Embossed surface structure of embossed stoma base plate

Abstract

The utility model belongs to the technical field of embossed stoma base plates, and particularly relates to an embossed surface structure of an embossed stoma base plate, which comprises a bonding layer and an embossed mold. The bonding layer is located between the stoma base plate and the embossing die. The utility model provides the embossed surface structure of the embossed stoma base plate, the structural design of the embossed surface can realize complex and diversified embossed effects, the aesthetic property and the practicability of the base plate are improved, and the high requirement of the market on the embossed stoma base plate is met.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the embossed stoma bottom disc technical field especially relates to a embossed face structure of embossed stoma bottom disc. BACKGROUND

[0002] The traditional stoma bottom disc embossed face structure mostly adopts simple plane design, cannot satisfy the demand of the market to the complex embossed stoma bottom disc, therefore needs a new embossed face structure, can realize the diversified embossed effect.

[0003] In the traditional stoma bottom disc embossed face structure, mainly adopt simple plane design, difficult to satisfy the demand of the market to the complex embossed stoma bottom disc. The prior art has the following several main technical problems:

[0004] Technical problems of prior art:

[0005] 1. The embossed pattern is single:

[0006] Problem description: The traditional stoma bottom disc embossed face structure is mostly simple geometric pattern or plane design, lacks diversity and innovation, cannot satisfy the demand of user to the beautiful and individualized design.

[0007] Solution requirement: need to develop the embossed craft and equipment that can realize the complex pattern and diversified design, to improve the market competitiveness and user satisfaction of product.

[0008] 2. Embossed process limitation:

[0009] Problem description: The existing embossed process technology usually can only handle relatively simple pattern, is difficult to realize for complex, meticulous pattern (such as flower, animal etc.), high precision and complexity are limited.

[0010] Solution requirement: need to improve embossed die design and embossed process, adopt high-precision die and advanced pressing technology, to realize more complex and meticulous embossed pattern.

[0011] 3. Embossed quality is unstable:

[0012] Problem description: In the prior art, the pattern is not clear, the embossed depth is uneven etc. in the embossed process, lead to unstable product quality, affect user experience.

[0013] Solution requirement: need to optimize the control parameter in the embossed process, such as pressure, temperature and time, ensure the definition and consistency of embossed pattern, improve product quality.

[0014] 4. Poor material adaptability:

[0015] Problem description: Traditional embossing processes have high requirements for materials, and some materials are prone to deformation or damage during embossing, limiting the selection range of materials.

[0016] Solution requirement: It is necessary to develop an embossing process that is well adapted to various materials, which can ensure embossing effect while not damaging the physical properties of the materials.

[0017] 5. Low production efficiency:

[0018] Problem description: Existing embossing processes usually use manual operation or semi-automatic equipment, which has low production efficiency and is difficult to meet the demand of large-scale production, increasing the production cost.

[0019] Solution requirement: It is necessary to introduce fully automated embossing equipment to improve production efficiency, reduce labor costs, and meet the market demand for mass production.

[0020] 6. Poor performance of adhesive layer:

[0021] Problem description: The adhesive layer in existing technology may have problems such as poor adhesion, long curing time, etc. during embossing, affecting the quality of embossed patterns and production efficiency.

[0022] Solution requirement: It is necessary to research and use better adhesive materials to shorten the curing time and improve the adhesion effect to ensure the durability and clarity of the embossed patterns. Invention content

[0023] In view of the problems existing in the prior art, the embossed surface structure of the embossed stoma bottom disc is provided.

[0024] The embossed surface structure of the embossed stoma bottom disc is realized as follows: the embossed surface structure of the embossed stoma bottom disc includes an adhesive layer and an embossing die, and the adhesive layer is located between the stoma bottom disc and the embossing die.

[0025] The embossing die is fixedly arranged on the forming die.

[0026] In combination with the above technical solutions and solved technical problems, the technical scheme to be protected by the present application has the following advantages and positive effects:

[0027] The embossed surface structure of the embossed stoma bottom disc provided by the present application can achieve complex and diverse embossing effects, improve the appearance and practicality of the bottom disc, and meet the high requirements of the market for embossed stoma bottom discs.

[0028] The embossed surface structure of the embossed stoma bottom disc provided by the embodiment of the utility model solves the problems of unsatisfactory embossing effect, low production efficiency and single product appearance in the prior art. The following is a detailed description of the technical problems solved by the invention and the technical progress obtained.

[0029] 1. Solve the problem of unsatisfactory embossing effect: the traditional embossing process often causes the embossing effect to be blurred and unclear due to insufficient contact between the mold and the material. The present invention ensures the close contact between the mold and the material by coating a layer of adhesive layer on the surface of the stoma bottom disc and fixedly arranging the embossing mold on the forming mold, thereby realizing clear and beautiful embossing effect.

