Auxiliary tool for machining cylindrical parts of multiple specifications
By designing auxiliary tooling with countersunk holes and support cylinders, the problems of slow positioning and part deformation of existing tooling fixtures were solved, enabling efficient and high-quality grinding of cylindrical parts.
Patent Information
- Application Number
- CN202520519570.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-24
AI Technical Summary
Existing tooling fixtures require frequent position adjustments when fixing cylindrical parts, resulting in low processing efficiency and easy radial deformation of the parts during grinding, which affects the processing quality.
An auxiliary tooling was designed, comprising a base, a rotating shaft, a disc, and a pressure plate. The disc has countersunk holes and threaded rods. Through the countersunk hole positioning and the support cylinder support, the parts can be quickly and coaxially positioned and the grinding force can be offset to avoid deformation.
It improves the processing efficiency and quality of cylindrical parts, enables rapid positioning and effective protection, and avoids radial deformation of parts.
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Figure CN223903691U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical fields of fixing different specifications of parts, in particular to an auxiliary tool for processing multi-specification cylindrical parts. BACKGROUND
[0002] A certain cylindrical part 1 is a hollow cylinder, and its structure is shown in Figures 1-2 When a batch of cylindrical parts 1 of different specifications are produced in the workshop, the process requires polishing the outer cylindrical surface of the right end of the cylindrical part 1 of different specifications to process the required finished cylindrical part. Before polishing the outer cylindrical surface of the right end of the cylindrical part 1, a tooling fixture as shown in Figures 3-5 is used to fix the cylindrical part 1. The tooling fixture includes a base 2, a rotating shaft 3 installed in the base 2, a disc A 4 fixed to the right end of the rotating shaft 3, a threaded rod A 5 fixed to the right end surface of the disc A 4, and the threaded rod A 5, the disc A 4, and the threaded rod A 5 are coaxial.
[0003] The method for a worker to use the tooling fixture to process cylindrical parts 1 of different specifications in cooperation with a polisher is as follows:
[0004] S1. The worker takes out a cylindrical part 1 of the first specification, puts the cylindrical part 1 on the threaded rod A 5, and then abuts the left end surface of the cylindrical part 1 against the right end surface of the disc A 4. Then the worker adjusts the position of the cylindrical part 1 so that the cylindrical part 1 is coaxial with the disc A 4. Then the worker puts a pressing plate A 6 on the threaded rod A 5, and then threadedly connects a locking nut 7 to the threaded rod A 5. Under the threadedly connected force of the locking nut 7 and the threaded rod A 5, the cylindrical part 1 is just pressed and fixed between the pressing plate A 6 and the disc A 4, thereby achieving the fixation of the cylindrical part 1 of the first specification, as shown in Figure 6 .
[0005] S2. After the cylindrical part 1 of the first specification is fixed, the worker rotates the left end of the rotating shaft 3 with the left hand, the rotating shaft 3 drives the disc A 4 to rotate synchronously, the disc A 4 drives the cylindrical part 1 to rotate synchronously around its axis, and then the worker polishes the outer cylindrical surface of the right end of the cylindrical part 1 with the polisher, thereby achieving the polishing and processing of the right end of the cylindrical part 1 of the first specification.
[0006] S3. After the processing of the cylindrical part 1 of the first specification is completed, the worker unscrews the locking nut 7, then removes the pressing plate A 6, and finally the worker removes the cylindrical part 1 of the first specification.
[0007] S4. The worker repeats the steps S1-S3 multiple times to polish and process the right ends of cylindrical parts 1 of different specifications, respectively.
[0008] However, although the tool fixture can cooperate with the grinder to process different specifications of cylindrical parts 1, there are still the following technical defects in the technology:
[0009] I. In step S1, after the left end face of the cylindrical part 1 is abutted against the right end face of the disc A4, the worker still needs to frequently adjust the position of the cylindrical part 1 to make the cylindrical part 1 coaxial with the disc A4; and the worker needs to frequently adjust the position of the cylindrical part 1 to realize the positioning of the cylindrical part 1, thereby causing a long time to fix the cylindrical part 1, and thereby reducing the processing efficiency of the cylindrical part 1.
[0010] II. In step S2, when the grinding wheel of the grinder grinds the right end of the cylindrical part 1, the right end of the cylindrical part 1 is deformed radially under the action of the grinding force
and the right end of the cylindrical part 1 is required to be not deformed after being ground
[0011] Therefore, an auxiliary tool for improving the processing efficiency of the cylindrical part and improving the processing quality of the cylindrical part is needed. Utility model content
[0012] The utility model discloses to overcome the defects of prior art, provide an auxiliary tool for multi-specification cylindrical part processing that improves the processing efficiency of the cylindrical part and improves the processing quality of the cylindrical part.
