the lower die base is provided with a water gap lower die, and the water gap upper die and the water gap lower die punch out the water injection port of the VC cover on the metal sheet substrate after the lower die base and the upper die base are closed. In the convex bump punching station, the upper die set comprises a convex bump upper die, and the lower die base is provided with a convex bump lower die, and the convex bump upper die and the convex bump lower die punch out the concave points of the VC cover on the metal sheet substrate after the lower die base and the upper die base are closed.
2. The vertical stamping die for producing a VC on-chip cap according to claim 1, wherein: In the guide hole punching station, the upper die set comprises a punching upper die, and the lower die base is provided with a punching lower die, and the punching upper die and the punching lower die punch out the guide positioning hole on the metal sheet substrate after the lower die base and the upper die base are closed.
3. The vertical stamping die for producing a VC on-chip cap according to claim 1, wherein: In the reinforcing rib punching station, the upper die set comprises a reinforcing rib upper die, and the lower die base comprises a reinforcing rib lower die, and the reinforcing rib upper die and the reinforcing rib lower die punch out the reinforcing rib on the metal sheet substrate after the lower die base and the upper die base are closed.
4. The vertical stamping die for producing a VC on-chip cap according to any one of claims 1 to 3, wherein: In the trimming station, the upper die set comprises a trimming upper die, and the lower die base comprises a trimming lower die, and the trimming upper die and the trimming lower die cut out the contour of the VC cover on the metal sheet substrate after the lower die base and the upper die base are closed.
5. The vertical stamping die for producing a VC on-chip cap according to claim 4, wherein: The connecting point is connected to the metal sheet substrate on the long side of the VC cover, and in the product discharging station, the upper die set comprises a double-side punching upper die, and the lower die base comprises a double-side punching lower die, and the double-side punching upper die and the double-side punching lower die punch the connecting point between the two VC covers arranged in front of and behind each other on the metal sheet substrate after the lower die base and the upper die base are closed, and the VC cover away from the trimming station in the product discharging station is completely separated from the metal sheet substrate after being punched.
6. The vertical stamping die for producing a VC on-chip cap according to claim 4, wherein: The trimming station is provided with a first trimming area and a second trimming area, and the first trimming area and the second trimming area punch the contours at different positions of the VC cover, and the contours punched by the first trimming area and the second trimming area form the connecting point.
7. The vertical stamping die for producing a VC on-chip cap according to any one of claims 1 to 3, wherein: The upper die set further comprises a burr punching upper die and a convex bump shaping upper die, and the lower die base is provided with a burr punching lower die and a convex bump shaping lower die, and the convex bump shaping upper die and the convex bump shaping lower die shape the convex bump and the water injection port of the VC cover, and the burr punching upper die and the burr punching lower die shape the edge cut out in the trimming station.
8. The vertical stamping die for producing a VC on-chip cap according to any one of claims 1 to 3, wherein: The lower die set further comprises material guiding plates and a floating material block, the material guiding plates are symmetrically arranged on the lower die seat, and a processing channel is formed between the two symmetrically arranged material guiding plates, and the floating material block is arranged in the processing channel.
9. The vertical stamping die for producing a VC on-chip cap according to any one of claims 1 to 3, wherein: The lower die seat is provided with a material bearing plate, and the material bearing plate is in abutment with one end of the processing channel close to the reinforcing rib forming station.