[0030] 2. Improve production efficiency: in the prior art, the embossing process often needs to adjust the mold position multiple times, resulting in low production efficiency. The present invention simplifies the production process and reduces the number of mold adjustment times by optimizing the fixing mode of the embossing mold, thereby greatly improving the production efficiency.

[0031] 3. Enrich the appearance of the product: the appearance of the traditional stoma bottom disc is often single and lacks innovation. The present invention introduces embossing technology and designs diversified patterns on the embossing mold, so that the appearance of the stoma bottom disc is more diverse and meets the diversified needs of consumers for product appearance.

[0032] 4. Overall technical progress: as described above, the present invention solves the problems of unsatisfactory embossing effect, low production efficiency and single product appearance in the prior art through the innovative design of the embossed surface structure of the embossed stoma bottom disc. These innovations collectively constitute the significant technical progress of the present invention, which significantly improves the appearance effect, production efficiency and market competitiveness of the stoma bottom disc. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 is the schematic diagram of the embossed surface structure of the embossed stoma bottom disc provided by the embodiment of the utility model;

[0034] Figure 2 is the schematic diagram of the embossed surface provided by the embodiment of the utility model;

[0035] In the figure: 1, embossed surface mold; 2, embossed surface. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical scheme and advantages of the utility model more clear and explicit, the following will further describe the utility model in combination with embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and do not limit the utility model.

[0037] As Figure 1As shown, the embossed stomal base provided by the embodiment of the utility model discloses a embossed surface structure of embossed stomal base, including bonding layer, embossed mould 1, bonding layer is located between stomal base and embossed mould 1.

[0038] The embossed mould 1 is fixedly arranged on the forming mould.

[0039] The embodiment of the embossed surface structure of the embossed stomal base provided by the embodiment of the utility model discloses a method for manufacturing the embossed stomal base.

[0040] (1) a layer of adhesive is coated on the surface of the stomal base;

[0041] (2) the designed embossed mould is placed above the adhesive layer;

[0042] (3) after certain pressing and processing, the pattern of the embossed mould is imprinted on the surface of the base.

[0043] Equipment and material preparation:

[0044] 1) stomal base: prepare the base material for manufacturing the embossed stomal base, which is usually made of flexible material to facilitate the embossing operation and subsequent use.

[0045] 2) adhesive layer: prepare appropriate adhesive to form an adhesive layer on the surface of the stomal base to enhance the adhesion between the embossed mould and the base material.

[0046] 3) embossed mould 1: design and manufacture the required embossed mould 1, which has the pattern to be imprinted on the mould, and is fixed on the forming mould to ensure its stability during pressing.

[0047] Operation steps:

[0048] 1) coating adhesive layer:

[0049] A layer of adhesive is uniformly coated on the surface of the stomal base to form an adhesive layer. The thickness and uniformity of this layer of adhesive are crucial, as they directly affect the quality of the final embossed pattern.

[0050] 2) placing embossed mould:

[0051] Place the designed embossed mould 1 above the stomal base surface coated with adhesive. Ensure that the embossed mould 1 is accurately aligned with the base to ensure the accuracy of the imprinted pattern.

[0052] 3) pressing and processing:

[0053] Place the stomal base with the embossed mould 1 into the forming mould. The upper and lower moulds of the forming mould cooperate to apply a certain pressure through a mechanical or hydraulic system to imprint the pattern of the embossed mould 1 onto the surface of the base.

[0054] During the pressing process, the adhesive layer serves to secure the embossing die 1 in close contact with the surface of the base plate, allowing the pattern to be clearly imprinted.

[0055] 4) Demolding and curing:

[0056] After the pressing is completed, the ostomy base plate is removed from the molding die, and the embossing die 1 is carefully removed. At this point, the embossed pattern has been imprinted on the surface of the base plate.

[0057] If the adhesive layer needs to be cured, the embossed ostomy base plate is sent to an oven or other curing equipment to thoroughly cure the adhesive layer, ensuring the stability and durability of the embossed pattern.

[0058] The embossed surface structure of the embossed ostomy base plate provided by the embodiments of the present utility model realizes the formation of the embossed pattern through the following key steps:

[0059] 1. Apply an adhesive layer on the surface of the base plate to provide good adhesion.

[0060] 2. Place the designed embossing die 1 to ensure the accuracy of the pattern.

[0061] 3. Apply pressure through the molding die to imprint the embossed pattern onto the surface of the base plate.

[0062] 4. Demold and cure to complete the production of the embossed pattern.