[0013] The utility model discloses a kind of auxiliary tool for multi-specification cylindrical part processing, it includes base, the horizontal setting pivot is rotatably installed in the base, pivot right end is fixed with disc B, multiple circle counterbores are opened on the right end face of disc B, the diameter of each circle counterbores is equal to the outer diameter of different specifications of cylindrical part respectively, the right end of pivot is fixed with the threaded rod B that penetrates disc B to right, the threaded rod B, disc B, pivot and each circle counterbores are coaxial;The auxiliary tool further includes pressing plate B, the center hole is opened in pressing plate B, the diameter of the center hole of pressing plate B is greater than the outer diameter of threaded rod B, and the left end face of pressing plate B is welded with support cylinder.
[0014] The bottom surface of the base is fixed with a plurality of mounting frames fixed on the machine table.
[0015] Ball bearing is fixed in the base and located at its left and right ends, and the pivot is installed between the two ball bearings.
[0016] The left end of the pivot extends to the left side of the base, and a hand wheel is fixed on the extended end.
[0017] The middle part of the disc B is provided with a through slot, and the threaded rod B penetrates the through slot to the right.
[0018] The utility model has the advantages that: improve the processing efficiency of the cylindrical part, improve the processing quality of the cylindrical part. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a structural diagram of the cylindrical part;
[0020] Figure 2 is Figure 1 a sectional view;
[0021] Figure 3 is a structural diagram of the tool fixture;
[0022] Figure 4 is a connection diagram of the disc A and the threaded rod A;
[0023] Figure 5 is Figure 4 a right view;
[0024] Figure 6 is a diagram showing that the cylindrical part is pressed and fixed between the pressing plate A and the disc A;
[0025] Figure 7 is a structural diagram of the utility model;
[0026] Figure 8 is a structural diagram of the disc B in Figure 7 ;
[0027] Figure 9 is a main section diagram of Figure 8 ;
[0028] Figure 10 is a connection diagram of the pressing plate B and the supporting cylinder;
[0029] Figure 11 is a main section diagram of Figure 10 ;
[0030] Figure 12 is a diagram showing that the cylindrical part is positioned;
[0031] Figure 13 is a diagram showing that the cylindrical part is pressed and fixed between the disc B and the pressing plate B;
[0032] IN THE DRAWINGS:
[0033] 1 - cylindrical part, 2 - base, 3 - rotating shaft, 4 - disc A, 5 - threaded rod A, 6 - pressing plate A, 7 - locking nut;
[0034] 8 - disc B, 9 - counterbore, 10 - threaded rod B, 11 - pressing plate B, 12 - supporting cylinder, 13 - mounting frame, 14 - hand wheel, 15 - through groove. DETAILED DESCRIPTION
[0035] The utility model is further described below in combination with the drawings, and the protection scope of the utility model is not limited to the following:
[0036] As Figures 7-11 shown, an auxiliary tool for multi-specification cylindrical part machining, it includes base 2, the bottom surface of base 2 is fixed with multiple fixed installation frame 13 fixed on the machine table, the horizontal setting pivot 3 is rotatably installed in base 2, the ball bearing is fixed in the left and right ends of base 2, the pivot 3 is installed between two ball bearings, the right end of pivot 3 is fixed with disc B8, a plurality of sink holes 9 are formed in the right end face of disc B8, the diameter of each circle sink hole 9 is equal to the outer diameter of cylindrical part 1 of different specifications, the right end of pivot 3 is fixed with the threaded rod B10 that penetrates disc B8 to the right, the threaded rod B10, disc B8, pivot 3 and each circle sink hole 9 are coaxial;The auxiliary tool further includes pressing plate B11, the central hole is formed in pressing plate B11, the diameter of the central hole of pressing plate B11 is greater than the outer diameter of threaded rod B10, the left end face of pressing plate B11 is welded with support cylinder 12.
[0037] The left end of pivot 3 extends to the left side of base 2, and a hand wheel 14 is fixed on the extension end, and the worker can rotate the hand wheel 14 to drive the pivot 3 to rotate.
