High-density HDPE pipe polishing device

By designing a high-density HDPE pipe polishing device that includes polishing and dust collection components, the problems of dust pollution and inconvenience in fixing during the polishing process are solved, achieving efficient dust recovery and chemical dissolution, thus improving the polishing effect and environmental protection.

CN223903665UActive Publication Date: 2026-02-13YUNNAN TIANYUE PIPELINE CO LTD
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Patent Information

Application Number
CN202520519837.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-13
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

Existing high-density HDPE pipe polishing equipment is prone to generating harmful gases and dust during the polishing process, and is not easy to fix, resulting in environmental pollution and low polishing efficiency.

Method used

A high-density HDPE pipe polishing device was designed, comprising a polishing component and a dust collection component. The polishing wheel is driven by a servo motor to mechanically polish the pipe surface, and a chemical solution tank is used to treat surface protrusions. The dust collection component collects the dust generated during the polishing process.

Benefits of technology

It achieves effective dust recovery and chemical dissolution of surface protrusions during the polishing process, improving polishing effect and environmental protection, and increasing polishing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of high-density HDPE pipe polishing, and discloses a high-density HDPE pipe polishing device which comprises a base, a platform is fixedly assembled on the top of the base, a chemical solution box is installed on the outer wall of one side of the platform, and a supporting block is installed on the outer wall of the other side of the platform. A controller and a servo motor are fixedly installed on the outer wall of the platform. The high-density HDPE pipe is placed above the bottom plate, the two ends of a high-density HDPE pipe body are clamped through the limiting plates, the surface of the high-density HDPE pipe body can be mechanically polished through the polishing wheel, meanwhile, a connecting rod can drive a right-angle frame to rotate with the virtual center line of a fixing frame as the axis, and therefore the purpose of polishing the surface of the high-density HDPE pipe body is achieved. According to the chemical polishing device, the polishing liquid can be located on the inner wall of the chemical solution box after being polished, the surface of the chemical solution on the inner wall of the chemical solution box is treated, protruding parts on the surface can be dissolved away, the purpose of chemical polishing is achieved, and the polishing effect is better.
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Description

TECHNICAL FIELD

[0001] The utility model relates to high density HDPE tubular product polishing technical field, specifically to a kind of high density HDPE tubular product polishing device. BACKGROUND

[0002] High-density polyethylene tubular product is widely used in various fields due to its chemical resistance, impact resistance and wear resistance.

[0003] However, HDPE tubular product may have uneven surface, burr and other problems during manufacturing process, which needs to be polished;

[0004] The existing high-density HDPE tubular product polishing device may produce harmful gas or dust when polishing high-density HDPE tubular product, which may pollute the environment, so it needs to be treated twice, wasting time and reducing polishing efficiency. At the same time, the existing high-density HDPE tubular product polishing device is not convenient for fixing the tubular product, so the polishing effect is not good, and therefore needs to be improved. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides a high-density HDPE tubular product polishing device, which has the advantages of being convenient for fixing high-density HDPE tubular product during polishing and being able to recycle dust generated during polishing, solving the problems raised in the above background art.

[0006] The utility model provides the following technical scheme: a kind of high-density HDPE tubular product polishing device, including base, the top of the base is fixedly equipped with platform, one side outer wall of the platform is equipped with chemical solution tank, the other side outer wall of the platform is equipped with support block, the outer wall of the platform is fixedly installed with controller and servo motor respectively, the power output shaft of the servo motor is fixedly equipped with screw rod, the top of the platform is fixedly equipped with slide rail, the top of the slide rail is slidably connected with sliding block, the top of the sliding block is fixedly installed with vertical block, the top of the vertical block is equipped with polishing assembly, the top of the polishing assembly is installed with high-density HDPE tubular product main body.

[0007] As a preferred technical scheme of the utility model, the polishing assembly comprises a connecting block, the inner wall of the connecting block is rotatably connected with an electric telescopic cylinder, the telescopic end inner wall of the electric telescopic cylinder is sleeved with a connecting rod, the outer walls of the two sides of the connecting rod are fixedly equipped with right-angle frames, and the two ends of the right-angle frames are installed with fixed frames.

[0008] As a preferred technical scheme of the utility model, the top of the right angle frame is fixedly installed with a bottom plate, the top of the bottom plate is fixedly assembled with a fixing seat and a vertical plate respectively, the inner wall of the fixing seat is rotatably sleeved with a rotating rod one, the outer wall of the rotating rod one is connected with a limiting plate, and the inner wall of the vertical plate is rotatably sleeved with a rotating rod two.