[0063] This embossing process ensures the clarity and durability of the surface pattern of the ostomy base plate, improving the aesthetic and functional properties of the product.

[0064] Embodiment 1: Embossed surface structure for producing a flower pattern ostomy base plate

[0065] 1) Ostomy base plate: An ostomy base plate made of flexible polymer material, with a size of 10cm x 10cm.

[0066] 2) Adhesive layer: Choose a transparent and fast-curing adhesive with a thickness of 0.1mm.

[0067] 3) Embossing die 1: Design an embossing die with a flower pattern, with intricate petal and leaf textures engraved on the die, with a die size of 9.5cm x 9.5cm, fixed on the upper die of the molding die.

[0068] Operation steps:

[0069] 1) Apply the adhesive layer:

[0070] Uniformly apply a layer of transparent adhesive on the surface of the ostomy base plate, ensuring a thickness of 0.1mm.

[0071] 2) Place the embossing die:

[0072] Align the embossing die 1 with the surface of the adhesive layer, ensuring that the center of the die is aligned with the center of the wafer.

[0073] 3) Pressing and processing:

[0074] Place the wafer into the forming die, start the equipment, and apply a pressure of 50 MPa through the hydraulic system for 30 seconds to emboss the floral pattern onto the surface of the wafer.

[0075] 4) Demolding and curing:

[0076] After pressing is completed, carefully remove the embossing die 1.

[0077] Place the embossed wafer into an oven at 80°C and cure the adhesive layer for 10 minutes.

[0078] Through this process, a clear and delicate floral pattern is formed on the surface of the ostomy wafer, improving the aesthetic appearance and added value of the product.

[0079] Example 2: Embossed surface structure for producing geometric pattern ostomy wafer

[0080] 1) Ostomy wafer: Use a silicone material to make an ostomy wafer with a size of 12 cm x 12 cm.

[0081] 2) Adhesive layer: Choose a flexible adhesive with a thickness of 0.2 mm.

[0082] 3) Embossing die 1: Design a geometric pattern embossing die with various geometric shapes such as triangles, squares, and circles, with a die size of 11.5 cm x 11.5 cm, fixed on the upper die of the forming die.

[0083] Operation steps:

[0084] 1) Apply adhesive layer:

[0085] Uniformly apply a layer of flexible adhesive on the surface of the ostomy wafer, ensuring a thickness of 0.2 mm.

[0086] 2) Place embossing die:

[0087] Align the geometric pattern embossing die 1 with the surface of the adhesive layer, ensuring that the center of the die is aligned with the center of the wafer.

[0088] 3) Pressing and processing:

[0089] Place the wafer into the forming die, start the equipment, and apply a pressure of 60 MPa through the mechanical pressure system for 25 seconds to emboss the geometric pattern onto the surface of the wafer.

[0090] 4) Demolding and curing:

[0091] After the pressing is completed, the embossing mold 1 is carefully removed.

[0092] The embossed base plate is placed in a room temperature environment and the adhesive layer is naturally cured for 30 minutes.

[0093] Through this process, the stomal base plate surface forms a neat geometric pattern, improving the visual effect and market competitiveness of the product.

[0094] The two embodiments demonstrate the production process of embossed stomal base plates with different patterns and process parameters. By reasonably selecting the adhesive and embossing mold, different design effects can be achieved to meet the diverse market demand.

[0095] In the description of the present application, unless otherwise specified, "a plurality of" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0096] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art can make any modification, equivalent replacement and improvement within the technical range disclosed by the present application, which shall be covered within the protection scope of the present application.

Claims

1. An embossed surface structure for an embossed ostomy base plate, characterized in that, Includes an adhesive layer and an embossing mold, wherein the adhesive layer is located between the stoma base plate and the embossing mold; The stoma base plate is made of flexible polymer material or silicone material, with a size of 10cm x 10cm or 12cm x 12cm. It is formed by coating its surface with a transparent adhesive with a thickness of 0.1mm or a flexible adhesive with a thickness of 0.2mm and pressing it with an embossing mold to form an embossed surface structure.

2. The embossed surface structure of the embossed stoma base plate as described in claim 1, characterized in that, The embossing mold is fixedly mounted on the forming mold.

3. The embossed surface structure of the embossed stoma base as described in claim 1, characterized in that, The embossing mold is fixed on the upper mold of the forming mold. The embossing mold is 9.5cm x 9.5cm in size and is engraved with delicate textures of petals and leaves.

4. The embossed surface structure of the embossed stoma base plate as described in claim 1, characterized in that, The embossing mold measures 11.5cm x 11.5cm and features geometric patterns of triangles, squares, and circles.

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