Valve sleeve deburring tool

By designing a valve sleeve deburring fixture for transmission, operation, and adjustment components, the problems of cumbersome operation and difficult adjustment of existing equipment were solved, realizing an efficient and automated valve sleeve deburring process, and improving production efficiency and quality.

CN223903585UActive Publication Date: 2026-02-13HUAZHENG LVNENG PRECISION TECH (HENAN) CO LTD
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Patent Information

Application Number
CN202520511939.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-13
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Existing valve sleeve deburring equipment is cumbersome to operate and difficult to adjust, resulting in low production efficiency and difficulty in adapting to different work requirements, thus affecting processing quality.

Method used

Design a valve sleeve deburring fixture including a transmission component, an operating component, and an adjustment component. The transmission component drives the grinding belt, the operating component fixes and adjusts the grinding belt, and the adjustment component ensures the accurate placement and size adjustment of the valve sleeve, thereby realizing an automated deburring process.

Benefits of technology

It improves the efficiency and quality of deburring, adapts to valve sleeves of different sizes and shapes, ensures consistency and accuracy in processing, reduces the labor intensity of operators, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a deburring tool for a valve sleeve, which belongs to the technical field of valve sleeve processing and comprises a bottom plate, a transmission component fixedly mounted on the surface of the bottom plate, an operation component matched with the transmission component for use, and an adjusting component fixedly mounted on the side surface of the bottom plate, the transmission assembly comprises a fixing frame and a mounting rod inserted into the side surface of the fixing frame. The transmission assembly, the operation assembly and the adjusting assembly are used in cooperation, so that the deburring process of the deburring tool for the valve sleeve is effectively automated, the operation accuracy is greatly improved, the deburring efficiency and quality are remarkably improved, operation is more convenient and faster, and in addition, the deburring efficiency is greatly improved. Due to the flexible adjusting function of the tool, the tool can easily adapt to valve sleeves of various sizes and shapes, machining consistency and accuracy are guaranteed, operation convenience is improved, production efficiency is greatly improved, and it is guaranteed that workpiece machining quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to valve sleeve processing technical field, and specifically relates to a valve sleeve deburring tool. BACKGROUND

[0002] A valve sleeve deburring tool is a mechanical device or tool specially used for removing burrs on the surface of a valve sleeve. During metal processing, burrs may be generated on the surface of a valve sleeve and the like after cutting, drilling or casting, which not only affects the appearance of the parts, but also may affect the assembly quality and use performance of the parts. Therefore, deburring is an important link in the production process. The function of the tool is to quickly and efficiently remove the burrs on the valve sleeve by mechanical means, improve the surface quality and processing accuracy of the valve sleeve, reduce manual operation and improve production efficiency. The deburring tool can be designed into a manual, semi-automatic or fully automatic form according to different production requirements.

[0003] The document with the publication number CN202111435840.7 discloses a servo valve sleeve radial hole extrusion honing deburring method in the prior art. The abrasive flows back and forth in the abrasive flow path by using the extrusion honing process, so as to realize honing deburring of the radial hole of the valve to be processed.

[0004] The actual operation process of the device often has the problems of complicated operation steps and difficult adjustment, which not only increases the skill requirement of the operator, but also is prone to errors in actual operation, resulting in low work efficiency. In addition, the inconvenient adjustment mode makes it difficult for the device to adapt to changes in different work requirements, further affecting the continuity of production and the processing quality of products, and limiting the production efficiency. Therefore, a valve sleeve deburring tool is proposed. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a valve sleeve deburring tool, which aims to solve the problems proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A valve sleeve deburring tool comprises a bottom plate, a transmission assembly fixedly installed on the surface of the bottom plate, an operation assembly used in cooperation with the transmission assembly, and an adjustment assembly fixedly installed on the side surface of the bottom plate.

[0008] As a preferred scheme of the utility model, the transmission assembly comprises a fixing frame and an installation rod inserted into the side surface of the fixing frame.

[0009] As a preferred scheme of the utility model, the transmission assembly further comprises an adjustment handle fixedly installed on the side wall of the fixing frame and a belt pulley set fixedly installed on the end portion of the installation rod.

[0010] As a preferred scheme of the utility model, the operation assembly includes a fixed rod, an arc-shaped plate fixedly installed on the side surface of the fixed rod, and a knob rotatably installed on the side wall of the arc-shaped plate.

[0011] As a preferred scheme of the utility model, the operation assembly further includes a transmission roller fixedly installed on the end of the fixed rod, and a polishing belt in contact with the surface of the transmission roller.

[0012] As a preferred scheme of the utility model, the adjusting assembly includes a telescopic rod fixedly installed on the surface of the bottom plate, a fixed hole opened on the side surface of the telescopic rod, and a telescopic cylinder sleeved on the side wall of the telescopic rod.

[0013] As a preferred scheme of the utility model, the adjusting assembly further includes a mounting hole opened on the side surface of the telescopic cylinder, an adjusting knob screwedly installed in the center of the mounting hole, a placement plate fixedly installed on the end of the telescopic cylinder, and a limiting column slidingly connected on the surface of the placement plate.