[0009] As a preferred technical scheme of the utility model, the number of the connecting blocks, the electric telescopic cylinders and the right angle frames is two, and the two connecting blocks, the electric telescopic cylinders and the right angle frames are symmetrically distributed at the two ends of the connecting rod, the electric telescopic cylinder is electrically connected with the controller, the two limiting plates are located at the two ends, and the rotating rod two and the rotating rod one are vertically distributed on the outer wall of the high-density HDPE pipe body.

[0010] As a preferred technical scheme of the utility model, the dust suction assembly comprises a double-shaft motor, the power output shaft of the double-shaft motor is fixedly assembled with a rotating shaft, the outer wall of the rotating shaft is fixedly sleeved with a polishing wheel, the outer wall of the rotating shaft is sleeved with a protective shell, one end of a dust suction corrugated pipe is fixedly installed on the outer wall of the protective shell, the other end of the dust suction corrugated pipe is fixedly installed with a communicating pipe, the outer wall of the communicating pipe is fixedly installed with a suction shell, the outer wall of the suction shell is fixedly installed with a suction pump, the outer wall of the suction pump is fixedly assembled with a suction disc, and the bottom of the suction shell is installed with a collecting cylinder.

[0011] As a preferred technical scheme of the utility model, the double-shaft motor and the suction pump are electrically connected with the controller, the number of the polishing wheels, the protective shells and the dust suction corrugated pipes is two, and the two polishing wheels, the two protective shells and the two dust suction corrugated pipes are symmetrically distributed at the two ends of the double-shaft motor.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1、The high-density HDPE pipe polishing device, through the limiting plate, the high-density HDPE pipe body is clamped at the two ends, and the polishing wheel can mechanically polish the surface of the high-density HDPE pipe body, the connecting rod can drive the right angle frame to rotate around the virtual center line of the fixing frame, the polished surface can be located in the inner wall of the chemical solution tank, the chemical solution in the inner wall of the chemical solution tank can treat the surface, and the protruding part on the surface can be dissolved, so that the chemical polishing purpose is achieved, and the polishing effect is better.

[0014] 2. The high-density HDPE pipe polishing device, through the controller emits a signal, can make the air pump start, and through the air suction disc to the inner wall of the communication pipe is pumped, so that the polishing wheel can polish the high-density HDPE pipe body after the work, dust can fall to the inner wall of the dust suction corrugated pipe through the protective shell, and the dust is recycled through the air suction disc, so that the harmful gas and dust generated in the polishing process can be properly handled, and the environment control is provided with the guarantee. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0016] Figure 2 It is another side structure schematic view of the utility model;

[0017] Figure 3 It is a sectional structure schematic view of the utility model;

[0018] Figure 4 It is dust suction assembly structure schematic view of the utility model;

[0019] Figure 5 It is polishing assembly local structure schematic view of the utility model;

[0020] Figure 6 It is the utility model Figure 5 Amplification structure schematic view of the utility model in A place.

[0021] In the drawing: 1, base; 2, platform; 3, chemical solution tank; 4, controller; 5, servo motor; 6, screw rod; 7, slide rail; 8, sliding block; 9, vertical block; 10, support block; 11, polishing assembly; 12, dust suction assembly; 13, high-density HDPE pipe body;

[0022] 1101, connecting block; 1102, electric telescopic cylinder; 1103, connecting rod; 1104, right-angle frame; 1105, fixed frame; 1106, bottom plate; 1107, fixed seat; 1108, rotating rod one; 1109, limiting plate; 1110, vertical plate; 1111, rotating rod two;

[0023] 1201, double-shaft motor; 1202, rotating shaft; 1203, polishing wheel; 1204, protective shell; 1205, dust suction corrugated pipe; 1206, communication pipe; 1207, air suction shell; 1208, air pump; 1209, air suction disc; 1210, collection cylinder. DETAILED DESCRIPTION

[0024] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] Please refer to Figure 1 - Figure 6 A high-density HDPE pipe polishing device, comprising a base 1, a platform 2 is fixedly assembled on the top of the base 1, a chemical solution tank 3 is installed on one side of the outer wall of the platform 2, a supporting block 10 is installed on the other side of the outer wall of the platform 2, a controller 4 and a servo motor 5 are fixedly installed on the outer wall of the platform 2 respectively, a lead screw 6 is fixedly assembled on the power output shaft of the servo motor 5, a sliding rail 7 is fixedly assembled on the top of the platform 2, a sliding block 8 is slidingly connected to the top of the sliding rail 7, a vertical block 9 is fixedly installed on the top of the sliding block 8, a polishing assembly 11 is arranged on the top of the vertical block 9, a dust collection assembly 12 is arranged on the top of the supporting block 10, and a high-density HDPE pipe body 13 is installed on the top of the polishing assembly 11.