[0038] The worker uses the tool clamp to cooperate with the grinding machine to process cylindrical parts 1 of different specifications, and the method is:
[0039] S1, the worker takes out the cylindrical part 1 of the first specification as Figures 1-2 shown, the cylindrical part 1 is sleeved on the threaded rod B10, and the left end of the cylindrical part 1 is embedded into the sink hole 9 equal to its outer diameter, so that the positioning of the cylindrical part 1 is realized, as Figure 12 shown, since the sink hole 9, disc B8 and pivot 3 are coaxial, when the left end of the cylindrical part 1 is embedded into the sink hole 9, the cylindrical part 1 is coaxial with the disc B8;
[0040] S2, the worker takes out a pressing plate B11 corresponding to the cylindrical part 1 of the first specification, wherein the outer diameter of the support cylinder 12 of the pressing plate B11 is equal to the inner diameter of the cylindrical part 1 of the first specification;Then the worker sleeves the central hole of the pressing plate B11 on the threaded rod B10, and then embeds the support cylinder 12 into the right end of the cylindrical part 1;Then the worker threadedly connects a locking nut 7 on the right end of the threaded rod B10, and under the threaded connection force, the cylindrical part 1 of this specification is just pressed and fixed between the disc B8 and the pressing plate B11, as Figure 13As shown, thereby achieving the fixing of the first specification cylindrical part 1;
[0041] Wherein, from steps S1~S2, the worker only needs to embed the cylindrical part 1 into the corresponding counterbore 9, which can ensure that the cylindrical part 1 is coaxial with the disc B8, thereby achieving the rapid positioning of the cylindrical part 1. Figures 3-6 As shown, compared with the tooling fixture as shown in the prior art, the worker does not need to frequently adjust the position of the cylindrical part 1 to achieve the positioning of the cylindrical part 1, thereby achieving the fixing of the cylindrical part 1 in a short time, and further greatly improving the processing efficiency of the cylindrical part 1.
[0042] S3, when the first specification cylindrical part 1 is fixed, the worker rotates the hand wheel 14 with the left hand, the hand wheel 14 drives the rotating shaft 3 to rotate, the rotating shaft 3 drives the disc B8 to rotate synchronously, the disc B8 drives the cylindrical part 1 to rotate synchronously around its axis, and then the worker uses the grinder to polish the outer cylindrical surface of the right end of the cylindrical part 1, thereby achieving the polishing processing of the right end of the first specification cylindrical part 1;
[0043] Wherein, in step S3, when the grinder is polishing the outer cylindrical surface of the right end of the cylindrical part 1, since the support cylinder 12 is supported on the right end of the cylindrical part 1, the support cylinder 12 well offsets the grinding force from the grinder, thereby avoiding the radial deformation of the right end of the cylindrical part 1. Figures 3-6 Therefore, compared with the tooling fixture as shown in the prior art, the present auxiliary tooling plays a good role in protecting the cylindrical part 1, thereby greatly improving the processing quality of the cylindrical part 1.
[0044] S4, when the processing of the first specification cylindrical part 1 is completed, the worker unscrews the locking nut 7, then removes the pressing plate B11, and finally the worker removes the first specification cylindrical part 1;
[0045] S5, the worker repeats the steps S1~S4 multiple times, which can polish the right end of the cylindrical part 1 of different specifications.
[0046] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. An auxiliary tool for machining of multi-specification cylindrical parts, characterized in that: It includes base (2), the horizontal setting rotating shaft (3) is installed in the base (2), the right end of rotating shaft (3) is fixed with disc B (8), the right end surface of disc B (8) is provided with multiple circle of counterbore (9), the diameter of each circle of counterbore (9) is equal to the outer diameter of different specifications of cylindrical parts (1), the right end of rotating shaft (3) is fixed with the threaded rod B (10) that penetrates disc B (8) to right, the threaded rod B (10), disc B (8), rotating shaft (3) and each circle of counterbore (9) are coaxial;The auxiliary tool further includes pressing plate B (11), the center hole is provided in the pressing plate B (11), the diameter of the center hole of pressing plate B (11) is greater than the outer diameter of threaded rod B (10), the left end surface of pressing plate B (11) is welded with support cylinder (12).
2. The auxiliary tool for machining multi-specification cylindrical parts according to claim 1, characterized in that: The bottom surface of base (2) is fixed with multiple mounting frames (13) fixed on the machine table.
3. The auxiliary tool for machining multi-specification cylindrical parts according to claim 1, characterized in that: The ball bearing is fixed in the base (2) and located at the left and right ends thereof, and the rotating shaft (3) is installed between the two ball bearings.
4. The auxiliary tool for machining multi-specification cylindrical parts according to claim 1, characterized in that: The left end of the rotating shaft (3) extends to the left side of the base (2), and a hand wheel (14) is fixed on the extended end.
5. The auxiliary tool for machining multi-specification cylindrical parts according to claim 1, characterized in that: The middle part of the disc B (8) is provided with a through slot, and the threaded rod B (10) penetrates the through slot (15) to the right.