[0014] Compared with the prior art, the utility model has the beneficial effects that: through the cooperation of the transmission assembly, the operation assembly and the adjusting assembly, the deburring tool for the valve sleeve effectively automates the deburring process, greatly improves the operation accuracy, significantly improves the deburring efficiency and quality, and makes the operation more convenient. In addition, the flexible adjusting function of the tool makes it easy to adapt to valve sleeves of various sizes and shapes, ensuring the consistency and accuracy of processing, improving the convenience of operation, greatly improving the production efficiency, and ensuring the improvement of workpiece processing quality. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can obtain other drawings according to these drawings without paying creative labor. Among them:

[0016] Figure 1 It is the overall structure schematic view of the utility model;

[0017] Figure 2 It is the structure schematic view of the transmission assembly and the operation assembly of the utility model;

[0018] Figure 3 It is the local structure schematic view of the adjusting assembly of the utility model;

[0019] Figure 4 It is the structure schematic view of the adjusting assembly of the utility model.

[0020] In the figure: 101, the base plate; 102, the transmission assembly; 103, the operation assembly; 104, the adjusting assembly; 102a, the fixed frame; 102b, the mounting rod; 102c, the adjusting handle; 102d, the pulley set; 103a, the fixed rod; 103b, the arc plate; 103c, the knob; 103d, the transmission roller; 103e, the polishing belt; 104a, the telescopic rod; 104b, the fixed hole; 104c, the telescopic cylinder; 104d, the mounting hole; 104e, the adjusting knob; 104f, the placing plate; 104g, the limiting column. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0022] In the following description, a lot of specific details are set forth in order to give a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.

[0023] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an independent or alternative embodiment that excludes other embodiments.

[0024] Embodiment

[0025] Reference Figures 1-4 For the embodiment of the present application, the embodiment provides a valve sleeve deburring tool, which comprises,

[0026] The base plate 101, the transmission assembly 102 fixedly installed on the surface of the base plate 101, the operation assembly 103 used in cooperation with the transmission assembly 102, and the adjusting assembly 104 fixedly installed on the side surface of the base plate 101.

[0027] The transmission assembly 102 comprises a fixed frame 102a and a mounting rod 102b inserted into the side surface of the fixed frame 102a, and the transmission assembly 102 further comprises an adjusting handle 102c fixedly installed on the side wall of the fixed frame 102a and a pulley set 102d fixedly installed on the end of the mounting rod 102b.

[0028] It should be explained that the surface of the placing plate 104f is provided with a sliding groove, and the corners need to be polished. Therefore, the limiting column 104g slidingly connected in the sliding groove on the surface of the placing plate 104f can slide on the surface of the placing plate 104f through the sliding groove according to requirements when necessary, so as to facilitate the staff to adjust the valve sleeve to approach and move away from the polishing belt, thereby facilitating the polishing and deburring.

[0029] Specifically, first, the valve sleeve is placed on the tool, and the polishing belt 103e is driven to perform deburring operation through the transmission assembly 102 on the bottom plate 101, i.e. the fixed frame 102a and the mounting rod 102b, and the belt pulley set 102d at the end of the mounting rod 102b. Meanwhile, the operator can adjust the transmission speed and force by adjusting the handle 102c fixed on the side wall of the fixed frame 102a. In addition, the adjusting assembly 104 is fixed on the side surface of the bottom plate 101, and the size and shape of the valve sleeve are accurately adjusted through the telescopic rod 104a, the fixed hole 104b and the telescopic cylinder 104c, etc. components, to ensure efficient and accurate completion of the deburring process.

[0030] The operating assembly 103 includes a fixed rod 103a, an arc-shaped plate 103b fixedly installed on the side surface of the fixed rod 103a, and a knob 103c rotatably installed on the side wall of the arc-shaped plate 103b. The operating assembly 103 further includes a transmission roller 103d fixedly installed at the end of the fixed rod 103a, and a polishing belt 103e in contact with the surface of the transmission roller 103d.

[0031] The tool is fixedly installed on the equipment, and after the valve sleeve is machined, it is polished for subsequent processing or storage.

[0032] The adjusting assembly 104 includes a telescopic rod 104a fixedly installed on the surface of the bottom plate 101, a fixed hole 104b opened on the side surface of the telescopic rod 104a, and a telescopic cylinder 104c sleeved on the side wall of the telescopic rod 104a. The adjusting assembly 104 further includes a mounting hole 104d opened on the side surface of the telescopic cylinder 104c, an adjusting knob 104e screwedly installed in the center of the mounting hole 104d, a placing plate 104f fixedly installed at the end of the telescopic cylinder 104c, and a limiting column 104g slidingly connected on the surface of the placing plate 104f.