[0026] By using the above structure, the servo motor 5 can be started by the controller 4 emitting a signal, so that the sliding block 8 can slide on the top of the sliding rail 7 in the process of rotating the lead screw 6, thereby driving the vertical block 9 and the polishing assembly 11 to reciprocate on the outer wall of the lead screw 6, so that the device can polish the entire high-density HDPE pipe body 13.

[0027] In a preferred embodiment, the polishing assembly 11 comprises a connecting block 1101, an electric telescopic cylinder 1102 is rotatably connected to the inner wall of the connecting block 1101, a connecting rod 1103 is sleeved on the inner wall of the telescopic end of the electric telescopic cylinder 1102, right-angle frames 1104 are fixedly assembled on the outer walls of the two sides of the connecting rod 1103, and fixed frames 1105 are installed on the two ends of the right-angle frames 1104.

[0028] In a preferred embodiment, a bottom plate 1106 is fixedly installed on the top of the right-angle frame 1104, a fixed seat 1107 and a vertical plate 1110 are fixedly assembled on the top of the bottom plate 1106, a rotating rod one 1108 is rotatably sleeved on the inner wall of the fixed seat 1107, a limiting plate 1109 is clamped on the outer wall of the rotating rod one 1108, and a rotating rod two 1111 is rotatably sleeved on the inner wall of the vertical plate 1110.

[0029] By using the above structure, the high-density HDPE pipe body 13 is placed above the bottom plate 1106, and the two ends of the limiting plate 1109 are clamped, so that the polishing wheel 1203 can mechanically polish the surface of the high-density HDPE pipe body 13.

[0030] In a preferred embodiment, the number of connecting blocks 1101, electric telescopic cylinders 1102 and right-angle frames 1104 is two, and the two connecting blocks 1101, electric telescopic cylinders 1102 and right-angle frames 1104 are symmetrically distributed at the two ends of the connecting rod 1103, the electric telescopic cylinder 1102 is electrically connected with the controller 4, the two limiting plates 1109 are located at the two ends, and the rotating rod two 1111 and the rotating rod one 1108 are vertically distributed on the outer wall of the high-density HDPE pipe body 13.

[0031] With the above structure, the connecting rod 1103 can drive the right-angle frame 1104 to rotate around the virtual center line of the fixed frame 1105 by starting the electric telescopic cylinder 1102, so that the surface can be located on the inner wall of the chemical solution tank 3 after polishing, and the chemical solution on the inner wall of the chemical solution tank 3 can treat the surface and dissolve the protruding part on the surface to achieve the purpose of chemical polishing.

[0032] In a preferred embodiment, the dust suction assembly 12 comprises a double-shaft motor 1201, the power output shaft of the double-shaft motor 1201 is fixedly assembled with a rotating shaft 1202, the outer wall of the rotating shaft 1202 is fixedly sleeved with a polishing wheel 1203, the outer wall of the rotating shaft 1202 is sleeved with a protective shell 1204, one end of the dust suction bellows 1205 is fixedly installed on the outer wall of the protective shell 1204, the other end of the dust suction bellows 1205 is fixedly installed with a communication pipe 1206, the outer wall of the communication pipe 1206 is fixedly installed with an air suction shell 1207, the outer wall of the air suction shell 1207 is fixedly installed with an air suction pump 1208, the outer wall of the air suction pump 1208 is fixedly assembled with an air suction disc 1209, and the bottom of the air suction shell 1207 is installed with a collecting cylinder 1210.

[0033] In a preferred embodiment, the double-shaft motor 1201 and the air suction pump 1208 are electrically connected with the controller 4, the number of polishing wheels 1203, protective shells 1204 and dust suction bellows 1205 is two, and the two polishing wheels 1203, protective shells 1204 and dust suction bellows 1205 are symmetrically distributed at the two ends of the double-shaft motor 1201.

[0034] With the above structure, the air suction pump 1208 can be started by the controller 4 emitting a signal, and the inner wall of the communication pipe 1206 can be air-sucked by the air suction disc 1209, so that the dust can fall to the inner wall of the dust suction bellows 1205 through the protective shell 1204 after the polishing wheel 1203 polishes the high-density HDPE pipe body 13, and the dust can be recycled by the air suction disc 1209.

[0035] The working principle is that when the device is used, the high-density HDPE pipe body 13 is placed above the bottom plate 1106, and the two ends of the high-density HDPE pipe body 13 are clamped by the limiting plate 1109, and the polishing wheel 1203 can mechanically polish the surface of the high-density HDPE pipe body 13. At the same time, the air pump 1208 is started, and the inner wall of the communication pipe 1206 is pumped by the air suction disc 1209, so that after the polishing wheel 1203 polishes the high-density HDPE pipe body 13, the dust can fall to the inner wall of the dust suction corrugated pipe 1205 through the protective shell 1204, and the dust is recycled through the air suction disc 1209. The device can also recycle the dust generated during polishing, and after polishing is completed, the electric telescopic cylinder 1102 is started, so that the connecting rod 1103 can drive the right-angle frame 1104 to rotate around the virtual center line of the fixed frame 1105. The inner wall of the chemical solution tank 3 after polishing can be located in the chemical solution tank 3, and the chemical solution in the inner wall of the chemical solution tank 3 can treat the surface and dissolve the protruding part on the surface to achieve the purpose of chemical polishing. The polishing effect of the device can reach the expected effect.

[0036] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A high density (HDPE) pipe polishing apparatus comprising a base (1), characterised in that: The top of the base (1) is fixedly provided with a platform (2), one side outer wall of the platform (2) is provided with a chemical solution tank (3), the other side outer wall of the platform (2) is provided with a supporting block (10), the outer wall of the platform (2) is respectively fixedly provided with a controller (4) and a servo motor (5), the power output shaft of the servo motor (5) is fixedly provided with a lead screw (6), the top of the platform (2) is fixedly provided with a sliding rail (7), the top of the sliding rail (7) is slidingly connected with a sliding block (8), the top of the sliding block (8) is fixedly provided with a vertical block (9), the top of the vertical block (9) is provided with a polishing assembly (11), the top of the polishing assembly (11) is provided with a high-density HDPE pipe body (13).

2. A high density (HDPE) pipe polishing apparatus as claimed in claim 1, wherein: The polishing assembly (11) comprises a connecting block (1101), the inner wall of the connecting block (1101) is rotatably connected with an electric telescopic cylinder (1102), the telescopic end inner wall of the electric telescopic cylinder (1102) is sleeved with a connecting rod (1103), the outer wall of the connecting rod (1103) is fixedly provided with a right-angle frame (1104) on both sides, and the both ends of the right-angle frame (1104) are provided with a fixed frame (1105).

3. A high density (HDPE) pipe polishing apparatus as claimed in claim 2, wherein: The top of the right-angle frame (1104) is fixedly provided with a bottom plate (1106), the top of the bottom plate (1106) is respectively fixedly provided with a fixed seat (1107) and a vertical plate (1110), the inner wall of the fixed seat (1107) is rotatably sleeved with a rotating rod one (1108), the outer wall of the rotating rod one (1108) is clamped with a limiting plate (1109), and the inner wall of the vertical plate (1110) is rotatably sleeved with a rotating rod two (1111).

4. A high density (HDPE) pipe polishing apparatus as claimed in claim 3, wherein: The number of the connecting block (1101), the electric telescopic cylinder (1102) and the right-angle frame (1104) is two, and the two connecting blocks (1101), the electric telescopic cylinder (1102) and the right-angle frame (1104) are symmetrically distributed on the both ends of the connecting rod (1103), the electric telescopic cylinder (1102) is electrically connected with the controller (4), the both ends of the limiting plate (1109), and the rotating rod two (1111) and the rotating rod one (1108) are vertically distributed on the outer wall of the high-density HDPE pipe body (13).

5. A high density (HDPE) pipe polishing apparatus as claimed in claim 1, wherein: The dust suction assembly (12) comprises a double-shaft motor (1201), a rotating shaft (1202) is fixedly arranged on the power output shaft of the double-shaft motor (1201), a polishing wheel (1203) is fixedly sleeved on the outer wall of the rotating shaft (1202), a protective shell (1204) is sleeved on the outer wall of the rotating shaft (1202), one end of a dust suction bellows (1205) is fixedly arranged on the outer wall of the protective shell (1204), the other end of the dust suction bellows (1205) is fixedly arranged with a communication pipe (1206), the outer wall of the communication pipe (1206) is fixedly arranged with a suction shell (1207), the outer wall of the suction shell (1207) is fixedly arranged with a suction pump (1208), the outer wall of the suction pump (1208) is fixedly arranged with a suction disc (1209), and the bottom of the suction shell (1207) is arranged with a collecting cylinder (1210).

6. A high density (HDPE) pipe polishing apparatus as claimed in claim 5, wherein: The double-shaft motor (1201) and the suction pump (1208) are electrically connected with the controller (4), the polishing wheels (1203), the protective shells (1204) and the dust suction bellows (1205) are all two in number, and the two polishing wheels (1203), the protective shells (1204) and the dust suction bellows (1205) are symmetrically distributed at the two ends of the double-shaft motor (1201).