[0033] It should be noted that the operator first adjusts the position of the placement plate 104f by adjusting the telescopic rod 104a, the fixed hole 104b and the telescopic cylinder 104c in the adjusting assembly 104, and the adjusting knob 104e and the limiting column 104g, to adapt to valve sleeves of different sizes; then, the fixed rod 103a, the arc-shaped plate 103b and the knob 103c in the operating assembly 103 are used to fix and adjust the position of the polishing belt 103e, and the transmission roller 103d drives the polishing belt 103e to move; finally, the tension of the polishing belt 103e is adjusted by the knob 103c, the transmission assembly 102 is started, the pulley set 102d drives the transmission roller 103d and the polishing belt 103e to perform deburring treatment on the valve sleeve, so that the rapid removal of the burrs of the valve sleeve is realized, the adjustment is flexible, and the efficiency and accuracy of the deburring are ensured.

[0034] In use, the polishing belt 103e is driven by the transmission assembly 102 on the bottom plate 101, the operating assembly 103 is used to fix and adjust the polishing belt 103e, and the adjusting assembly 104 ensures the accurate placement and size adjustment of the valve sleeve. The operator adjusts the position of the placement plate 104f by the adjusting assembly 104 to adapt to the size of the valve sleeve. The transmission roller 103d in the operating assembly 103 drives the polishing belt 103e to move under the drive of the pulley set 102d, and the tension of the polishing belt 103e is adjusted by the knob 103c, so that the rapid removal of the burrs on the surface of the valve sleeve is realized. The transmission speed and force are controlled by the adjusting knob 102c of the transmission assembly 102, so that the flexible adjustment, efficiency and accuracy of the deburring operation are ensured.

[0035] In summary, the pulley set 102d of the transmission assembly 102 drives the polishing belt 103e, cooperates with the fixing and adjusting functions of the operating assembly 103, and has the accurate adjusting ability of the adjusting assembly 104, which not only improves the efficiency and quality of deburring, but also adapts to the needs of valve sleeves of different sizes, greatly reduces the labor intensity of the operator, and improves the overall operation efficiency of the production line.

[0036] It is important to note that the construction and arrangements of the application shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications can be made to the embodiments without departing from the novel teachings and advantages of the subject matter described herein. For example, elements described as integrated in a single unit can be separated, elements described as separate can be integrated, and the position, number, shape, and arrangements of elements can be varied. Accordingly, all such modifications are intended to be included within the scope of the present inventive subject matter. The order or sequence of any process or method steps can be varied or re-sequenced without departing from the general nature of the claims. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functionality and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present inventive subject matter. Accordingly, the present inventive subject matter is not limited to the particular embodiments described and illustrated herein, but extends to equivalents of which the foregoing describes are intended to cover.

[0037] Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of an actual implementation can be described (i.e., those related to the

[0038] It is understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can inevitably lead to modifications, which can be different from those suggested herein, and still fall within the scope of the present inventive subject matter. Those skilled in the art will appreciate the

[0039] It should be noted that the above examples are intended to illustrate the technical solutions of the present application but not limit the present application, and although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the present application, and all should be included in the scope of the claims of the present application.

Claims

1. A valve sleeve deburring tool, characterized in that: include, The base plate (101), the transmission assembly (102) fixedly mounted on the surface of the base plate (101), the operating assembly (103) used in conjunction with the transmission assembly (102), and the adjustment assembly (104) fixedly mounted on the side surface of the base plate (101).

2. The valve sleeve deburring fixture according to claim 1, characterized in that: The transmission assembly (102) includes a fixing frame (102a) and a mounting rod (102b) inserted into the side surface of the fixing frame (102a).

3. The valve sleeve deburring fixture according to claim 2, characterized in that: The transmission assembly (102) also includes an adjustment handle (102c) fixedly mounted on the side wall of the fixed frame (102a), and a pulley assembly (102d) fixedly mounted on the end of the mounting rod (102b).

4. The valve sleeve deburring fixture according to claim 3, characterized in that: The operating component (103) includes a fixed rod (103a), an arc-shaped plate (103b) fixedly mounted on the side surface of the fixed rod (103a), and a knob (103c) rotatably mounted on the side wall of the arc-shaped plate (103b).

5. The valve sleeve deburring fixture according to claim 4, characterized in that: The operating assembly (103) also includes a drive roller (103d) fixedly mounted on the end of the fixed rod (103a) and a polishing belt (103e) in contact with the surface of the drive roller (103d).

6. The valve sleeve deburring fixture according to claim 5, characterized in that: The adjustment assembly (104) includes a telescopic rod (104a) fixedly installed on the surface of the base plate (101), a fixing hole (104b) opened on the side surface of the telescopic rod (104a), and a telescopic cylinder (104c) sleeved on the side wall of the telescopic rod (104a).

7. The valve sleeve deburring fixture according to claim 6, characterized in that: The adjustment assembly (104) further includes a mounting hole (104d) formed on the side surface of the telescopic cylinder (104c), an adjustment knob (104e) threaded in the center of the mounting hole (104d), a placement plate (104f) fixedly installed at the end of the telescopic cylinder (104c), and a limiting post (104g) slidably engaged with the surface of the placement plate (104f).

Citation Information

Patent Citations

  • A tooling and method for deburring the radial bore of a servo valve sleeve by extrusion honing.

    CN114161312B